Case 845 DHP TIER 3 Road Grader Operator’s Manual 87612142 – PDF DOWNLOAD

Description

Case 845 DHP TIER 3 Road Grader Operator’s Manual 87612142 – PDF DOWNLOAD

DESCRIPTION:

Case 845 DHP TIER 3 Road Grader Operator’s Manual 87612142 – PDF DOWNLOAD

• Read this manual before you start the engine or operate the machine. If you need more information,
  see your dealer.
• Your dealer can give you help with Case Corporation approved service parts. Your dealer has specially
  trained technicians who know the best methods of repair and maintenance for your machine.
• Use this manual as a guide. Your Grader will remain a reliable working tool as long as it is kept in
  working condition and serviced properly.
• DO NOT operate or permit anyone to operate or service this machine until you or the other persons
  have read and understand the safety, operation and maintenance instructions in this manual. Use
  only trained operators who have demonstrated the ability to operate and service this machine correctly
  and safely.
• This Grader, with standard equipment and attachments, is intended to be used for above ground level
  general earth moving purpose such as land leveling and material rehandling.
• DO NOT use this machine for any application or purpose other than those described in this
  manual. If the Grader is to be used in an application that involves special attachments or equipment,
  such as forestry, etc., consult an authorized dealer or the Case Corporation. Consult an authorized
  dealer or Case Corporation on changes, additions or modifications that can be required for this machine
  to comply with various country regulations and safety requirements.
• Unauthorized modifications can cause serious injury or death. Anyone making such unauthorized
  modifications is responsible for the consequences.
• This Operators Manual is to be stored in the manual compartment equipped on this machine. Make
  sure this manual is complete and in good condition. Contact you dealer to obtain additional manuals.
  Contact your dealer for any further information or assistance about your machine. Your dealer has
  Case Corporation approved service parts. Your dealer has technicians with special training that know
  best methods of repair and maintenance for your Grader.

TABLE OF CONTENTS:

Case 845 DHP TIER 3 Road Grader Operator’s Manual 87612142 – PDF DOWNLOAD

TO THE OWNER 1
OPERATOR MANUAL STORAGE COMPARTMENT 3
RIGHT, LEFT, FRONT AND REAR SIDES OF THE MACHINE 4
IDENTIFICATION NUMBERS 5
PRODUCT IDENTIFICATION NUMBER – P I N 5
ENGINE 5
TRANSMISSION 6
REAR AXLE (GRAZIANO) 6
ROPS CAB AND CANOPY 6
REAR AXLE (DANA-OPTIONAL) 6
MACHINE COMPONENTS 7
SAFETY/DECALS/HAND SIGNALS 9
SAFETY RULES 9
UTILITY SAFETY 10
PERSONAL SAFETY 11
BEFORE OPERATION 12
MACHINE OPERATION 13
START UP 14
OPERATING 14
SHUT DOWN 14
ADDITIONAL SAFETY RULES 15
NEUTRAL START AND REVERSE WARNING CHECKS 15
TRANSMISSION OPERATING INSTRUCTIONS 16
BURN PREVENTION 17
PARKING THE MACHINE AND STOPPING THE ENGINE 17
FIRE EXTINGUISHER 18
FIRE OR EXPLOSION PREVENTION 18
MAINTENANCE 19
WHEEL AND TIRE MAINTENANCE 20
ROLL-OVER PROTECTIVE STRUCTURE 20
MAINTENANCE 21
GENERAL 21
STARTING 23
ENGINE 23
ELECTRICAL SYSTEM 23
HYDRAULIC SYSTEM 23
IMPLEMENTS 23
READ OPERATORS MANUAL 24
SAFETY DECALS 24
SYMBOLS 25
MAIN SYMBOLS USED IN THIS MANUAL 25
SAFETY RULES 27
DECALS 28
INTERIOR CAB VIEW 28
REAR VIEW 30
SIDE VIEW 31
UPPER VIEW 32
HAND SIGNALS 33
INSTRUMENTS/CONTROLS 37
OPERATOR’S COMPARTMENT 37
FRONT CONSOLE 38
INSTRUMENT PANEL INDICATORS 42
AIR CONDITIONER 50
OPERATORS SEAT 52
STANDARD SEAT 52
OPTIONAL AIR RIDE SEAT 53
SEAT BELT 55
PARKING BRAKE 55
OPERATING INSTRUCTIONS 59
BEFORE STARTING THE ENGINE 59
FIRST SERVICE INTERVALS 61
AFTER FIRST 100 HOURS OF OPERATION 61
SEAT BELT 61
RUN-IN 62
BOOSTER BATTERY CONNECTIONS TO MACHINE BATTERIES (JUMP START) 63
OPERATING TIPS 69
TYPICAL OPERATION 70
WHEELS/TIRES 73
ADDING AIR TO THE TIRES 75
TIRE OR RIM SERVICE 75
TIRE TREAD DIRECTION 75
WHEEL NUTS TORQUE AND TIRE PRESSURE 76
TANDEM WHEEL LUG NUTS 76
TIRE PRESSURE CHECK 76
LUBRICATION/FILTERS/FLUIDS 79
GENERAL SAFETY BEFORE YOU SERVICE 79
ENGINE HOURMETER 80
TRANSPORT/SERVICE PIN 81
ENVIRONMENT 81
SYSTEMGARD LUBRICATION ANALYSIS PROGRAM 82
PLASTIC AND RESIN PARTS 82
ENGINE HOOD 83
MAINTENANCE 83
GENERAL 83
FLUIDS AND LUBRICANTS 84
LUBRICATION & MAINTENANCE CHART 85
ACCESS DOORS 87
FLUID LEVELS EACH 10 HOURS OR DAILY SERVICES 88
FLUID LEVELS EACH 50 HOURS SERVICES 89
GREASE FITTINGS EACH 100 HOURS SERVICES 90
GREASE FITTINGS EACH 250 HOURS SERVICES 92
ENGINE LUBRICATION 95
ENGINE OIL SELECTION 95
OIL VISCOSITY AND TEMPERATURE RANGES 96
ENGINE SERVICE SPECIFICATIONS 97
ENGINE OIL LEVEL 97
ENGINE OIL CHANGE AND FILTER REPLACEMENT 97
SYSTEMGARD LUBRICATION ANALYSIS PROGRAM 98
AIR FILTER SYSTEM 99
SERVICE SPECIFICATIONS 99
CLEANING THE AIR FILTER ELEMENT 99
ENGINE COOLING SYSTEM 101
SERVICE SPECIFICATIONS 101
THERMOSTAT 101
COOLANT MIXTURE 101
DRAINING AND FLUSHING THE COOLING SYSTEM 102
RADIATOR CLEANING 103
DIESEL FUEL SYSTEM 104
SERVICE SPECIFICATIONS 104
FUEL CONDITIONER 104
FUEL FILLER CAP 104
DIESEL FUEL 105
FUEL STORAGE 105
SPECIFICATIONS FOR ACCEPTABLE NO 2 DIESEL FUEL 105
FUEL TANK DRAIN COCK CLEAN 106
FUEL FIL TERS 106
FUEL SYSTEM AIR BLEED 107
VALVE CLEARANCE ADJUSTMENT 107
HYDRAULIC/BRAKE SYSTEM 108
SERVICE SPECIFICATIONS 108
HYDRAULIC/BRAKE SYSTEM FLUID CHART 108
HYDRAULIC/BRAKE SYSTEM – TEMPERATURE RANGES 108
HYDRAULIC SYSTEM OIL FILTER 109
CLEANING THE SUCTION LINE FILTER 109
HYDRAULIC/BRAKE OIL CHANGE 110
TRANSMISSION 111
SERVICE SPECIFICATIONS 111
TRANSMISSION OIL LEVEL CHECK 111
TRANSMISSION OIL FILTER CHANGE 112
TRANSMISSION OIL CHANGE AND SCREEN CLEANING 112
REAR AXLE 113
SERVICE SPECIFICATIONS 113
AXLE OIL LEVEL 113
REAR AXLE OIL CHANGE 113
REAR AXLE END COMPARTMENT OIL LEVEL (OPTIONAL) 114
SWING/CIRCLE TURN GEAR BOX 115
SERVICE SPECIFICATIONS 115
CHECKING CIRCLE TURN GEAR BOX OIL 115
TANDEM 116
SERVICE SPECIFICATIONS 116
TANDEM DRIVE CASE OIL LEVEL CHECK 116
TANDEM DRIVE CASE OIL CHANGE 116
TANDEM WHEEL NUT 116
WINDSHIELD WASHER RESERVOIR (OPTIONAL) 117
MAINTENANCE/ADJUSTMENT 119
PARKING BRAKE CHECK 119
ROLL-OVER PROTECTIVE STRUCTURE 120
SEAT BELT 120
MAINTENANCE AND INSPECTION OF ROPS 121
TORQUE SPECIFICATIONS FOR ROPS CAB AND ROPS 121
DAMAGE TO THE ROPS 122
TORQUE SPECIFICATIONS FOR SEAT AND SEAT BELTS 123
OPERATORS SEAT 123
CAB HEADLINER 124
DOORS HINGES 124
HOSES AND WIRING 124
FIRE EXTINGUISHER MOUNTING (IF EQUIPPED) 124
TYPE OF FIRE EXTINGUISHER 124
ALTERNATOR BELT AND AIR CONDITIONING COMPRESSOR BELT 125
ALTERNATOR BELT AND TENSIONER 125
DRIVE BELT AND TENSIONER INSPECTION 126
DRIVE BELT TENSIONER 126
REINSTALLING THE DRIVE BELT 126
CIRCLE GUIDES CHECK AND ADJUST 127
WEAR PLATE ADJUSTMENT 127
DRAWBAR 128
HYDRAULIC DIAGNOSTIC PANEL CHECK 129
ELECTRICAL SYSTEM 131
BATTERY SAFETY 131
BATTERY SERVICE 132
BATTERY FLUID LEVEL 132
BATTERY VENTS 132
CLEANING THE BATTERIES 132
STARTING THE ENGINE USING BOOSTER BATTERIES 133
CONNECTING BOOSTER BATTERIES 133
DISCONNECTING BOOSTER BATTERIES 133
TRANSMISSION AUXILIARY SYSTEM 134
COME-HOME 134
CARE TO BE TAKEN PRIOR TO PERFORMING ANY WELDING PROCEDURE ON THE
MACHINE 135
ENGINE CONTROL MODULE (ECM) CONNECTORS 135
TRANSMISSION CONTROL MODULE (TCM) CONNECTORS 135
FUSE BOX 137
FUSE AND RELAY LIST 137
LOGIC CHECKING FOR TIER3 CUMMINS ENGINE OPERATION 138
ENGINE PROTECTION SYSTEM 138
ENGINE STOP 138
STANDBY LIGHT FOR STARTING 138
TROUBLESHOOTING CODES 138
INDICATOR LIGHTS 139
TROUBLESHOOTING SWITCHES 140
CHECKING AND INTERPRETATION OF THE TROUBLESHOOTING CODES 141
RADIO CONNECTORS A AND B 148
RADIO 148
STORAGE PREPARATION 149
MACHINE STORAGE 149
REMOVAL FROM STORAGE 150
SPECIFICATIONS 151
ENGINE 151
TRANSMISSION 152
STEERING 152
TIRES 152
ELECTRICAL SYSTEM 153
BRAKES 153
TANDEM 153
FRONT AXLE 153
REAR AXLE (GRAZIANO – SANDARD) 153
REAR AXLE (DANA – OPTIONAL) 153
OPERATING WEIGHTS 154
DRAW BAR 154
FRAME 154
CIRCLE 154
BLADE 155
BLADE REACH (MEASURED OUTSIDE TIRES), NON-ARTICULATED FRAME 155
BLADE REACH (MEASURED OUTSIDE TIRES), ARTICULATED FRAME 155
HYDRAULIC SYSTEM 156
ACCESSORIES 156
OPERATING DATA AND DIMENSIONS 157
ALPHABETICAL INDEX 159
AFTER DELIVERY CHECK 163

IMAGES PREVIEW OF THE MANUAL:

Questions? Email us: [email protected]

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PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

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