Case 836C 836C AWD 856C 856C AWD Stage V Motor Grader Operator’s Manual 51518446 – PDF DOWNLOAD

Description

Case 836C 836C AWD 856C 856C AWD Stage V Motor Grader Operator’s Manual 51518446 – PDF DOWNLOAD

DESCRIPTION:

Case 836C 836C AWD 856C 856C AWD Stage V Motor Grader Operator’s Manual 51518446 – PDF DOWNLOAD

GENERAL INFORMATION
Note to the owner :

These operating instructions are designed to familiarize the operator with the machine and its designated use.
The instruction manual contains important information about how to operate the machine safely, properly, and economically.
Observing these instructions helps to prevent hazardous situations, to reduce repair costs and downtimes
and to increase the reliability and service life of the machine.
The instruction manual must be supplemented by the respective national rules and regulations for accident prevention
and environmental protection.
• Operation, including setting-up, troubleshooting in the course of work, care, disposal of operation materials and
consumables
• Maintenance (inspection, servicing, repair work) and/or
• Transport
In addition to the operating instructions and the mandatory rules and regulations for accident prevention and environmental
protection in the user’s country and at the place where the machine is to be used, the generally recognized
technical rules for safe and proper work must be observed (Complies with the VDMA recommendation “Operating
Instructions”).
The operating instructions are intended for construction machinery specialists. They cannot provide basic knowledge.
This can be acquired, for example, in several days’ instruction by one of our qualified mechanics or by attending one
of our training courses for operators or maintenance personnel.
Your authorized dealer will be pleased to answer any questions you might have after reading the operating instructions.
All our operating manuals are issued in English and then translated. Even a good translation may give rise to questions
which we will be pleased to answer.
The operating instructions are not work instructions for carrying out major repairs. Your authorized dealer will be glad
to perform this work for you.

TABLE OF CONTENTS:

Case 836C 836C AWD 856C 856C AWD Stage V Motor Grader Operator’s Manual 51518446 – PDF DOWNLOAD

1 GENERAL INFORMATION
Note to the owner 1-1
Intended use 1-3
Electro-Magnetic Compatibility (EMC) 1-5
Manual scope and required training level 1-6
Metric and imperial units abbreviations 1-8
Identification plates 1-11
Driver´s cab ROPS and FOPS 1-17
Operator’s manual storage on the machine 1-18
Machine orientation 1-19
Machine components 1-20
2 SAFETY INFORMATION
Safety rules and signal word definitions 2-1
Safety rules 2-2
Ecology and the environment 2-29
First-aid box storage compartment 2-30
Warning triangle 2-31
Noise emission 2-32
Vibration levels 2-33
Safety and informational signs 2-34
3 CONTROLS AND INSTRUMENTS
Access to operator’s platform
Access doors 3-1
Proper entry and exit 3-2
Adjust the mirrors 3-3
Cab interior light 3-4
Storage compartment 3-5
Sun protection 3-6
Intake openings 3-7
Tool kit 3-8
12V DC socket outlet 3-9
Operator’s seat
Pneumatic suspension seat (Comfort seat) 3-10
Seat belt 3-13
Forward controls
Front console controls 3-14
Starter Switch 3-16
Windshield wiper and washer controls 3-17
Service brake 3-18
Parking brake 3-19
Steering column 3-20
Steering 3-21
Horn, turn signal, high beam and headlamp flasher 3-22
Right-hand side controls
Right-hand side controls 3-24
Ventilation and heating 3-26
Air conditioning system (option) 3-28
Floodlight 3-30
Drive 3-32
Gearshift lever – powershift transmission 3-38
Brake-pressure-dependent transmission cutout/inching (option) 3-42
Display
Instrument panel – Warning and monitoring elements 3-43
Operation of the multi-functional LCD display 3-45
Calling up the main menu 3-46
Calling up the settings menu 3-50
Calling up the display menu 3-53
Calling up the diagnostics menu 3-56
Calling up the service menu 3-60
Instrument panel/indicator lamps 3-67
Transmission oil temperature 3-72
Hydraulic fluid temperature 3-73
Fuel reserve indicator 3-74
Engine coolant temperature 3-75
Warning lamps 3-76
Selective Catalytic Reduction (SCR) system instrumentation warning 3-77
4 OPERATING INSTRUCTIONS
Commissioning the unit
Filling the fuel tank 4-1
Filling the DEF/AdBlue® tank 4-2
Refueling using the refueling station (Option) 4-4
Starting the unit
Before putting the machine into operation 4-6
Starting the engine 4-8
Warming up the machine 4-10
Machine movement start-up 4-11
Stopping the unit
Stopping the machine 4-12
Shut off the engine 4-13
Moving the unit
Foot throttle pedal 4-14
Hand throttle lever 4-15
Articulation joint 4-16
Driving on public roads 4-17
Check done during driving 4-20
Downhill driving 4-21
5 TRANSPORT OPERATIONS
Preparing for road transport
Transporting the machine 5-1
Crane loading 5-3
6 WORKING OPERATIONS
General information
Grader use 6-1
Working attachments
Working attachments 6-2
Control levers for working attachments 6-3
Increasing the working speed 6-5
Blades 6-6
Swivel arm adjustment 6-7
Wheel lean 6-9
Floating position (option) 6-10
Dozer blade (option) 6-11
Rear ripper (option) 6-12
Moldboard ripper (option) 6-14
Emergency lowering of the working equipment 6-15
After daily use
After daily use 6-17
7 MAINTENANCE
General information
Instructions 7-1
Torque charts 7-4
Securing the machine 7-5
Engine hood 7-6
Biodiesel – Biodiesel fuels 7-8
Lubrication plan – Front axle, Tandem axle 7-10
Lubrication plan – Moldboard, Articulation frame 7-12
Inspection plan 7-14
Consumables 7-16
Capacities 7-26
Draining hose for oil changes 7-27
Automatic lubrication system 7-28
Selective Catalytic Reduction (SCR) – Overview 7-38
Selective Catalytic Reduction (SCR) system 7-41
Maintenance planning
Maintenance chart 7-50
Every 10 hours or daily service
Check machine and units visually for defects, leaks and loss of consumables 7-53
Check the engine oil level/topping up oil 7-54
Check the Organic Acid Technology (OAT) coolant level/topping up coolant 7-56
Check and clean the combined radiator 7-58
Check and clean the AC condenser (option) 7-59
Check the air intake system 7-60
Check the lighting function 7-61
Check the service brake function 7-62
Check the parking brake function 7-63
Check the wheel condition 7-67
Check the steering 7-68
Check the drive belt 7-69
Check the windshield washer fluid reservoir/topping up 7-71
Check the DEF/AdBlue® tank level/topping up fluid 7-72
Every 50 hours or weekly
Hydraulic oil level – Check 7-73
Tires pressure – Check 7-74
Wheel nuts tightening – Check 7-75
Check the blade slewing gear oil level/topping up 7-76
Clean the grader 7-77
Transmission oil level – Check 7-79
Once after 250 hours
Check and adjust the hydraulic pressure 7-81
Check the chain tension 7-81
Hardware tightness – Check 7-81
Fuel filter – Replace 7-81
Change the hydraulic return flow filter 7-81
Change the front-wheel drive oil filter (Only all-wheel version) 7-81
Change the blade slewing gear oil 7-81
Transmission oil – Change 7-81
Transmission oil filter – Replace 7-81
Calibrating the gear box 7-82
Selective Catalytic Reduction (SCR) in-line filter – Cleaning 7-82
Every 250 hours
Check the rear axle oil levels/topping up oil 7-83
Check the air-conditioning system 7-85
Radiator – Check 7-87
Lubricate all articulated joints and hinges 7-88
Check the drive belt tension 7-89
Check the battery and cable connection 7-90
Grease the battery terminals 7-91
Every 500 hours
Bleed the fuel system 7-92
Check the service brake discs 7-94
Check the chain tension 7-95
Cab air filters – Cleaning 7-98
Check the driver´s cab mounting bolts 7-100
Check the engine bearing 7-101
Every 500 hours or yearly
Manual Catalyst Management 7-102
Engine oil – Change 7-103
Engine oil filter – Replace 7-105
Fuel filter – Replace 7-107
DEF/AdBlue® tank vent filter – Replace 7-108
Selective Catalytic Reduction (SCR) in-line filter – Cleaning 7-109
Every 500 hours or 2-yearly
Fuel pre-filter – Replace 7-110
Every 1000 hours
Change the blade slewing gear oil 7-111
Transmission oil – Change 7-112
Transmission oil filter – Replace 7-114
Change the tandem box swing unit oil 7-115
Fuel tank – Drain fluid 7-116
Drive belt – Replace 7-117
Change the hydraulic return flow filter 7-118
Change the front-wheel drive oil filter (Only all-wheel version) 7-120
Every 1000 hours or yearly
Primary engine air filter – Replace 7-121
Check the heating/air conditioning 7-123
Check the compressor drive belt 7-124
Every 1500 hours
Engine breather filter – Replace 7-125
Calibrating the gear box 7-126
Every 2000 hours
Change the differential/side reducer gear oil on rear axle 7-128
Check valve setting on engine 7-129
Every 3000 hours
Clean the fuel tank 7-130
Check and adjust the hydraulic pressure 7-131
Depressurising the hydraulic system 7-132
Depressurising the hydraulic reservoir 7-134
Change the hydraulic reservoir breather valve 7-135
Clean the hydraulic reservoir 7-136
Environment friendly hydraulic fluid (if used) – Change 7-137
Hydraulic fluid analyze 7-138
Every 3000 hours or every 3 years
Hydraulic oil – Change 7-139
Secondary engine air filter – Replace 7-141
Every 4000 hours or 2-yearly
Selective Catalytic Reduction System (SCR) Supply Module filter – Replace 7-143
Every 4000 hours or every 4 years
Engine coolant – Change 7-144
As required maintenance
DEF/AdBlue® tank neck filter – Cleaning 7-146
DEF/AdBlue® tank drain 7-147
Diesel Exhaust Fluid (DEF)/AdBlue® tank suction filter – Replace 7-149
Battery
Battery – Replace 7-150
Recharging the battery 7-152
Assisted starting (Jump-starting) 7-153
Diagnosis sockets
Diagnosis sockets 7-155
Lighting system
Lights – Replace 7-156
Wheels
Changing a wheel 7-164
Equipment
Replacing the blade cutting edges 7-165
Welding operations
Protection of the electronic modules during welding operations 7-166
Fuse and relay locations
Checking/replacing fuses and relays 7-169
Storage
Decommissioning procedure 7-175
Periodic checks during decommissioned period 7-177
Recommissioning 7-178
8 SPECIFICATIONS
Machine specifications and dimensions 8-1
Weights 8-5
Engine 8-6
Electrical installation 8-7
Brakes 8-8
Axle 8-9
Front drive axle 8-10
Transmission 8-11
Dozer blade (option) 8-12
Rear ripper (option) 8-13
Blade 8-14
Steering 8-15
Tire pressure – admissible tire size 8-16
9 ACCESSORIES
Radio (option) 9-1
Rotary beacon (option) 9-2
Rear view camera (option) 9-3
Towing attachments (option) 9-4
Telematics (option) – General description 9-6
Telematics (option) – Location overview 9-7
Telematics (option) – LED display 9-8
10 FORMS AND DECLARATIONS
CE declaration of conformity 10-1

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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