Case 9030B Excavator Parts Catalog Manual 7-1161 – PDF DOWNLOAD

Description

Case 9030B Excavator Parts Catalog Manual 7-1161 – PDF DOWNLOAD

DESCRIPTION:

Case 9030B Excavator Parts Catalog Manual 7-1161 – PDF DOWNLOAD

GENERAL INFORMATION
Indexes
Section 1 of this catalog contains a SN and PI N. location guide, alphabetical index, pictorial index of the sections included, and pictorial index(es) for quick location of hases and tubes (and other system components in some catalogs) An alphabetical index siso appears at the beginning of each section Section 10 is the Numerical lndex which lists ali part numbers in alpha/numeric arder with their page location and reference number.
lllustration and Text
The arrangement of this parts catalog is for easy identification of parts Ali parts are iliustrated in “exploded views” in proper relation to each other. Reference numbers used in the iliustrations reter to those on the text pages. The text pages list reference number, part number, part description ahd the quantity required.

TABLE OF CONTENTS:

Case 9030B Excavator Parts Catalog Manual 7-1161 – PDF DOWNLOAD

GENERAL 1
ENGINE 2
FUEL 3
ELECTRICAL 4
STEERING 5
POWER TRAIN 6
HYDRAULICS 8
CHASSIS AND MOUNTED EQUIPMENT NUMERICAL 9
INDEX 10

A C
Adapting Parts – engine ……………………………. 2-3 Cab – continued
Adjuster – track ……………………………………… 5-11 Electrical System ………………………. 4-25 – 4-31
Air Cleaner System …………………………….. 2-7,2-9 Fan ………………………………………………….. 9-53
Air Conditioner ………………………………………. 9-85 Floor, Mounting and Mats ……………………. 9-55
Air Conditioner Assembly Front Window Assembly ………………. 9-73,9-75
and Mounting ……… 9-87B,9-87D,9-87F,9-87H Front Window, Lower …………………………. 9-77
Air Conditioner Compressor Miscellaneous Parts ……………………. 9-69,9-71
Mounting …………………………………. 9-83,9-83B Rear Console and Panels …………………… 9-87
Air Conditioning with Heater and Hoses ……. 9-81 Vandal Guards ………………………………….. 9-65
Alarm – travel ……………………………………. .4-7,4-9 Windows and Seals ……………………………. 9-67
Antenna – radio ……………………………… .4-27,9-81 Cables
Arm Battery ……………………………….. 4-13,4-17,4-21
Control Circuit …………………………….. 8-33,8-35 Engine Ground …………………………… 4-13,4-17
Cylinder ……………………………….. 8-173 – 8-179 Camshaft.. …………………………………….. 2-53,2-55
Hydraulic Power Circuit… …………… 8-67 – 8-71 Carrier Roller – track ……………………….. 5-13,5-15
Arm and Boom Holding Option …… 8-109 – 8-115 Chain – track …………………………………………… 5-7
Arm and Cylinder Circuits – hydraulic, basic ………………… 8-7 – 8-19
2.4 M (7 ft. 10 inch) arm ………………………. 9-99 Cluster – instrument… …………………………….. 4-23
3.0 M (9 ft. 10 inch) arm ………………………. 9-97 Cold Start System …………………………………. 4-37
Long Reach 6.4 M (21 ft.) arm ……………. 9-101 Components – hydraulic
Arm Linkage ………………………………. 9-103,9-105 Cooling System ………………………….. 8-15,8-17
Ashtray ………………………………………………… 9-71 Filters …………………………………. 8-11,8-13,8-19
Auxiliary Equipment Options Hydraulic Pump ……………….. 8-5,8-117 – 8-129
Double Action ………………………… 8-89 – 8-105 Reservoir ……………………………………………. 8-3
Single Action …………. 8-81- 8-87, 8-103,8-105 Swing Drive Assembly ………………………. 8-185
Auxiliary Hydraulic Controls …………………….. 9-63 Swing Mechanism …………………… 8-187,8-189
Swivel …………………………………………….. 8-107
B Compressor – air conditioner. …………. 9-83,9-83B
Battery and Mointing ……………………………… .4-21 Condenser – air conditioner. ……………………. 9-81
Bearings – turntable …………………………………. 9-3 Connecting Rods …………………………… 2-77,2-79
Belt – fan ……………………………………….. 2-17,2-19 Console Assembly – air conditioner …………. 9-85
Belt – seat …………………………………………….. 9-45 Control Console Assembly … 9-35,9-37,9-41,9-43
Block Heater – engine ……………………… 2-59,2-61 Control Panel Assemblies ………………………. 9-39
Boom Control Valves
Control Circuit ……………………………………. 8-31 Main …………………………………….. 8-137 – 8-153
Cylinder ……………………………….. 8-165 – 8-171 Manually Operated …………………………… 8-131
Hydraulic Power Circuit… …………………….. 8-65 Pedal Operated ……………………………….. 8-133
Boom and Arm Holding Option …… 8-109 – 8-115 Pilot Control Solenoid ……………… 8-155,8-157
Boom Lubrication Lines …………………… 9-93,9-95 Controller
Boom, Mounting Pins & Cylinders …….. 9-89,9-91 Electrical System ………………………… 4-25,4-29
Box – storage ………………………………………… 9-31 Motor Driver. ………………………………. 4-25,4-29
Bucket Cooler – hydraulic oil ………………………. 2-13,2-15
Control Circuit …………………………….. 8-37,8-39 Cooling Systems
Cylinder ……………………………… 8-181 – 8-183B Hydraulic Oil ………………………………. 8-15,8-17
Hydraulic Power Circuit… ……. 8-67,8-73 – 8-77 Counterweight ………………………………………. 9-19
Bucket Teeth ……………………………… 9-131,9-133 Couplings – hydraulic pump to engine ………… 8-5
Buckets …………………………………… 9-107 – 9-129 Covers – frame ………………………………….. 5-3,5-5
Crankshaft …………………………………….. 2-69,2-71
C Cushion Valve …………………………………….. 8-161
Cab Cylinder Assembly – track adjuster ………….. 5-11
Air Conditioner …………………………………… 9-85 Cylinder Block – engine …….. 2-57,2-59,2-61,2-63
Door …………………………………………………. 9-79
Bur7-1161 Issued June, 1997
1-6 9030B Excavator
ALPHABETICAL INDEX
C E
Cylinder Head – engine ……………………. 2-49,2-51 Engine and Fuel Injection Components- cont.
Cylinder Head Cover – engine ………….. 2-45,2-47 Water Pump Systems ………………….. 2-17,2-19
Cylinders – hydraulic Engine Block Heater ………………………. 2-59,2-63
Arm ………………………. 8-173 – 8-179,9-89,9-91 Engine Mounting ……………………………………… 2-3
Boom …………………….. 8-165- 8-171,9-89,9-91 Engine Oil Fill Assembly …………………. 2-65,2-67
Bucket.. ………. 8-181 – 8-183B,9-97,9-99,9-101 Engine Oil Heater …………………………… 2-41,2-43
Equipment Pump
D Assembly ……………………………… 8-117 – 8-129
Decals ……………………………………… 9-137 – 9-145 Mounting ……………………………………………… 8-5
Dome Lamp ………………………………………….. 9-69 Exhaust Manifolds ………………………….. 2-25,2-27
Door – side ……………………………………………. 9-29 Exhaust System and Muffler ……………………. 2-11
Drive Sprocket …………………………………… 5-3,5-5
F
E Fans
Electrical Circuits and Components Alternator …………………………………….. 2-25,4-3
Alternator ……………………………………………. 4-7 Cab …………………………………………………… 9-53
Battery ………………………………………………. 4-21 Engine Cooling …………………………………….. 2-3
Cold Start System ………………………………. 4-37 Fan Belt. ……………………………………….. 2-17,2-19
Control Panel – cab …………………………….. 9-39 Filler Tube – engine oil ……………………. 2-65,2-67
Harness – controller …………………….. .4-25,4-29 Filters
Harness – engine …………………….. .4-7,4-9,4-11 Air ………………………………………………… 2-7,2-9
Harness – free swing ………………………….. .4-27 Engine Oil ………………………………….. 2-37,2-39
Harness – lamp, work ……………………… .4-7,4-9 Fuel ………………………………………….. 3-17,3-19
Harness – side console ……………….. .4-25,4-29 Fuel – in line …………………………………… 3-5,3-7
Instrument Cluster. ……………………………… 4-23 Fuel – in tank ………………………………………… 3-3
Lamp – cab ………………………………………… 9-69 Hydraulic Oil ……………………….. 8-11,8-13,8-19
Travel Alarm …………………………………… 4-7,4-9 Final Drive Transmission ………………. 6-3,6-5,6-7
Electrical System – cab …………………. .4-25 – 4-31 Floor Plates and Mats …………………….. 9-55,9-57
Electrical System Clamping ……………………. .4-11 Flywheel and Housing …………………….. 2-73,2-75
Engine and Fuel Injection Components Foot Operated Control Valve …………………. 8-133
Block Heater ………………………………. 2-59,2-63 Frame- revolving ………………… 9-7,9-9,9-11,9-13
Camshaft. …………………………………… 2-53,2-55 Frame – track …………………………………….. 5-3,5-5
Crankshaft. …………………………………. 2-69,2-71 Frame – upper structure ………………….. 9-21,9-23
Cylinder Block ……………… 2-57,2-59,2-61,2-63 Free Swing Solenoid Valve ……………………. 8-159
Cylinder Head …………………………….. 2-49,2-51 Front Gear Cover …………………………… 2-21,2-23
Cylinder Head Cover ……………………. 2-45,2-47 Fuel Filter ……………………………………… 3-17,3-19
Flywheel and Housing ………………….. 2-73,2-75 Fuel Injection Nozzle ………………………. 3-27,3-29
Front Gear Cover ………………………… 2-21,2-23 Fuel Injection Pump ………………… 3-21,3-23,3-25
Fuel Filter …………………………………… 3-17,3-19 Fuel Injection System ……………………… 3-13,3-15
Fuel Injection Nozzle ……………………. 3-27,3-29 Fuel Level Sensor ……………………………………. 3-3
Fuel Injection Pump and Drive …….. 3-21 – 3-25 Fuel Lines ………………………………………… 3-5,3-7
Fuel Injection System …………………… 3-13,3-15 Fuel Shutoff Controls ……………………….. 3-9,3-11
Gasket Kits ……………………………….. 2-81 – 2-87 Fuel Tank ……………………………………………….. 3-3
Heater – engine oil. ………………………. 2-41,2-43 Fuses – electrical. …………………………… 4-15,4-19
Manifolds ……………………………………. 2-25,2-27
Oil Filter and Cooler …………………….. 2-37,2-39 G
Oil Pump and Pan ……………………….. 2-41,2-43 Gauge – liquid level ………………………………….. 3-3
Pistons/Connecting Rods ……………… 2-77,2-79 Gasket Kits
Thermostat and Housing ………………. 2-45,2-47 Cylinder Block ……………………………. 2-85,2-87
Turbocharger ……………………………… 2-33,2-35 Valve Grind ………………………………… 2-81,2-83
Turbocharger System ………………….. 2-29,2-31 Guards – turntable ………………………….. 9-15,9-17
Valve Mechanism ………………………… 2-49,2-51 Guide – track …………………………………….. 5-3,5-5
Bur7-1161 Issued June, 1997
9030B Excavator
ALPHABETICAL INDEX
1-7
H
Hand Operated Control Valve ……………….. 8-131
Harness – electrical
Air Restriction Indicator ……………………. 2-7,2-9
Cab ………………………………………… 4-25 – 4-29
Controller ………………………………….. .4-25,4-29
Free Swing Switch …………………………….. .4-27
Main Wiring ……………………………. 4-7,4-9,4-11
Side Console ……………………………… .4-25,4-29
Working Lamps ……………………………… .4-7,4-9
Head – cylinder and cover. …………….. 2-45 – 2-51
Heater – engine block ……………………… 2-59,2-63
Heater – engine oil ………………………….. 2-41,2-43
Heater and Hoses ………………………………….. 9-51
Holding Option – boom ………………. 8-109 – 8-115
Hood – engine ……………………………………….. 9-25
Horn – electric …………………………………… .4-7,4-9
Hose Supports ………………… 8-21,8-23,8-45,8-47
Hydraulic Circuits – track drive ………….. 6-15,6-17
Hydraulic Control Circuits
Arm Control Circuit… ……………………. 8-33,8-35
Boom Control Circuit …………………………… 8-31
Bucket Control Circuit ………………….. 8-37,8-39
Control System Circuit ………………. 8-49 – 8-59
Pressure and Return Circuits ………… 8-27,8-29
Swing Control Circuit …………………… 8-41,8-61
Travel Control Circuit ………………………….. 8-43
Hydraulic Oil Cooler. ………………………………… 2-9
Hydraulic Oil Pump ……………… 8-5,8-117 – 8-129
Hydraulic Power Circuits
Arm Power Circuit …………………….. 8-67 – 8-71
Boom Power Circuit ……………………………. 8-65
Bucket Power Circuit… ……….. 8-67,8-73 – 8-77
Control Power Circuit ………………… 8-49 – 8-59
Swing Power Circuit.. …………………… 8-61,8-63
Travel Drive Circuit …………………………….. 8-79
Idler Wheel …………………………………………….. 5-9
Index – numerical …………………………………… 10-1
Injection Nozzle – fuel ……………………… 3-27,3-29
Injection Pump and Drive ………… 3-21,3-23,3-25
Injection System ……………………………. 3-13,3-15
Injector Nozzle – ether ……………………………. 4-23
Instrument Cluster …………………………………. 4-23
Intake Manifolds …………………………….. 2-25,2-27
L
Lamp – dome, cab ………………………………….. 9-69
Lamp – work ………………………………………….. 4-33
Left-Hand Control Console Linkage …………. 9-41
Lift Pump, Fuel ………………………………. 3-17,3-19
Lighter – cigar. ……………………………….. .4-25,4-29
Bur7-1161
L
Liners – piston ……………………………….. 2-77,2-79
Lines – fuel ……………………………………….. 3-5,3-7
Linkage – arm …………………………….. 9-103,9-105
Load Holding Option, Boom ……….. 8-109 – 8-115
Lubrication Lines
Boom ………………………………………… 9-93,9-95
Turntable Bearing ………………………………… 9-5
M
Main Control Valve ……………………. 8-137 – 8-153
Main Wiring Harness and Connections …. 4-7,4-9
Manifolds – intake and exhaust ………… 2-25,2-27
Manually Operated Control Valve ………….. 8-131
Mats and Floor Plates …………………….. 9-57,9-63
Mirror – rear view …………………………………… 9-31
Miscellaneous Parts – cab ……………….. 9-69,9-71
Motor – swing …………………………………………. 9-3
Motor – track drive …….. 5-3,5-5,6-3,6-9,6-11,6-13
Motor – windsheild wiper ………………………… 9-75
Mounting
Air Conditioner Compressor ………………… 9-83
Alternator …………………………………… 2-45,2-4 7
Engine ……………………………………………….. 2-3
Hose Supports ……………… 8-21,8-23,8-45,8-47
Main Control Valve …………………………… 8-137
Radiator ……………………………………………… 2-5
Swing Drive Assembly ………………………. 8-185
Muffler and Exhaust System …………………… 2-11
N
Nozzle – ether injection, cold start ……………. 4-37
Nozzle – fuel injection ……………………… 3-27,3-29
Numerical Index ……………………………………. 10-1
0
Oil Cooler – engine …………………………. 2-37,2-39
Oil Filter – engine ……………………………. 2-37,2-39
Oil Filter – hydraulic …………………. 8-11,8-13,8-19
Oil Pan …………………………………………. 2-41,2-43
Oil Pump ………………………………………. 2-41,2-43
Operator’s Manual Th ether …………………….. 9-45
Operator’s Seat.. …………………………………… 9-47
Options
Arm and Boom Holding ………….. 8-109 – 8-115
Double Action Aux. Equipment… .. 8-89 – 8-105
Single Action
Aux. Equipment …… 8-81 – 8-87,8-103,8-105
p
Pan – oil ………………………………………… 2-41,2-43
Panel – control. ……………………………………… 9-39
Issued June, 1997
1-8 9030B Excavator
ALPHABETICAL INDEX
p
Pedal and Floor Mat – auxiliary hydraulic
controls …………………………………………….. 9-63
Pedal and Levers – track drive control ………. 9-59
Pedal Operated Control Valve ……………….. 8-133
Pedals – foot control. ……………………….. 9-59,9-61
Pilot Control Solenoid Valve …………. 8-155,8-157
Pistons and Connecting Rods ………….. 2-77,2-79
Pressure and Return Circuits …………… 8-27,8-29
Pulley
Air Conditioner Compressor. ………………….. 2-3
Alternator ……………………………………………. 4-7
Belt Tensioner …………………………….. 2-17,2-19
Fan and Water Pump …………………… 2-17,2-19
Pump
Engine Oil ………………………………….. 2-41,2-43
Fuel lnjection ……………………….. 3-21,3-23,3-25
Fuel Lift ……………………………………… 3-17,3-19
Hydraulic Oil. …………………… 8-5,8-117 – 8-129
Water ………………………………………… 2-17,2-19
Pump and Drive – injection ……….. 3-21,3-23,3-25
R
Radiator – engine …………………………………….. 2-3
Radiator Assembly …………………………. 2-13,2-15
Radiator Mounting …………………………………… 2-5
Radiator Overflow Reservoir …………………….. 2-5
Radio ……………………………………………. 4-25,4-29
Rear Consoles and Panels – cab ……………… 9-87
Rear View Mirror. …………………………………… 9-31
Receiver/Drier – air conditioning ………………. 9-81
Relays
Battery ……………………………………….. 4-13,4-17
Electrical System Controller …………. .4-25,4-29
Starter ……………………………………….. 4-13,4-17
Remote Control Valve Assembly ……………… 9-33
Reservoirs
Hydraulic Oil ………………………………………… 8-3
Radiator Overflow ………………………………… 2-5
Washer Fluid ……………………………………… 4-25
Return Hydraulic Circuit… ………………. 8-11 – 8-19
Right-Hand Control Console Linkage … 9-35,9-37
Roller – track …………………………………………. 5-17
Rollar – track carrier ………………………… 5-13,5-15
Roof Panel Assembly …………………………….. 9-77
s
Seat …………………………………………………….. 9-47
Seat Belt ………………………………………………. 9-45
Seat Slide Rails and Platform ………………….. 9-49
Senders
Fuel Level …………………………………………… 3-3
Bur7-1161
s
Senders – cont.
Transmission Temperature …………………. .4-11
Water Coolant Temperature – engine ……. .4-11
Sensor
Fuel Level ……………………………………………. 3-3
Low Electrolyte ………………………………….. .4-21
Temperature ………………………………….. 4-7,4-9
Separator – water ………………………………. 3-5,3-7
Shoe – track …………………………………………….. 5-7
Shroud – radiator ……………………………. 2-13,2-15
Single Action Auxiliary
Equipment Option ……. 8-81 – 8-87,8-103,8-105
Solenoid Valves
Free Swing ………………………………………. 8-159
Fuel Shutoff ……………………………………….. 3-23
Pilot Control. …………………………… 8-155,8-157
Speaker – radio ……………………………… 4-25,4-29
Spring Assembly – cable return ………………… 3-11
Sprocket – track drive …………………………. 5-3,5-5
Storage Box ………………………………………….. 9-31
Supply Hydraulic Circuit… …………………… 8-7,8-9
Swing System
Brake Release Valve …………………………. 8-163
Control Circuit… ………………………….. 8-41,8-61
Drive Assembly ………………………………… 8-185
Hydraulic Power Circuit.. ……………… 8-61,8-63
Mechanism …………………………….. 8-187,8-189
Switches
Air Cleaner Restriction ……………………. 2-7,2-9
Cold Start ………………………………….. 4-25,4-31
Free Swing Control. ……………………………. .4-25
Ignition ………………………………………. 4-25,4-29
Pressure ……………………………………….. 4-7,4-9
Temperature ………………………………….. 4-7,4-9
Travel Speed ……………………………… 4-25,4-29
Swivel …………………………………………………. 8-107
T
Tank – fuel ………………………………………………. 3-3
Tank – oil, hydraulic …………………………………. 8-3
Teeth – bucket.. ………………………….. 9-131,9-133
Thermostat and Housing …………………. 2-45,2-47
Throttle and Fuel Shutoff Controls ……… 3-9,3-11
Throttle Motor. …………………………………. 3-9,3-11
Tools ………………………………………………….. 9-135
Track Adjuster. ………………………………………. 5-11
Track Carrier Roller. ……………………….. 5-13,5-15
Track Chain …………………………………………….. 5-7
Track Drive Controls ………………………. 9-59,9-61
Track Drive Hydraulic Circuit
Swivel to Track Drive Motors ………… 6-15,6-17
Issued June, 1997
T
Track Drive Motor
9030B Excavator
ALPHABETICAL INDEX
Base Plate Assembly and Valves ….. 6-11,6-13
Shaft, Cylinder Block and Pistons …………… 6-9
Track Frame ……………………………………… 5-3,5-5
Track Roller ………………………………………….. 5-17
Track Shoes …………………………………………… 5-7
Transmission – final drive ………………. 6-3,6-5,6-7
Travel Alarm …………………………………….. .4-7,4-9
Travel Control Circuit ……………………………… 8-43
Travel Hydraulic Power Circuit ………………… 8-79
Turbocharger …………………………………. 2-33,2-35
Turbocharger Assembly – engine ……… 2-29,2-31
Turntable …………………………… 9-7,9-9,9-11,9-13
Turntable Bearing ……………………………………. 9-3
Turntable Guards ……………………………. 9-15,9-17
Turntable Lubrication Lines ………………………. 9-5
u
Upper Structure
Frames, Covers and Insulation ……… 9-21,9-23
Hoods, Covers and Insulation ……….. 9-25,9-27
Rear View Mirror ………………………………… 9-31
Side Doors ………………………………………… 9-29
Storage Box ………………………………………. 9-31
V
Valve Assembly
Remote Control ……………. 9-33,9-59,9-61,9-63
Valve Mechanism …………………………… 2-49,2-51
Valves
Cushion Valve ………………………………….. 8-161
Free Swing Solenoid Valve ………………… 8-159
Load Hold ……………………………….. 8-171,8-179
Main Control Valve ………………… 8-137 – 8-153
Manually Operated Control Valve ……….. 8-131
Pedal Operated Control Valve ……………. 8-133
Pilot Control Solenoid Valve ………………. 8-155
Shuttle ………………………………………………. 8-25
Swing Brake Release Valve ……………….. 8-163
Water Shut-Off …………………………………… 9-81
Vandal Guards – cab ………………………………. 9-65
w
Water Pump and Pulleys …………………. 2-17,2-19
Windows and Seals – cab …. 9-67,9-73,9-75,9-77
Windshield Wiper/Washer ………………. .4-35,9-87
Work Lamps and Wiring …………………………. 4-33

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• This is the SAME exact manual used by your dealers to fix your vehicle.
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