Case 865 DHP Grader Electronic Engine Operator’s Manual 6-84181 – PDF DOWNLOAD

Description

Case 865 DHP Grader Electronic Engine Operator’s Manual 6-84181 – PDF DOWNLOAD

DESCRIPTION:

Case 865 DHP Grader Electronic Engine Operator’s Manual 6-84181 – PDF DOWNLOAD

TO THE OWNER
865 DHP GRADER
ELECTRONIC ENGINE

• Read this manual before you start the engine or operate the machine. If you need more information,
  see your dealer.
• Your dealer can give you help with Case Corporation approved service parts. Your dealer has specially
  trained technicians who know the best methods of repair and maintenance for your machine.
• Use this manual as a guide. Your Grader will remain a reliable working tool as long as it is kept in
  working condition and serviced properly.
• DO NOT operate or permit anyone to operate or service this machine until you or the other persons
  have read and understand the safety, operation and maintenance instructions in this manual. Use
  only trained operators who have demonstrated the ability to operate and service this machine correctly
  and safely.
• This Grader, with standard equipment and attachments, is intended to be used for above ground level
  general earth moving purpose such as land leveling and material rehandling.
• DO NOT use this machine for any application or purpose other than those described in this
  manual. If the Grader is to be used in an application that involves special attachments or equipment,
  such as forestry, etc., consult an authorized dealer or the Case Corporation. Consult an authorized
  dealer or Case Corporation on changes, additions or modifications that can be required for this machine
  to comply with various country regulations and safety requirements.
• Unauthorized modifications can cause serious injury or death. Anyone making such unauthorized
  modifications is responsible for the consequences.

TABLE OF CONTENTS:

Case 865 DHP Grader Electronic Engine Operator’s Manual 6-84181 – PDF DOWNLOAD

TO THE OWNER 1
OPERATOR MANUAL STORAGE COMPARTMENT 3
AFTER DELIVERY CHECK 4
RIGHT, LEFT, FRONT AND REAR SIDES 4
OF THE MACHINE 4
IDENTIFICATION NUMBERS 5
PRODUCT IDENTIFICATION NUMBER – P I N 5
ENGINE 5
TRANSMISSION 6
REAR AXLE (GRAZIANO) 6
ROPS CAB AND CANOPY 6
REAR AXLE (CLARK-OPTIONAL) 6
MACHINE COMPONENTS 7
DAFETY/DECALS/HAND SIGNALS 9
SAFETY RULES 9
UTILITY SAFETY 10
PERSONAL SAFETY 11
BEFORE OPERATION 12
MACHINE OPERATION 13
START UP 14
OPERATING 14
SHUT DOWN 14
ADDITIONAL SAFETY RULES 15
NEUTRAL START AND REVERSE WARNING CHECKS 15
PARKING THE MACHINE 17
BURN PREVENTION 17
FIRE EXTINGUISHER 18
FIRE OR EXPLOSION PREVENTION 18
MAINTENANCE 19
WHEEL AND TIRE MAINTENANCE 20
ROLL-OVER PROTECTIVE STRUCTURE 20
READ OPERATORS MANUAL 21
SAFETY DECALS 21
SYMBOLS 22
MAIN SYMBOLS USED IN THIS MANUAL 22
SAFETY RULES 24
DECALS 25
HAND SIGNALS 30
INSTRUMENTS/CONTROLS 33
OPERATOR’S COMPARTMENT 33
FRONT CONSOLE 34
INSTRUMENT PANEL INDICATORS 38
AIR CONDITIONER 47
OPERATORS SEAT 49
STANDARD SEAT 49
OPTIONAL AIR RIDE SEAT 50
SEAT BELT 51
PARKING BRAKE 52
OPERATING INSTRUCTIONS 55
BEFORE STARTING THE ENGINE 55
FIRST SERVICE INTERVALS 57
AFTER FIRST 100 HOURS OF OPERATION 57
SEAT BELT 57
RUN-IN 58
BOOSTER BATTERY CONNECTIONS TO MACHINE BATTERIES (JUMP START) 59
OPERATING INSTRUCTIONS 60
OPERATING TIPS 66
TYPICAL OPERATION 67
WHEELS/TIRES 71
ADDING AIR TO THE TIRES 73
TIRE OR RIM SERVICE 73
TIRE TREAD DIRECTION 73
WHEEL NUTS TORQUE AND TIRE PRESSURE 74
TANDEM WHEEL LUG NUTS 74
TIRE PRESSURE CHECK 74
LUBRICATION/FILTERS/FLUIDS 77
GENERAL SAFETY BEFORE YOU SERVICE 77
ENGINE HOURMETER 78
TRANSPORT/SERVICE PIN 79
ENVIRONMENT 79
SYSTEMGARD LUBRICATION ANALYSIS PROGRAM 80
PLASTIC AND RESIN PARTS 80
ENGINE HOOD 81
MAINTENANCE 82
GENERAL 82
FLUIDS AND LUBRICANTS 83
LUBRICATION & MAINTENANCE CHART 84
ACCESS DOORS 87
FLUID LEVELS 88
EACH 10 HOURS OR DAILY SERVICES 88
EACH 50 HOURS SERVICES 90
GREASE FITTINGS 91
EACH 100 HOURS SERVICES 91
EACH 250 HOURS SERVICES 93
EACH 500 HOURS SERVICES 95
ENGINE LUBRICATION 96
ENGINE OIL SELECTION 96
OIL VISCOSITY AND TEMPERATURE RANGES 97
ENGINE SERVICE SPECIFICATIONS 98
ENGINE OIL LEVEL 98
ENGINE OIL CHANGE AND FILTER REPLACEMENT 98
SYSTEMGARD LUBRICATION ANALYSIS PROGRAM 99
AIR FILTER SYSTEM 100
SERVICE SPECIFICATIONS 100
CLEANING THE AIR FILTER ELEMENT 100
ENGINE COOLING SYSTEM 102
SERVICE SPECIFICATIONS 102
THERMOSTAT 102
COOLANT MIXTURE 102
DRAINING AND FLUSHING THE COOLING SYSTEM 103
RADIATOR CLEANING 103
DIESEL FUEL SYSTEM 105
SERVICE SPECIFICATIONS 105
FUEL CONDITIONER 105
FUEL FILLER CAP 105
DIESEL FUEL 106
FUEL STORAGE 106
SPECIFICATIONS FOR ACCEPTABLE NO 2 DIESEL FUEL 106
FUEL TANK DRAIN COCK CLEAN 107
CHANGING THE FUEL FILTERS 107
CHECKING THE FUEL INJECTOR NOZZLES 108
ADJUSTING ENGINE VALVES 108
HYDRAULIC/BRAKE SYSTEM 109
SERVICE SPECIFICATIONS 109
HYDRAULIC/BRAKE SYSTEM FLUID CHART 109
HYDRAULIC SYSTEM OIL FILTER 110
CLEANING THE SUCTION LINE FILTER 110
HYDRAULIC/BRAKE OIL CHANGE 111
TRANSMISSION 112
SERVICE SPECIFICATIONS 112
TRANSMISSION OIL LEVEL CHECK 112
TRANSMISSION OIL FILTER CHANGE 113
TRANSMISSION OIL CHANGE AND SCREEN CLEANING 113
REAR AXLE 114
SERVICE SPECIFICATIONS 114
AXLE OIL LEVEL 114
REAR AXLE OIL CHANGE 114
REAR AXLE END COMPARTMENT OIL LEVEL (OPCIONAL) 115
SWING/CIRCLE TURN GEAR BOX 116
SERVICE SPECIFICATIONS 116
CHECKING CIRCLE TURN GEAR BOX OIL 116
TANDEM 117
SERVICE SPECIFICATIONS 117
TANDEM DRIVE CASE OIL LEVEL CHECK 117
TANDEM DRIVE CASE OIL CHANGE 117
TANDEM WHEEL NUT 117
WINDSHIELD WASHER RESERVOIR (IF EQUIPPED) 118
MAINTENANCE/ADJUSTMENT 119
PARKING BRAKE CHECK 119
ROLL-OVER PROTECTIVE STRUCTURE 119
SEAT BELT 119
MAINTENANCE AND INSPECTION OF ROPS 120
TORQUE SPECIFICATIONS FOR ROPS CAB AND ROPS 120
DAMAGE TO THE ROPS 121
TORQUE SPECIFICATIONS FOR SEAT AND SEAT BELTS 122
OPERATORS SEAT 122
CAB HEADLINER 123
DOORS HINGES 123
HOSES AND WIRING 123
FIRE EXTINGUISHER MOUNTING (IF EQUIPPED) 123
TYPE OF FIRE EXTINGUISHER 123
ALTERNATOR BELT AND AIR CONDITIONING COMPRESSOR BELT 124
ALTERNATOR BELT AND TENSIONER 124
DRIVE BELT AND TENSIONER INSPECTION 125
DRIVE BELT TENSIONER 125
REINSTALLING THE DRIVE BELT 125
CIRCLE GUIDES CHECK AND ADJUST 125
WEAR PLATE ADJUSTMENT 125
DRAWBAR 126
HYDRAULIC DIAGNOSTIC PANEL CHECK 127
ELECTRICAL SYSTEM 129
ELECTRICAL SYSTEM 129
BATTERY SAFETY 129
BATTERY SERVICE 130
BATTERY FLUID LEVEL 130
IV
TABLE OF CONTENTS
BATTERY VENTS 130
CLEANING THE BATTERIES 130
LIMP-HOME 131
TRANSMISSION AUXILIARY SYSTEM 131
WELDING SERVICE ON THE MACHINE 131
FUSE BOX 132
FUSE AND RELAY LIST 132
MACHINE STORAGE 133
STORAGE PREPARATION 133
REMOVAL FROM STORAGE 134
SPECIFICATION 135
ENGINE 135
FAN 135
RADIATOR 135
CHARGE AIR COOLER 135
TRANSMISSION 136
TANDEM 136
FRONT AXLE 136
REAR AXLE 136
TIRES 136
BRAKES 136
STEERING 137
FLUID CAPACITIES 137
ELECTRICAL SYSTEM 137
OPERATION WEIGHTS 138
CIRCLE 139
MOLDBOARD 139
DRAWBAR 140
HYDRAULIC SYSTEM 140
ACCESSORIES 140
OPERATING DATA AND DIMENSIONS 142
ALPHABETICAL INDEX 145
AFTER DELIVERY CHECK 149

IMAGES PREVIEW OF THE MANUAL:

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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