Case 865 TIER 3 AWD GRADER Operator’s Manual 87729375 – PDF DOWNLOAD

Description

Case 865 TIER 3 AWD GRADER Operator’s Manual 87729375 – PDF DOWNLOAD

DESCRIPTION:

Case 865 TIER 3 AWD GRADER Operator’s Manual 87729375 – PDF DOWNLOAD

• Read this manual before you start the engine or operate the machine. If you need more information,
  see your dealer.
• Your dealer can give you help with Case Corporation approved service parts. Your dealer has specially
  trained technicians who know the best methods of repair and maintenance for your machine.
• Use this manual as a guide. Your Grader will remain a reliable working tool as long as it is kept in
  working condition and serviced properly.
• DO NOT operate or permit anyone to operate or service this machine until you or the other persons
  have read and understand the safety, operation and maintenance instructions in this manual. Use
  only trained operators who have demonstrated the ability to operate and service this machine correctly
  and safely.
• This Grader, with standard equipment and attachments, is intended to be used for above ground level
  general earth moving purpose such as land leveling and material rehandling.
• DO NOT use this machine for any application or purpose other than those described in this
  manual. If the Grader is to be used in an application that involves special attachments or equipment,
  such as forestry, etc., consult an authorized dealer or the Case Corporation. Consult an authorized
  dealer or Case Corporation on changes, additions or modifications that can be required for this machine
  to comply with various country regulations and safety requirements.
• Unauthorized modifications can cause serious injury or death. Anyone making such unauthorized
  modifications is responsible for the consequences.
• This Operators Manual is to be stored in the manual compartment equipped on this machine. Make
  sure this manual is complete and in good condition. Contact you dealer to obtain additional manuals.
• Contact your dealer for any further information or assistance about your machine. Your dealer has
  Case Corporation approved service parts. Your dealer has technicians with special training that know
  best methods of repair and maintenance for your Grader.

TABLE OF CONTENTS:

Case 865 TIER 3 AWD GRADER Operator’s Manual 87729375 – PDF DOWNLOAD

TO THE OWNER 1
OPERATOR MANUAL STORAGE COMPARTMENT 3
RIGHT, LEFT, FRONT AND REAR SIDES OF THE MACHINE 4
IDENTIFICATION NUMBERS 5
PRODUCT IDENTIFICATION NUMBER – P I N 5
ENGINE 5
TRANSMISSION 6
REAR AXLE (GRAZIANO) 6
ROPS CAB AND CANOPY 6
MACHINE COMPONENTS 7
SAFETY/DECALS/HAND SIGNALS 9
SAFETY RULES 9
UTILITY SAFETY 10
PERSONAL SAFETY 11
BEFORE OPERATION 12
MACHINE OPERATION 13
START UP 14
OPERATING 14
SHUT DOWN 14
ADDITIONAL SAFETY RULES 15
NEUTRAL START AND REVERSE WARNING CHECKS 15
TRANSMISSION OPERATING INSTRUCTIONS 16
BURN PREVENTION 17
PARKING THE MACHINE AND STOPPING THE ENGINE 17
FIRE EXTINGUISHER 18
FIRE OR EXPLOSION PREVENTION 18
MAINTENANCE 19
WHEEL AND TIRE MAINTENANCE 20
ROLL-OVER PROTECTIVE STRUCTURE 20
MAINTENANCE 21
GENERAL 21
STARTING 23
ENGINE 23
ELECTRICAL SYSTEM 23
HYDRAULIC SYSTEM 23
IMPLEMENTS 23
READ OPERATORS MANUAL 24
SAFETY DECALS 24
SYMBOLS 25
MAIN SYMBOLS USED IN THIS MANUAL 25
SAFETY RULES 27
DECALS 28
INTERIOR CAB VIEW 28
REAR VIEW 30
SIDE VIEW 31
UPPER VIEW 32
HAND SIGNALS 33
TABLE OF CONTENTS
II
TABLE OF CONTENTS
INSTRUMENTS/CONTROLS 37
OPERATOR’S COMPARTMENT 37
FRONT CONSOLE 38
INSTRUMENT PANEL INDICATORS 42
AIR CONDITIONER 51
OPERATORS SEAT 53
STANDARD SEAT 53
OPTIONAL AIR RIDE SEAT 54
SEAT BELT 56
PARKING BRAKE 56
OPERATING INSTRUCTIONS 61
BEFORE STARTING THE ENGINE 61
FIRST SERVICE INTERVALS 63
AFTER FIRST 100 HOURS OF OPERATION 63
SEAT BELT 63
RUN-IN 64
BOOSTER BATTERY CONNECTIONS TO MACHINE BATTERIES (JUMP START) 65
ALL WHEEL DRIVE SYSTEM OPERATION 68
ALL WHEEL DRIVE (REAR WHEEL DRIVE + FRONT WHEEL DRIVE) 68
AGGRESSIVENESS CONTROL 68
CREEP MODE (ONLY FRONT WHEEL DRIVE) 69
DRIVE SPEED CONTROL 69
OPERATING TIPS 73
TYPICAL OPERATION 74
MOVING A DISABLED MACHINE 77
WHEELS/TIRES 79
ADDING AIR TO THE TIRES 81
TIRE OR RIM SERVICE 81
TIRE TREAD DIRECTION 81
WHEEL NUTS TORQUE AND TIRE PRESSURE 82
TANDEM WHEEL LUG NUTS 82
TIRE PRESSURE CHECK 82
LUBRICATION/FILTERS/FLUIDS 85
GENERAL SAFETY BEFORE YOU SERVICE 85
ENGINE HOURMETER 86
TRANSPORT/SERVICE PIN 87
ENVIRONMENT 87
SYSTEMGARD LUBRICATION ANALYSIS PROGRAM 88
PLASTIC AND RESIN PARTS 88
ENGINE HOOD 89
MAINTENANCE 89
GENERAL 89
FLUIDS AND LUBRICANTS 90
LUBRICATION & MAINTENANCE CHART 91
ACCESS DOORS 93
FLUID LEVELS EACH 10 HOURS OR DAILY SERVICES 94
FLUID LEVELS EACH 50 HOURS SERVICES 95
GREASE FITTINGS EACH 100 HOURS SERVICES 96
GREASE FITTINGS EACH 250 HOURS SERVICES 98
ENGINE LUBRICATION 101
ENGINE OIL SELECTION 101
OIL VISCOSITY AND TEMPERATURE RANGES 102
III
TABLE OF CONTENTS
ENGINE SERVICE SPECIFICATIONS 103
ENGINE OIL LEVEL 103
ENGINE OIL CHANGE AND FILTER REPLACEMENT 103
SYSTEMGARD LUBRICATION ANALYSIS PROGRAM 104
AIR FILTER SYSTEM 105
SERVICE SPECIFICATIONS 105
CLEANING THE AIR FILTER ELEMENT 105
ENGINE COOLING SYSTEM 107
SERVICE SPECIFICATIONS 107
THERMOSTAT 107
COOLANT MIXTURE 107
DRAINING AND FLUSHING THE COOLING SYSTEM 108
RADIATOR CLEANING 109
DIESEL FUEL SYSTEM 110
SERVICE SPECIFICATIONS 110
FUEL CONDITIONER 110
FUEL FILLER CAP 110
DIESEL FUEL 111
FUEL STORAGE 111
SPECIFICATIONS FOR ACCEPTABLE NO 2 DIESEL FUEL 111
FUEL TANK DRAIN COCK CLEAN 112
FUEL FIL TERS 112
FUEL SYSTEM AIR BLEED 113
VALVE CLEARANCE ADJUSTMENT 113
HYDRAULIC/BRAKE SYSTEM 114
SERVICE SPECIFICATIONS 114
HYDRAULIC/BRAKE SYSTEM FLUID CHART 114
HYDRAULIC/BRAKE SYSTEM – TEMPERATURE RANGES 114
HYDRAULIC SYSTEM OIL FILTER 115
CLEANING THE SUCTION LINE FILTER 116
ALL WHEEL DRIVE HYDRAULIC FILTER REPLACEMENT 116
HYDRAULIC/BRAKE OIL CHANGE 117
TRANSMISSION 118
SERVICE SPECIFICATIONS 118
TRANSMISSION OIL LEVEL CHECK 118
TRANSMISSION OIL FILTER CHANGE 119
TRANSMISSION OIL CHANGE AND SCREEN CLEANING 119
FRONT DRIVE AXLE (AWD) 120
MAINTENANCE SPECIFICATIONS 120
FRONT FINAL DRIVE OIL LEVEL (CARRARO O&K) 120
REAR AXLE 121
SERVICE SPECIFICATIONS 121
AXLE OIL LEVEL 121
REAR AXLE OIL CHANGE 121
TANDEM 122
SERVICE SPECIFICATIONS 122
TANDEM DRIVE CASE OIL LEVEL CHECK 122
TANDEM DRIVE CASE OIL CHANGE 122
SWING/CIRCLE TURN GEAR BOX 123
SERVICE SPECIFICATIONS 123
CHECKING CIRCLE TURN GEAR BOX OIL 123
WINDSHIELD WASHER RESERVOIR (OPTIONAL) 124
IV
TABLE OF CONTENTS
MAINTENANCE/ADJUSTMENT 125
PARKING BRAKE CHECK 125
ROLL-OVER PROTECTIVE STRUCTURE 126
SEAT BELT 126
MAINTENANCE AND INSPECTION OF ROPS 127
TORQUE SPECIFICATIONS FOR ROPS CAB AND ROPS 127
DAMAGE TO THE ROPS 128
TORQUE SPECIFICATIONS FOR SEAT AND SEAT BELTS 129
OPERATORS SEAT 129
CAB HEADLINER 130
DOORS HINGES 130
HOSES AND WIRING 130
FIRE EXTINGUISHER MOUNTING (IF EQUIPPED) 130
TYPE OF FIRE EXTINGUISHER 130
ALTERNATOR BELT AND AIR CONDITIONING COMPRESSOR BELT 131
ALTERNATOR BELT AND TENSIONER 131
DRIVE BELT AND TENSIONER INSPECTION 132
DRIVE BELT TENSIONER 132
REINSTALLING THE DRIVE BELT 132
CIRCLE GUIDES CHECK AND ADJUST 133
WEAR PLATE ADJUSTMENT 133
DRAWBAR 134
HYDRAULIC DIAGNOSTIC PANEL CHECK 135
ELECTRICAL SYSTEM 137
BATTERY SAFETY 137
BATTERY SERVICE 138
BATTERY FLUID LEVEL 138
BATTERY VENTS 138
CLEANING THE BATTERIES 138
STARTING THE ENGINE USING BOOSTER BATTERIES 139
CONNECTING BOOSTER BATTERIES 139
DISCONNECTING BOOSTER BATTERIES 139
TRANSMISSION AUXILIARY SYSTEM 140
COME-HOME 140
CARE TO BE TAKEN PRIOR TO PERFORMING ANY WELDING PROCEDURE ON THE
MACHINE 141
ENGINE CONTROL MODULE (ECM) CONNECTORS 141
TRANSMISSION CONTROL MODULE (TCM) CONNECTORS 141
FUSE BOX 143
FUSE BOX AND FRONT WHEEL DRIVE DIAGNOSIS CONECTOR 143
FUSE AND RELAY LIST 143
LOGIC CHECKING FOR TIER3 CUMMINS ENGINE OPERATION 144
ENGINE PROTECTION SYSTEM 144
ENGINE STOP 144
STANDBY LIGHT FOR STARTING 144
TROUBLESHOOTING CODES 144
INDICATOR AND WARNING LIGHTS 145
TROUBLESHOOTING SWITCHES 146
CHECKING AND INTERPRETATION OF THE TROUBLESHOOTING CODES 147
RADIO CONNECTORS A AND B 154
RADIO 154
STORAGE PREPARATION 155
V
TABLE OF CONTENTS
MACHINE STORAGE 155
REMOVAL FROM STORAGE 156
SPECIFICATIONS 157
ENGINE 157
TRANSMISSION 158
STEERING 158
TIRES 158
ELECTRICAL SYSTEM 159
BRAKES 159
TANDEM 159
FRONT AXLE 159
REAR AXLE 159
OPERATING WEIGHTS 160
DRAW BAR 161
FRAME 161
CIRCLE 161
BLADE 162
BLADE REACH (MEASURED OUTSIDE TIRES), NON-ARTICULATED FRAME 162
BLADE REACH (MEASURED OUTSIDE TIRES), ARTICULATED FRAME 162
HYDRAULIC SYSTEM 163
ALL WHEEL DRIVE HYDRAULIC SYSTEM 163
ACCESSORIES 164
OPERATING DATA AND DIMENSIONS 165
ALPHABETICAL INDEX 167
AFTER DELIVERY CHECK 171

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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