Case 865 VHP Grader Operator’s Manual 71114103 – PDF DOWNLOAD

Description

Case 865 VHP Grader Operator’s Manual 71114103 – PDF DOWNLOAD

DESCRIPTION:

Case 865 VHP Grader Operator’s Manual 71114103 – PDF DOWNLOAD

TO THE OWNER

• Read this manual before you start the engine or operate the machine. If you need more information,
  see your dealer.
• Your dealer can give you help with Case Corporation approved service parts. Your dealer has specially
  trained technicians who know the best methods of repair and maintenance for your machine.
• Use this manual as a guide. Your Grader will remain a reliable working tool as long as it is kept in
  working condition and serviced properly.
• DO NOT operate or permit anyone to operate or service this machine until you or the other persons
  have read and understand the safety, operation and maintenance instructions in this manual. Use
  only trained operators who have demonstrated the ability to operate and service this machine correctly
  and safely.
• This Grader, with standard equipment and attachments, is intended to be used for above ground level
  general earth moving purpose such as land leveling and material rehandling.
• DO NOT use this machine for any application or purpose other than those described in this
  manual. If the Grader is to be used in an application that involves special attachments or equipment,
  such as forestry, etc., consult an authorized dealer or the Case Corporation. Consult an authorized
  dealer or Case Corporation on changes, additions or modifications that can be required for this machine
  to comply with various country regulations and safety requirements.
• Unauthorized modifications can cause serious injury or death. Anyone making such unauthorized
  modifications is responsible for the consequences.
• This Operators Manual is to be stored in the manual compartment equipped on this machine. Make
  sure this manual is complete and in good condition. Contact you dealer to obtain additional manuals.
• Contact your dealer for any further information or assistance about your machine. Your dealer has
  Case Corporation approved service parts. Your dealer has technicians with special training that know
  best methods of repair and maintenance for your Grader.

TABLE OF CONTENTS:

Case 865 VHP Grader Operator’s Manual 71114103 – PDF DOWNLOAD

TO THE OWNER 1
OPERATOR MANUAL STORAGE COMPARTMENT 3
RIGHT, LEFT, FRONT AND REAR SIDES OF THE MACHINE 4
IDENTIFICATION NUMBERS 5
PRODUCT IDENTIFICATION NUMBER – P I N 5
ENGINE 5
TRANSMISSION 6
REAR AXLE (GRAZIANO) 6
ROPS CAB AND CANOPY 6
MACHINE COMPONENTS 7
SAFETY/DECALS/HAND SIGNALS 9
SAFETY RULES 9
UTILITY SAFETY 10
PERSONAL SAFETY 11
BEFORE OPERATION 12
MACHINE OPERATION 13
START UP 14
OPERATING 14
SHUT DOWN 14
ADDITIONAL SAFETY RULES 15
NEUTRAL START AND REVERSE WARNING CHECKS 15
TRANSMISSION OPERATING INSTRUCTIONS 16
BURN PREVENTION 17
PARKING THE MACHINE AND STOPPING THE ENGINE 17
FIRE EXTINGUISHER 18
FIRE OR EXPLOSION PREVENTION 18
MAINTENANCE 19
WHEEL AND TIRE MAINTENANCE 20
ROLL-OVER PROTECTIVE STRUCTURE 20
MAINTENANCE 21
GENERAL 21
STARTING 23
ENGINE 23
ELECTRICAL SYSTEM 23
HYDRAULIC SYSTEM 23
IMPLEMENTS 23
READ OPERATORS MANUAL 24
SAFETY DECALS 24
SYMBOLS 25
MAIN SYMBOLS USED IN THIS MANUAL 25
SAFETY RULES 27
DECALS 28
INTERIOR CAB VIEW 28
REAR VIEW 30
SIDE VIEW 31
UPPER VIEW 32
HAND SIGNALS 33
TABLE OF CONTENTS
II
TABLE OF CONTENTS
INSTRUMENTS/CONTROLS 37
OPERATOR’S COMPARTMENT 37
FRONT CONSOLE 38
INSTRUMENT PANEL INDICATORS 42
AIR CONDITIONER 50
OPERATORS SEAT 52
STANDARD SEAT 52
OPTIONAL AIR RIDE SEAT 53
SEAT BELT 55
PARKING BRAKE 55
OPERATING INSTRUCTIONS 59
BEFORE STARTING THE ENGINE 59
FIRST SERVICE INTERVALS 61
AFTER FIRST 100 HOURS OF OPERATION 61
SEAT BELT 61
RUN-IN 62
BOOSTER BATTERY CONNECTIONS TO MACHINE BATTERIES (JUMP START) 63
OPERATING TIPS 69
TYPICAL OPERATION 70
MOVING A DISABLED MACHINE 73
WHEELS/TIRES 75
ADDING AIR TO THE TIRES 77
TIRE OR RIM SERVICE 77
TIRE TREAD DIRECTION 77
WHEEL NUTS TORQUE AND TIRE PRESSURE 78
TANDEM WHEEL LUG NUTS 78
TIRE PRESSURE CHECK 78
LUBRICATION/FILTERS/FLUIDS 81
GENERAL SAFETY BEFORE YOU SERVICE 81
ENGINE HOURMETER 82
TRANSPORT/SERVICE PIN 83
ENVIRONMENT 83
SYSTEMGARD LUBRICATION ANALYSIS PROGRAM 84
PLASTIC AND RESIN PARTS 84
ENGINE HOOD 85
MAINTENANCE 85
GENERAL 85
FLUIDS AND LUBRICANTS 86
LUBRICATION & MAINTENANCE CHART 87
ACCESS DOORS 89
FLUID LEVELS EACH 10 HOURS OR DAILY SERVICES 90
FLUID LEVELS EACH 50 HOURS SERVICES 91
GREASE FITTINGS EACH 100 HOURS SERVICES 92
GREASE FITTINGS EACH 250 HOURS SERVICES 94
ENGINE LUBRICATION 97
ENGINE OIL SELECTION 97
OIL VISCOSITY AND TEMPERATURE RANGES 98
ENGINE SERVICE SPECIFICATIONS 99
ENGINE OIL LEVEL 99
ENGINE OIL CHANGE AND FILTER REPLACEMENT 99
SYSTEMGARD LUBRICATION ANALYSIS PROGRAM 100
AIR FILTER SYSTEM 101
III
TABLE OF CONTENTS
SERVICE SPECIFICATIONS 101
CLEANING THE AIR FILTER ELEMENT 101
ENGINE COOLING SYSTEM 103
SERVICE SPECIFICATIONS 103
THERMOSTAT 103
COOLANT MIXTURE 103
DRAINING AND FLUSHING THE COOLING SYSTEM 104
RADIATOR CLEANING 105
DIESEL FUEL SYSTEM 106
SERVICE SPECIFICATIONS 106
FUEL CONDITIONER 106
FUEL FILLER CAP 106
DIESEL FUEL 107
FUEL STORAGE 107
SPECIFICATIONS FOR ACCEPTABLE NO 2 DIESEL FUEL 107
FUEL TANK DRAIN COCK CLEAN 108
FUEL FIL TERS 108
FUEL SYSTEM AIR BLEED 109
VALVE CLEARANCE ADJUSTMENT 109
HYDRAULIC/BRAKE SYSTEM 110
SERVICE SPECIFICATIONS 110
HYDRAULIC/BRAKE SYSTEM FLUID CHART 110
HYDRAULIC/BRAKE/TRANSMISSION SYSTEM – TEMPERATURE RANGES 110
HYDRAULIC SYSTEM OIL FILTER 111
CLEANING THE SUCTION LINE FILTER 111
HYDRAULIC/BRAKE OIL CHANGE 112
TRANSMISSION 113
SERVICE SPECIFICATIONS 113
TRANSMISSION OIL LEVEL CHECK 113
TRANSMISSION OIL FILTER CHANGE 114
TRANSMISSION OIL CHANGE AND SCREEN CLEANING 114
REAR AXLE 115
SERVICE SPECIFICATIONS 115
AXLE OIL LEVEL 115
REAR AXLE OIL CHANGE 115
TANDEM 116
SERVICE SPECIFICATIONS 116
TANDEM DRIVE CASE OIL LEVEL CHECK 116
TANDEM DRIVE CASE OIL CHANGE 116
SWING/CIRCLE TURN GEAR BOX 117
SERVICE SPECIFICATIONS 117
CHECKING CIRCLE TURN GEAR BOX OIL 117
WINDSHIELD WASHER RESERVOIR (OPTIONAL) 118
IV
TABLE OF CONTENTS
MAINTENANCE/ADJUSTMENT 119
PARKING BRAKE CHECK 119
ROLL-OVER PROTECTIVE STRUCTURE 120
SEAT BELT 120
MAINTENANCE AND INSPECTION OF ROPS 121
TORQUE SPECIFICATIONS FOR ROPS CAB AND ROPS 121
DAMAGE TO THE ROPS 122
TORQUE SPECIFICATIONS FOR SEAT AND SEAT BELTS 123
OPERATORS SEAT 123
CAB HEADLINER 124
DOORS HINGES 124
HOSES AND WIRING 124
FIRE EXTINGUISHER MOUNTING (IF EQUIPPED) 124
TYPE OF FIRE EXTINGUISHER 124
ALTERNATOR BELT AND AIR CONDITIONING COMPRESSOR BELT 125
ALTERNATOR BELT AND TENSIONER 125
DRIVE BELT AND TENSIONER INSPECTION 126
DRIVE BELT TENSIONER 126
REINSTALLING THE DRIVE BELT 126
CIRCLE GUIDES CHECK AND ADJUST 127
WEAR PLATE ADJUSTMENT 127
DRAWBAR 128
HYDRAULIC DIAGNOSTIC PANEL CHECK 129
ELECTRICAL SYSTEM 131
BATTERY SAFETY 131
BATTERY SERVICE 132
BATTERY FLUID LEVEL 132
BATTERY VENTS 132
CLEANING THE BATTERIES 132
STARTING THE ENGINE USING BOOSTER BATTERIES 133
CONNECTING BOOSTER BATTERIES 133
DISCONNECTING BOOSTER BATTERIES 133
TRANSMISSION AUXILIARY SYSTEM 134
COME-HOME 134
CARE TO BE TAKEN PRIOR TO PERFORMING ANY WELDING PROCEDURE ON THE
MACHINE 135
ENGINE CONTROL MODULE (ECM) CONNECTORS 135
TRANSMISSION CONTROL MODULE (TCM) CONNECTORS 135
FUSE BOX 137
FUSE AND RELAY LIST 137
LOGIC CHECKING FOR TIER3 CUMMINS ENGINE OPERATION 138
ENGINE PROTECTION SYSTEM 138
ENGINE STOP 138
STANDBY LIGHT FOR STARTING 138
TROUBLESHOOTING CODES 138
INDICATOR AND WARNING LIGHTS 139
TROUBLESHOOTING SWITCHES 140
CHECKING AND INTERPRETATION OF THE TROUBLESHOOTING CODES 141
RADIO CONNECTORS A AND B 148
RADIO 148
STORAGE PREPARATION 149
V
TABLE OF CONTENTS
MACHINE STORAGE 149
REMOVAL FROM STORAGE 150
SPECIFICATIONS 151
ENGINE 151
TRANSMISSION 152
STEERING 152
TIRES 152
ELECTRICAL SYSTEM 153
BRAKES 153
TANDEM 153
FRONT AXLE 153
REAR AXLE 153
OPERATING WEIGHTS 154
DRAW BAR 155
FRAME 155
CIRCLE 155
BLADE 156
BLADE REACH (MEASURED OUTSIDE TIRES), NON-ARTICULATED FRAME 156
BLADE REACH (MEASURED OUTSIDE TIRES), ARTICULATED FRAME 156
HYDRAULIC SYSTEM 157
ACCESSORIES 157
OPERATING DATA AND DIMENSIONS 158
ALPHABETICAL INDEX 161
AFTER DELIVERY CHECK 165

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• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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