Case 9040 Excavator Parts Catalog Manual 8-9091 – PDF DOWNLOAD

Description

Case 9040 Excavator Parts Catalog Manual 8-9091 – PDF DOWNLOAD

DESCRIPTION:

Case 9040 Excavator Parts Catalog Manual 8-9091 – PDF DOWNLOAD

GENERAL INFORMATION :
Indexes :
Section 1 of this catalog contains a SN and PIN. location guide, alphabetical index, pictorial index of the sections included, and pictorial index(es) for quick location of hases and tubes (and other system components in some catalogs) An alphabetical index siso appears at the beginning of each section Section 10 is the Numerical lndex which lists ali part numbers in alpha/numeric arder with their page location and reference number.
lllustration and Text :
The arrangement of this parts catalog is for easy identification of parts Ali parts are iliustrated in “exploded views” in proper relation to each other. Reference numbers used in the iliustrations reter to those on the text pages. The text pages list reference number, part number, part description ahd the quantity required.

TABLE OF CONTENTS:

Case 9040 Excavator Parts Catalog Manual 8-9091 – PDF DOWNLOAD

GENERAL 1
ENGINE 2
FUEL 3
ELECTRICAL 4
TRACK/STEERING 5
POWER TRAIN 6
HYDRAULICS 8
CHASSIS AND MOUNTED EQUIPMENT 9
NUMERICAL INDEX 10

A C
Adjuster – track ……………………………………….. 5-9 Cold Start System …………………………………. 4-31
Air Cleaner Connecting Rod – engine ……………………….. 2-43
Assembly ……………………………………………. 2-7 Console and Covers
Mounting …………………………………………….. 2-7 Left-Hand …………………………………. 9-29 – 9-35
Alarm – backup ……………………………………… 4-11 Right-Hand ………………………………… 9-25,9-27
Alternator ……………………………………………….. 4-3 Controller Box – electrical
Alternator Mounting ……………………………….. 2-29 System …………………………………………….. 4-19
Arm – bucket or mounted tool ………… 9-57,9-59B Controls
Foot Pedal – track drive ………………………. 6-11
B Hand Lever – track drive ……………………… 6-11
Battery, Cables and Mounting ……….. 4-11 – 4-15 Remote Control Levers and Controllers … 8-29
Bearing – turntable …………………………………… 9-3 Shutdown Solenoid – engine …………………. 3-7
Bearings – engine Throttle – engine ………………………………….. 3-7
Camshaft …………………………………………… 2-33 Track Drive ……………………………………….. 6-11
Rod – connecting ………………………………… 2-43 Coolant Recovery System ………………… 2-5,2-5B
Belt Cooler
Alternator Drive ……………………………………. 4-3 Engine Oil …………………………………………. 2-23
Fan Drive ………………………………………….. 2-13 Hydraulic Oil ……………………………………… 2-11
Seat. …………………………………………………. 9-37 Cooling System – hydraulic oil. ………………… 8-13
Boom ……………………………………….. 9-55 – 9-55B Covers
Boom Lubrication System ……………………….. 9-55 Engine …………………………………….. 9-13 – 9-23
Box – controller, electrical Instrument Panel ……………………………….. 4-17
system ………………………………………………. 4-19 Side Panels ……………………………… 9-17 – 9-23
Brake Upper Structure ………………………… 9-13 – 9-23
Swing Motor ………………………………………. 8-71 Counterweight ………………………………………. 9-11
Track Drive ………………………………………….. 6-7 Coupler – bucket… ………………………….. 9-57 ,9-59
Buckets ………………………………………. 9-63 – 9-73 Coupling – hydraulic pump ……………………….. 8-5
Crankshaft – engine ………………………. 2-39,2-39B
C Cylinder – track adjuster …………………………… 5-9
Cab Cylinder Assembly – hydraulic
Door and Door Seal Arm …………………………………………. 8-93,8-93B
Overhead ………………………………… 9-49,9-51 Boom ……………………………………………….. 8-91
Side Entrance – cab door ………………….. 9-53 Bucket ………………………………………. 8-95,8-97
Fan …………………………………………………… 9-41 Cylinder Block – engine …………………… 2-35,2-37
Floor …………………………………………………. 9-43 Cylinder Head – engine …………………. 2-31,2-31 B
Glass ………………………………………. 9-47 – 9-51 Cylinder Head Cover – engine …………………. 2-27
Guards – vandal …………………………………. 9-45
Heater ………………………………………………. 9-39 D
Mounting …………………………………………… 9-43 Decals ………………………………………… 9-79 – 9-87
Windshield Defroster Fan ……………………………………….. 9-41
Washer ………………………………………….. 4-29 Dipstick – engine oil ……………………………….. 2-37
Wiper …………………………………………….. 4-27 Dipstick – oil lube, swing motor ……………….. 8-73
Cables – battery …………………………………….. 4-11 Dome Lamp …………………………………………. 4-23
Camshaft – engine …………………………………. 2-33 Drive Sprocket ……………………………………….. 5-3
Carrier – track drive ………………………………….. 6-5
Carrier Roller – track ………………………………. 5-11 E
Catwalk ……………………………………………….. 9-7B Electrical Circuit – main …………………… 4-11,4-13
Chain – track …………………………………………… 5-5 Electrical Harnesses
Cleaner – air Antenna ……………………………………………. 4-23
Assembly …………………………………………. 2-7 Cab Fan ……………………………………………. 9-41
Mounting ………………………………………….. 2-7 Dome Lamp ………………………………………. 4-23
Cluster – instrument ……………………………….. 4-17 Horn …………………………………………………. 4-13
Electrical Harnesses – cont. Floor Mat and Floor Plate ……………………….. 9-41
Instrument Cluster. ……………………………… 4-23 Flywheel – engine …………………………………… 2-41
Left-Hand Console ……………………… .4-21,4-23 Frames
Main Electrical. …………………………… .4-11,4-13 Track ………………………………………………….. 5-3
Right-Hand Console ……………………………. 4-19 Upper Structure ………………………… 9-13 – 9-23
Speaker …………………………………………….. 4-23 Front Gear Cover – engine ………………………. 2-15
Windshield Wiper ……………………………….. 4-27 Fuel
Work Lamp ………………………………………… 4-13 Filter ……………………………………… 3-3,3-5,3-11
Engine and Fuel Injection Components Fuel Transfer Pump …………………………….. 3-11
Camshaft …………………………………………… 2-33 Gauge …………………………………………………. 3-3
Connecting Rods ……………………………….. 2-43 Injection Nozzle ………………………………….. 3-15
Crankshaft ……………………………….. 2-39,2-398 Injection Pump and Drive …………………….. 3-13
Cylinder Block …………………………….. 2-35,2-37 Injection System …………………………………… 3-9
Cylinder Head ………………………….. 2-31,2-31 B Injection Tubes …………………………………….. 3-9
Cylinder Head Cover …………………………… 2-27 Lines – fuel tank to engine ……………………… 3-5
Flywheel and Housing …………………………. 2-41 Shutdown Solenoid – engine ………………….. 3-7
Front Gear Cover ……………………………….. 2-15 Tank …………………………………………………… 3-3
Fuel Filter ………………………………………….. 3-11
Fuel Injection Nozzle …………………………… 3-15 G
Fuel Injection Pump and Drive ……. 3-13,3-138 Gasket Kits – engine ……………………………….. 2-45
Fuel Injection System ……………………………. 3-9 Gauges
Gasket Kits ………………………………………… 2-45 Fuel Level ……………………………………………. 3-3
Manifolds – intake and exhaust …………….. 2-17 Instrument Cluster ……………………………… .4-17
Muffler and Exhaust System ………………….. 2-9 Oil Level – hydraulic ………………………………. 8-3
Oil Cooler ………………………………………….. 2-23 Gearbox – swing …………………………………….. 8-73
Oil Filter …………………………………………….. 2-23 Guards – turntable ……………………………………. 9-9
Oil Pan ……………………………………………… 2-25 Guides – track ………………………………………….. 5-3
Oil Pump …………………………………………… 2-25
Pistons and Sleeves (Liners) ……………….. 2-43 H
Thermostat Housing ……………………………. 2-29 Hand Lever Controls ………………………. 6-11,8-29
Turbocharger Assembly ………………………. 2-21 Harnesses – electrical
Turbocharger System …………………………. 2-19 Antenna …………………………………………….. 4-23
Valve Mechanism ……………………… 2-31,2-31 B Cab Fan …………………………………………….. 9-41
Water Pump ………………………………………. 2-13 Dome Lamp ……………………………………….. 4-23
Engine Mounting ……………………………… 2-3,2-38 Horn ………………………………………………….. 4-13
Equipment Pump – hydraulic ………….. 8-15 – 8-25 Instrument Cluster ……………………………… .4-23
Exhaust System and Muffler ……………………… 2-9 Left-Hand Console ……………………… 4-21,4-23
Main Electrical …………………………………… .4-11
F Right-Hand Console …………………………… .4-19
Fan Speaker …………………………………………….. 4-23
Alternator ……………………………………………. 4-3 Windshield Wiper ………………………………. .4-27
Engine cooling …………………………………….. 2-3 Work Lamp ………………………………………… 4-13
Fan Belt ……………………………………………….. 2-13 Heater
Filter Cab ……………………………………………………… 9-39
Air – engine ………………………………………….. 2-7 Engine Block ……………………………………… 2-37
Engine Coolant ………………………………….. 2-29 Oil Pan ………………………………………………. 2-25
Engine Oil …………………………………………. 2-23 Hood ……………………………………………………. 9-15
Fuel ……………………………………….. 3-3,3-5,3-11 Horn …………………………………………………….. 4-13
Pilot Circuit – in-line …………………………….. 8-49 Hose – radiator ………………………………………… 2-3
Reservoir Return In-tank ……………………….. 8-3 Hydraulic Circuits – basic
Return Line – hydraulic oil ……………………. 8-11 Arm Cylinder ………………………………. 8-87,8-89
Final Drive Transmission …………………… 6-3 – 6-9 Boom Cylinder ……………………………. 8-83,8-89
Bur 8-9091 Issued December, 1995 Printed in U.S.A.
9040 Excavator
Hydraulic Circuits – basic – cont. Mounting
Bucket Cylinder …………………………… 8-87,8-89 Air Cleaner …………………………………………. 2-7
Cooling System ………………………………….. 8-13 Alternator ………………………………………….. 2-29
Pump to Valves ……………………………………. 8-9 Battery ……………………………………………… 4-15
Reservoir to Pump ……………………………….. 8-7 Cab ………………………………………………….. 9-43
Return Lines to Filter and Reservoir ……… 8-11 Control Valve ………………………………………. 8-9
Swing Motor ………………………………………. 8-65 Engine ………………………………………… 2-3,2-3B
Track Drive …………………………………. 6-13,6-15 Pump – hydraulic equipment… ……………….. 8-5
Hydraulic Circuits – pilot lines Radiator …………………………………….. 2-3 – 2-5B
Cushion Valves and Manifolds ………. 8-49,8-51 Starter. ……………………………………………… 2-41
Dual Track Drive Foot Controls Swing Motor ……………………………………… 8-69
to Travel Shuttle Valve …………………….. 8-35 Track Drive …………………………………………. 6-3
Foot Controllers to Travel Work Lamps …………………………………………. 4-25
Shuttle Valve ………………………………….. 8-33 Motor – swing ………………………………. 8-69 – 8-73
Hand Controllers to Control Valve ………… 8-27 Motor – track drive ……………………………… 6-7,6-9
Pilot Lines At Control Valves …………. 8-37,8-39 Muffler and Exhaust System …………………….. 2-9
Pilot Lines At Solenoids an
Accumulator ……………………………. 8-41,8-43 N
Pump to Pilot Line Filter. ……………………… 8-47 Nozzle – fuel injection …………………………….. 3-15
Pump to Valves ………………………………….. 8-31
Swing Motor, Control Shutoff 0
Solenoid and Reservoir ……………………. 8-45 Oil Cooler
Engine ……………………………………………… 2-23
Hydraulic – transmission oil …………………. 2-11
Idler Wheel – track drive ……………………………. 5-7 Oil Cooling System – hydraulic ………………… 8-13
Injection Nozzle – fuel …………………………….. 3-15 Oil Filters (see filters)
Injection Pump – fuel. ……………………. 3-13,3-13B Oil Pump and Pan – engine …………………….. 2-25
Injection Pump Drive – fuel ……………. 3-13,3-13B
Injection System ……………………………………… 3-9 p
Instrument Cluster ………………………………… .4-17 Pan – oil. ………………………………………………. 2-25
Insulation – cab ……………………………. 9-43 – 9-51 Panel – instrument and switches ………. 4-17,4-19
Pistons – engine ……………………………………. 2-43
L Platforms – turntable ………………………………… 9-7
Lamps Pulley
Dome ……………………………………………….. 4-23 Alternator …………………………………….. 2-29,4-3
Engine Compartment …………………………. .4-25 Crankshaft ………………………………………… 2-39
Instrument Cluster ………………………………. 4-17 Water Pump ……………………………………… 2-13
Work …………………………………………………. 4-25 Pump
Lever – remote control ……………………………. 8-29 Drive Gearing …………………………….. 8-15,8-17
Lever – track drive control ……………………….. 6-11 Equipment ……………………………….. 8-15 – 8-25
Lines – fuel tank to engine ………………………… 3-5 Fuel Injection …………………………………….. 3-13
Lines – long reach ……………………………….. 8-89B Fuel Transfer …………………………………….. 3-11
Links – bucket ………………………………… 9-57,9-59 Oil – engine ……………………………………….. 2-25
Lubrication System Pilot Gear Pump ………………………………… 8-19
Boom ………………………………………………… 9-55 Regulator – front ………………………………… 8-21
Turntable Bearing ………………………………… 9-5 Regulator – rear …………………………………. 8-23
Regulator Housing and Pistons ……………. 8-25
M Water Pump – engine …………………………. 2-13
Manifolds – intake and exhaust.. ………………. 2-17
Mat – floor …………………………………………….. 9-43 R
Mirror – rear view …………………………………… 9-47 Radiator ……………………………………… 2-11,2-11 B
Radiator Mounting ………………………….. 2-3 – 2-5B
Bur 8-9091 Issued December, 1995 Printed in U.S.A.
1-8 9040 Excavator
ALPHABETICAL INDEX
R T
Radio …………………………………………………… 4-19 Track
Recovery System – coolant… …………………….. 2-5 Adjuster ………………………………………………. 5-9
Reduction Gear …………………………………….. 8-73 Adjustment Cylinder ……………………………… 5-9
Remote Control Levers …………………………… 8-29 Carrier Roller ……………………………………… 5-11
Reservoir – hydraulic oil ……………………………. 8-3 Chain ………………………………………………….. 5-5
Roller – track …………………………………………. 5-13 Controls – track drive …………………………… 6-11
Roller – track carrier ……………………………….. 5-11 Drive Motor. …………………………………… 6-7,6-9
Roller – take up ……………………………………….. 5-7 Drive Sprocket. …………………………………….. 5-3
Guides ………………………………………………… 5-3
s Idler Wheel ………………………………………….. 5-7
Seat and Seat Belts ……………………………….. 9-37 Rollers ………………………………………………. 5-13
Senders Shoes …………………………………………………. 5-5
Fuel Level …………………………………………. 4-13 Track Guard ………………………………………. 5-15
Temperature ……………………………………… 4-13 Traction Motor Line ………………………….. 6-15B
Water Temperature – engine ………………….. 2-3 Transmission – final drive ………………….. 6-3 – 6-9
Sensors Turbocharger Assembly ………………………….. 2-21
Fuel Level …………………………………………… 3-3 Turbocharger System …………………………….. 2-19
Low Electrolyte …………………………………… 4-15 Turntable
Shoe – track ……………………………………. 5-5,5-5B Bearing ……………………………………………….. 9-3
Shutdown Solenoid – fuel. …………………………. 3-7 Guards ………………………………………………… 9-9
Speaker – radio ……………………………………… 4-23 Lubrication Line ……………………………………. 9-5
Sprocket – track drive ……………………………….. 6-3 Platform ………………………………………. 9-7,9-7B
Starter Assembly …………………………….. .4-5 – 4-9
Starter Mounting ……………………………………. 2-41 u
Starting Kit – cold weather ………………………. 4-31 Upper Structure
Strainer – hydraulic oil. ……………………………… 8-3 Covers- top and front… ……………………….. 9-13
Swing Brake …………………………………………. 8-71 Frame …………………………………….. 9-21- 9-23B
Swing Gearbox ……………………………………… 8-73 Hood …………………………………………………. 9-15
Switches Insulation Pads …………………………… 9-15,9-21
Air Restriction Indicator …………………………. 2-7 Side Covers and Panels ………………. 9-17,9-19
Cold Start – engine ……………………………… 4-19
Coolant Temperature ………………………….. 2-31 V
Fan – cab …………………………………………… 9-41 Valve Mechanism – engine …………….. 2-31,2-31 B
Free Swing ………………………………………… 4-19 Valve
Heater ……………………………………….. 4-19,9-39 Boom Holding …………………………………….. 8-85
Key – engine starting …………………………… 4-19 Control Shutoff Solenoid ……………………… 8-53
Limit ………………………………………….. 4-21,4-23 Cushion Valve Assembly ……………………… 8-57
Oil Pressure ………………………….. 2-3,2-37,4-13 Hydraulic Equipment Control. ……. 8-75 – 8-81 D
Temperature Circuit Breaking ……………… .4-31 Remote Control – foot operated
Windshield Washer …………………….. .4-11,4-19 track drive ………………………………………. 8-61
Wiper. ………………………………………… 4-11 ,4-19 Remote Control – hand operated
Work Lamp …………………………………. 4-19,4-25 controllers ………………………………………. 8-59
Swivel – hydraulic …………………………………… 6-17 Solenoid Control – swing motor circuit.. ….. 8-67
Solenoid Valve …………………………………… 8-55
T Travel Shuttle …………………………………….. 8-63
Tank
Fuel ……………………………………………………. 3-3 w
Hydraulic Oil. ……………………………………….. 8-3 Water Pump – engine ……………………………… 2-13
Teeth – bucket… …………….. 9-65,9-67,9-71 – 9-77 Windshield
Thermostat Housing ………………………………. 2-29 Glass ………………………………………. 9-47 – 9-51
Throttle Control – engine …………………… 3-7,3-7B Washer ……………………………………………… 4-29
Tools ……………………………………………………. 9-89 Wiper ………………………………………………… 4-27

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