Case 836C 836C AWD 856C 856C AWD Tier 4B (Final) Motor Grader Operator’s Manual 51488305 – PDF DOWNLOAD

Description

Case 836C 836C AWD 856C 856C AWD Tier 4B (Final) Motor Grader Operator’s Manual 51488305 – PDF DOWNLOAD

DESCRIPTION:

Case 836C 836C AWD 856C 856C AWD Tier 4B (Final) Motor Grader Operator’s Manual 51488305 – PDF DOWNLOAD

GENERAL INFORMATION
Note to the owner :

These operating instructions are designed to familiarize the operator with the machine and its designated use.
The instruction manual contains important information about how to operate the machine safely, properly, and economically.
Observing these instructions helps to prevent hazardous situations, to reduce repair costs and downtimes
and to increase the reliability and service life of the machine.
The instruction manual must be supplemented by the respective national rules and regulations for accident prevention
and environmental protection.
• Operation, including setting-up, troubleshooting in the course of work, care, disposal of operation materials and
consumables
• Maintenance (inspection, servicing, repair work) and/or
• Transport
In addition to the operating instructions and the mandatory rules and regulations for accident prevention and environmental
protection in the user’s country and at the place where the machine is to be used, the generally recognized
technical rules for safe and proper work must be observed (Complies with the VDMA recommendation “Operating
Instructions”).
The operating instructions are intended for construction machinery specialists. They cannot provide basic knowledge.
This can be acquired, for example, in several days’ instruction by one of our qualified mechanics or by attending one
of our training courses for operators or maintenance personnel.
Your authorized dealer will be pleased to answer any questions you might have after reading the operating instructions.
All our operating manuals are issued in English and then translated. Even a good translation may give rise to questions
which we will be pleased to answer.
The operating instructions are not work instructions for carrying out major repairs. Your authorized dealer will be glad
to perform this work for you.

TABLE OF CONTENTS:

Case 836C 836C AWD 856C 856C AWD Tier 4B (Final) Motor Grader Operator’s Manual 51488305 – PDF DOWNLOAD

1 GENERAL INFORMATION
Note to the owner 1-1
Intended use 1-3
Electro-Magnetic Compatibility (EMC) 1-5
Manual scope and required training level 1-6
Metric and imperial units abbreviations 1-8
Identification plates 1-11
Driver´s cab ROPS and FOPS 1-16
Operator’s Manual storage on the machine 1-17
Machine orientation 1-18
Machine components 1-19
2 SAFETY INFORMATION
Safety rules and signal word definitions 2-1
Safety rules 2-2
Ecology and the environment 2-29
First-aid box storage compartment 2-30
Warning triangle 2-31
Safety and informational signs 2-32
3 CONTROLS AND INSTRUMENTS
Access to operator’s platform
Access doors 3-1
Proper entry and exit 3-2
Adjust the mirrors 3-3
Cab interior light 3-4
Storage compartment 3-5
Sun protection 3-6
Intake openings 3-7
Tool kit 3-8
12V DC socket outlet 3-9
Operator’s seat
Pneumatic suspension seat (Comfort seat) 3-10
Seat belt 3-13
Forward controls
Front console controls 3-14
Starter Switch 3-16
Windshield wiper and washer controls 3-17
Service brake 3-18
Parking brake 3-19
Steering column 3-20
Steering 3-21
Horn, turn signal, high beam and headlamp flasher 3-22
Right-hand side controls
Right-hand side controls 3-24
Ventilation and heating 3-26
Air conditioning system (option) 3-28
Floodlight 3-30
Drive 3-32
Gearshift lever – powershift transmission 3-38
Brake-pressure-dependent transmission cutout/inching (option) 3-42
Display
Instrument panel – Warning and monitoring elements 3-43
Operation of the multi-functional LCD display 3-45
Calling up the main menu 3-46
Calling up the settings menu 3-50
Calling up the display menu 3-53
Calling up the diagnostics menu 3-56
Calling up the service menu 3-60
Instrument panel/indicator lamps 3-63
Transmission oil temperature 3-68
Hydraulic fluid temperature 3-69
Fuel reserve indicator 3-70
Engine coolant temperature 3-71
Warning lamps 3-72
Selective Catalytic Reduction (SCR) system instrumentation warning 3-73
4 OPERATING INSTRUCTIONS
Commissioning the unit
Filling the fuel tank 4-1
Filling the DEF/AdBlue® tank 4-2
Refueling using the refueling station (Option) 4-4
Starting the unit
Before putting the machine into operation 4-6
Starting the engine 4-8
Warming up the machine 4-10
Machine movement start-up 4-11
Stopping the unit
Stopping the machine 4-12
Shut off the engine 4-13
Moving the unit
Foot throttle pedal 4-14
Hand throttle lever 4-15
Articulation joint 4-16
Driving on public roads 4-17
Check done during driving 4-20
Downhill driving 4-21
5 TRANSPORT OPERATIONS
Preparing for road transport
Transporting the machine 5-1
Crane loading 5-3
6 WORKING OPERATIONS
General information
Grader use 6-1
Working attachments
Working attachments 6-2
Control levers for working attachments 6-3
Increasing the working speed 6-5
Blades 6-6
Swivel arm adjustment 6-7
Wheel lean 6-9
Floating position (option) 6-10
Dozer blade (option) 6-11
Rear ripper (option) 6-12
Moldboard ripper (option) 6-14
Emergency lowering of the working equipment 6-15
After daily use
After daily use 6-17
7 MAINTENANCE
General information
Instructions 7-1
Torque charts 7-4
Securing the machine 7-5
Engine hood 7-6
Biodiesel – Biodiesel fuels 7-8
Lubrication plan – Front axle, Tandem axle 7-10
Lubrication plan – Moldboard, Articulation frame 7-12
Inspection plan 7-14
Consumables 7-16
Capacities 7-26
Draining hose for oil changes 7-27
Automatic lubrication system 7-28
Selective Catalytic Reduction (SCR) – Overview 7-30
Selective Catalytic Reduction (SCR) system 7-33
Maintenance planning
Maintenance chart 7-38
Once before initial commissioning
Maintenance – Check 7-41
Maintenance – Grease 7-42
When the warning lamp lights
Change the main filter element – air intake system 7-43
Every 10 hours or daily service
Check machine and units visually for defects, leaks and loss of consumables 7-44
Check the engine oil level/topping up oil 7-45
Check the Organic Acid Technology (OAT) coolant level/topping up coolant 7-47
Check and clean the combined radiator 7-49
Check and clean the AC condenser (option) 7-50
Check the air intake system 7-51
Check the lighting function 7-52
Check the monitoring, warning and control elements 7-53
Check the hydraulic system for leaks 7-54
Check the service brake function 7-55
Check the parking brake function 7-56
Check the wheel condition 7-60
Check the steering 7-61
Check the electrical system 7-62
Check the drive belt 7-63
Check the windshield washer fluid reservoir/topping up 7-65
Check the DEF/AdBlue® tank level/topping up fluid 7-66
Every 50 hours or weekly
Checking the hydraulic oil level/topping up 7-67
Check the tire pressure 7-68
Check the wheel nuts for tightness 7-69
Check the blade slewing gear oil level/topping up 7-70
Clean the grader 7-71
Check the powershift transmission oil level/topping up oil 7-73
Once after 250 hours
Maintenance – Check 7-75
Maintenance – Replace 7-76
Maintenance – Change fluid 7-77
Maintenance – Grease 7-78
Maintenance – Calibrate 7-79
Maintenance – Clean 7-80
Every 250 hours
Check the rear axle oil levels/topping up oil 7-81
Air conditioning – Check 7-83
Check the cooling system 7-85
Check all lines, fittings and connections for leaks 7-86
Lubricate all articulated joints and hinges 7-87
Check the drive belt tension 7-88
Check the battery and cable connection 7-89
Grease the battery terminals 7-90
Every 500 hours
Bleed the fuel system 7-91
Check the service brake discs 7-93
Check the chain tension 7-94
Clean/change the fresh air filter on the cab 7-97
Check the heating for leaks 7-99
Check the driver´s cab mounting bolts 7-100
Check the engine bearing 7-101
Every 500 hours or yearly
Change the engine oil 7-102
Change the oil filter 7-104
Change the fuel filter 7-106
Change the DEF/AdBlue® tank vent filter 7-107
Clean the DEF/AdBlue® supply module pre-filter 7-108
Every 500 hours or 2-yearly
Change the fuel pre-filter 7-109
Every 1000 hours
Change the blade slewing gear oil 7-110
Change the powershift transmission oil 7-111
Change the powershift transmission oil filter 7-113
Check the compressor drive belt 7-114
Change the tandem box swing unit oil 7-115
Drain off water and deposits from the fuel tank 7-116
Change the drive belt 7-117
Change the hydraulic return flow filter 7-118
Change the front-wheel drive oil filter (Only all-wheel version) 7-120
Every 1000 hours or yearly
Change the main filter element – air intake system 7-121
Check the heating/air conditioning 7-123
Check the compressor drive belt 7-124
Every 1500 hours
Change the CCV/engine breather filter 7-125
Calibrating the gear box 7-126
Every 2000 hours
Change the differential/side reducer gear oil on rear axle 7-128
Check valve setting on engine 7-129
Every 3000 hours
Clean the fuel tank 7-130
Check and adjust the hydraulic pressure 7-131
Depressurising the hydraulic system 7-132
Depressurising the hydraulic reservoir 7-134
Change the hydraulic reservoir breather valve 7-135
Clean the hydraulic reservoir 7-136
Change the environment friendly hydraulic fluid (if used) 7-137
Hydraulic fluid analyze 7-138
Every 3000 hours or every 3 years
Change the hydraulic oil 7-139
Change the safety filter – air intake system 7-141
Every 4000 hours or 2-yearly
Change the DEF/AdBlue® supply module main filter 7-143
Every 4000 hours or every 4 years
Change the Organic Acid Technology (OAT) coolant 7-144
As required maintenance
Clean the DEF/AdBlue® tank neck filter 7-146
Battery
Battery 7-147
Recharging the battery 7-149
Assisted starting (Jump-starting) 7-150
Diagnosis sockets
Diagnosis sockets 7-152
Lighting system
Lights – Replace 7-153
Wheels
Changing a wheel 7-161
Equipment
Replacing the blade cutting edges 7-162
Welding operations
Protection of the electronic modules during welding operations 7-163
Fuse and relay locations
Checking/replacing fuses and relays 7-166
Storage
Decommissioning procedure 7-172
Periodic checks during decommissioned period 7-174
Recommissioning 7-175
8 SPECIFICATIONS
Main dimensions 8-1
Weights 8-5
Noise level 8-6
Engine 8-7
Electrical installation 8-8
Capacities 8-9
Brakes 8-10
Axle 8-11
Front drive axle 8-12
Transmission 8-13
Dozer blade (option) 8-14
Rear ripper (option) 8-15
Blade 8-16
Steering 8-17
Tire pressure – admissible tire size 8-18
Consumables 8-19
9 ACCESSORIES
Radio (option) 9-1
Rotary beacon (option) 9-2
Rear view camera (option) 9-3
Towing attachments (option) 9-4
Telematics (option) – General description 9-6
Telematics (option) – Location overview 9-7
Telematics (option) – LED display 9-8

IMAGES PREVIEW OF THE MANUAL:

Customer Support: [email protected]

https://vimeo.com/721909806

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V