Case 9040B Excavator Parts Catalog Manual 7-1171 – PDF DOWNLOAD

Description

Case 9040B Excavator Parts Catalog Manual 7-1171 – PDF DOWNLOAD

DESCRIPTION:

Case 9040B Excavator Parts Catalog Manual 7-1171 – PDF DOWNLOAD

GENERAL INFORMATION :

TABLE OF CONTENTS:

Case 9040B Excavator Parts Catalog Manual 7-1171 – PDF DOWNLOAD

A B
Adapting Parts – engine ………………………. 2-3,2-5 Bucket
Adjuster – track ………………………………. 5-13,5-15 Control Lines ……………………………… 8-37,8-39
Air Cleaner System ………………………………… 2-11 Cylinder ……………………………… 8-181 – 8-183B
Air Conditioner ………………………………………. 9-87 Cylinder Lines ……………………. 8-67,8-73 – 8-77
Air Conditioner Assembly Bucket Teeth ……………………………… 9-129,9-131
and Mounting ……… 9-87B,9-87D,9-87F,9-87H Buckets ………………………………….. 9-109 – 9-127
Air Conditioner Compressor Mounting ……… 9-85 Bypass Oil Filter and Lines …………………….. 8-19
Air Conditioning with Heater and Hoses ……. 9-83
Air Intake Parts ……………………………………… 2-11
Air Restriction Indicator ………………………….. 2-11
Alarm – travel ………………………………… .4-11 ,4-13
Alternator Assembly ………………………………… 4-3 C
Alternator Mounting ………………………… 2-53,2-55 Cab
Antenna – radio ……………………………… .4-33,9-71 Door …………………………………………………. 9-81
Arm Electrical System ……………………………….. 4-31
Control Lines ………………………………. 8-33,8-35 Fan ………………………………………………….. 9-55
Cylinder ……………………………….. 8-173 – 8-177 Floor Mounting and Mats ……………… 9-57,9-59
Cylinder Lines ………………………….. 8-67 – 8-71 Front Window Assembly ………………. 9-75,9-77
Holding Cylinder. …………………. 8-173 – 8-175B Lower Front Window ………………………….. 9-79
Arm and Boom Miscellaneous Parts ……………………. 9-71,9-73
Holding Option ……………………… 8-109 – 8-115 Rear Console and Panels …………………… 9-89
Arm Components …………………. 8-113,8-115 Roof Panel Assembly …………………………. 9-79
Boom Components ………………………… 8-111 Vandal Guards ………………………………….. 9-67
Signal and Return Lines …………………. 8-109 Windows and Seals ……………………………. 9-69
Arm and Bucket Supply Lines ……….. 8-67 – 8-77 Cables
Arms and Cylinders Battery ………………………………………. 4-19,4-23
3.09 M (1 Oft. 2 inch) Arm …………………….. 9-99 Ground – engine …………………………. 4-19,4-23
3.5 M (11 ft. 5 inch) Arm ……………………. 9-101 Camshaft.. …………………………………….. 2-65,2-67
7.9 M (25 ft. 11 inch) Arm ………………….. 9-103 Carrier Roller – track ……………………….. 5-17,5-19
Arm Linkage ………………………………. 9-105,9-107 Chain – track ……………………………………… 5-7,5-9
Ashtray ………………………………………………… 9-71 Circuits – basic Hydraulic ………………… 8-7 – 8-19
Auxiliary Equipment Options Cluster – instrument… …………………………….. 4-29
Double Action ………………………… 8-89 – 8-105 Cold Start System – ether. ………………………. 4-43
Single Action …………. 8-81 – 8-87,8-103,8-105 Components
Auxiliary Hydraulic Controls Cooling System ………………………….. 8-15,8-17
Pedals and Floor Mats ………………………… 9-65 Filters …………………………………. 8-11,8-13,8-19
Hydraulic Pump ……………….. 8-5,8-117 – 8-129
B Reservoir ……………………………………………. 8-3
Battery Cables ………………………………. .4-19,4-23 Swing Drive Assembly ………………………. 8-185
Battery Relay ………………….. 4-19,4-21,4-23,4-25 Swing Mechanism …………………… 8-187,8-189
Batteries and Mounting …………………………… 4-27 Swivel …………………………………………….. 8-107
Belt – fan ……………………………………….. 2-19,2-21 Connecting Rods …………………………… 2-89,2-91
Belt – seat …………………………………………….. 9-4 7 Control Mounting and Hose Supports .. 8-21,8-23
Block Heater ………………………………….. 2-71,2-75 Control Console Assembly …………….. 9-37 – 9-43
Block – cylinder ……………….. 2-69,2-71,2-73,2-75 Control Lines
Boom Arm …………………………………………… 8-33,8-35
Control Lines ……………………………………… 8-31 Boom ………………………………………………. 8-31
Cylinder Lines ……………………………………. 8-65 Bucket ………………………………………. 8-37,8-39
Cylinder ……………………………….. 8-165 – 8-171 Swing ………………………………………… 8-41,8-61
Holding Option ……………………… 8-109 – 8-115 Travel ……………………………………….. 8-43,8-45
Boom, Mounting Pins and Cylinders …. 9-91,9-93 Console Box Control Panel Assemblies …… 9-45
Boom Lubrication Lines …………………… 9-95,9-97
C
Control Valves
Main …………………………………….. 8-137 – 8-153
Manually Operated ……………………………. 8-131
Pedal operated ………………………… 8-133,8-135
Pilot Control Solenoid ……………… 8-155,8-157
Controller – electrical system …………… .4-31,4-35
Controller – motor driver. …………………. .4-31,4-35
Coolant Overflow Reservoir. ………………… 2-7,2-9
Cooler – engine oil ………………………….. 2-41,2-43
Cooling System
Supply and Return Lines ………………. 8-15,8-17
Covers – frame …………………………………… 5-3,5-5
Counterweight ……………………………….. 9-17,9-19
Coupling – hydraulic pump to engine ………….. 8-5
Crankshaft ……………………… 2-77,2-79,2-81,2-83
Cushion Valve …………………………………….. 8-161
Cylinder Block …………………. 2-69,2-71,2-73,2-75
Cylinder Head
and Valve Mechanism …… 2-57,2-59,2-61,2-63
Cylinder Head Cover ………………………. 2-49,2-51
Cylinders – hydraulic
Arm ……………………………………… 8-173 – 8-177
Boom ……………………………………. 8-165 – 8-169
Bucket.. ……………………………… 8-181 – 8-183B
D
Decals ……………………………………… 9-135 – 9-143
Dipstick …………………………………………. 2-71,2-75
Dome Lamp ………………………………………….. 9-71
Door- cab …………………………………………….. 9-81
Double Action Auxiliary Equipment Option
Cylinder and Relief Circuits …. 8-91,8-95 – 8-99
Filter & Selector Valve Circuits .8-93,8-97,8-99
Pilot Control Lines ……………………….. 8-89,8-95
E
Engine and Fuel Injection Components
Block Heater ………………………………. 2-71,2-75
Camshaft. …………………………………… 2-65,2-67
Crankshaft… ………………… 2-77,2-79,2-81,2-83
Cylinder Block ……………… 2-69,2-71,2-73,2-75
Cylinder Head Cover. …………………… 2-49,2-51
Flywheel and Housing ………………….. 2-85,2-87
Fuel Filter …………………………………… 3-19,3-21
Fuel Injection Nozzle …………….. 3-27,3-29,3-31
Fuel Injection Pump and Drive ………. 3-23,3-25
Fuel Injection System …………………… 3-13,3-15
Gasket Kits ………………….. 2-93,2-95,2-97,2-99
Heater – engine oil. ………………………. 2-45,2-47
Manifolds – intake and exhaust ……… 2-27,2-29
Oil Filter and Cooler …………………….. 2-41,2-43
Oil Pump and Pan ……………………….. 2-45,2-47
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E
Engine and Fuel Injection Components (Cont.)
Pistons/Connecting Rods …………….. 2-89,2-91
Thermostat and Housing ……………… 2-53,2-55
Turbocharger. ………………. 2-31,2-33,2-35,2-37
Valve Mechanism …………. 2-57,2-59,2-61,2-63
Water Pump Systems ………………….. 2-19,2-21
Engine Ground Cable …………………….. 4-19,4-23
Engine Mounting ……………………………….. 2-3,2-5
Engine Oil Heater. ………………………….. 2-45,2-47
Equipment Pump ………………… 8-5,8-117 – 8-129
Exhaust and Intake Manifolds ………….. 2-27,2-29
Exhaust System and Muffler ……………. 2-13,2-15
F
Fans
Alternator …………………………………………….. 4-3
Cab …………………………………………………… 9-55
Engine Cooling ………………………………. 2-3,2-5
Fan Belt. ……………………………………….. 2-19,2-21
Filters
Engine Oil ………………………………….. 2-41,2-43
Fuel, in line ……………………………………. 3-5,3-7
Fuel, in tank …………………………………………. 3-3
Hydraulic Oil ……………………….. 8-11,8-13,8-19
Water ………………………………………… 2-53,2-55
Final Drive Transmission and
Track Drive Motor …………………………………. 6-3
Floor Mounting and Mats ………………… 9-57,9-59
Flywheel and Housing …………………….. 2-85,2-87
Frame
Covers ………………………………………….. 5-3,5-5
Track ……………………………………………. 5-3,5-5
Free Swing Circuit… ……………………………….. 8-61
Free Swing Solenoid Valve ……………………. 8-159
Front Gear Cover …………………………… 2-23,2-25
Front Window Assembly – cab …………. 9-75,9-77
Front Window Assembly, Lower – cab ………. 9-79
Fuel Filter ……………………………………… 3-19,3-21
Fuel Injection Nozzle ……………….. 3-27,3-29,3-31
Fuel Injection Pump ……………………….. 3-23,3-25
Fuel Injection System ……………………… 3-13,3-15
Fuel Lines ………………………………………… 3-5,3-7
Fuel Level Sender ……………………………………. 3-3
Fuel Tank ……………………………………………….. 3-3
Fuse Box ………………………………………. 4-31,4-35
Fuses – electrical. …………………………… 4-21,4-25
G
Gasket Kits – engine …………. 2-93,2-95,2-97,2-99
Guide – track …………………………………………… 5-3
Hand Operated Control Valve ……………….. 8-131 Lift and Transfer Pump – fuel …………… 3-19,3-21
Harness – electrical Lighter – cigar ………………………………… 4-31,4-35
Controller ………………………………….. .4-31,4-35 Lines – fuel ……………………………………….. 3-5,3-7
Controller to Controller ………………… .4-31,4-35 Linkage – arms …………………………… 9-105,9-107
Free Swing Switch ……………………………… 4-33 Load Holding Option – boom ………. 8-109 – 8-115
Main Wiring ……………………………….. .4-11,4-13
Wiring – left-hand ………………………… .4-31,4-35 M
Wiring – right-hand ……………………… .4-31,4-35 Main Control Valve ……………………. 8-137 – 8-153
Wiring – wiper motor ……………………………. 4-41 Main Electrical System Clamping …….. 4-15,4-17
Wiring – work lamp ……………………… .4-11,4-13 Main Wiring Harness ………………………. 4-11,4-13
Heater – engine block ……………………… 2-71,2-75 Manifold – intake and exhaust ………….. 2-27,2-29
Heater – engine oil ………………………….. 2-45,2-47 Manual Control Valve
Heater and Hoses ………………………………….. 9-53 Pressure and Return Lines …………… 8-27,8-29
Holding Option – boom ………………. 8-109 – 8-115 Manually Operated Control Valve ………….. 8-131
Horns ……………………………………………. 4-11,4-13 Mats – floor …………………………………… 9-57,9-59
Hose Supports ………………… 8-21,8-23,8-45,8-47 Mirror – rear view …………………………………… 9-33
Hydraulic Control Circuits Miscellaneous Parts – cab ……………….. 9-71,9-73
Arm Control Circuit… ……………………. 8-33,8-35 Motor – track drive …………………… 6-3,6-13 – 6-23
Boom Control Circuit …………………………… 8-31 Motor – wiper …………………………………. 4-41,9-77
Bucket Control Circuit ………………….. 8-37,8-39 Mounting
Control System Circuit ………………. 8-49 – 8-59 Battery ……………………………………………… 4-27
Pressure and Return Circuits ………… 8-27,8-29 Engine ………………………………………….. 2-3,2-5
Swing Control Circuit …………… 8-41,8-61,8-63 Instrument Cluster ……………………………… 4-29
Travel Control Circuit …………………… 8-43,8-45 Radiator ………………………………………… 2-7,2-9
Hydraulic Control Valve Mounting ………….. 8-137 Hose Supports ……………… 8-21,8-23,8-45,8-47
Hydraulic Oil Cooler. ………………………………. 2-17 Main Control Valve …………………………… 8-137
Hydraulic Oil Pumps ……………. 8-5,8-117 – 8-129 Remote Control Valve Assembly ………….. 9-35
Hydraulic Power Circuits Swing Drive Assembly ………………………. 8-185
Arm ………………………………………… 8-67 – 8-71 Muffler – engine exhaust …………………. 2-13,2-15
Boom ………………………………………………… 8-31
Bucket ……………………………… 8-67,8-73 – 8-77
Control ……………………………………. 8-49 – 8-59
Swing ………………………………… 8-41,8-61,8-63 N
Travel ……………………………………………….. 8-79 Nozzle – ether injection, cold start ……………. 4-43
Hydraulic Pump and Coupling. 8-5,8-117 – 8-129 Nozzle – fuel injection ………………. 3-27,3-29,3-31
Hydraulic Reservoir …………………………………. 8-3 Numerical Index ……………………………………. 10-1
Hydraulic Swivel ………………………………….. 8-107
Idler Wheel …………………………………………… 5-11 0
Index – numerical …………………………………… 10-1 Oil Cooler – engine …………………………. 2-41,2-43
Injection Pump and Drive ………………… 3-23,3-25 Oil Filler Cap …………………………………. 2-49,2-51
Injection System ……………………………. 3-13,3-15 Oil Filter – engine ……………………………. 2-41,2-43
Injector Nozzle – ether …………………………… .4-43 Oil Filter – hydraulic …………………. 8-11,8-13,8-19
Injector Nozzle – fuel ……………….. 3-27,3-29,3-31 Oil Pan …………………………………………. 2-45,2-47
Instrument Cluster ………………………………… .4-29 Oil Pump ………………………………………. 2-45,2-47
Intake/Exhaust Manifolds ………………… 2-27,2-29 Operator’s Manual Tether ………………………. 9-47
Options
L Arm and Boom Holding ………….. 8-109 – 8-115
Lamps Auxiliary Equipment
Dome ……………………………………………….. 9-71 Double Action ……………………… 8-89 – 8-105
Work …………………………………………………. 4-39 Single Action ……….. 8-81 – 8-87,8-103,8-105
p
Pan – oil ………………………………………… 2-45,2-47
Pedal and Floor Mat
Auxiliary Hydraulic Controls …………………. 9-65
Pedal and Levers
Track Drive Control ……………………… 9-61,9-63
Pedal Control Valve
Pressure and Return Lines …………… 8-27,8-29
Pedal Operated Control Valve ……………….. 8-133
Pilot Control Lines
Double Action Auxiliary
Equipment Option …………………….. 8-89,8-95
Single Action Auxiliary
Equipment Option ……………………………. 8-81
Pilot Control Solenoid Valve …………. 8-155,8-157
Pilot Lines
Control Valve …………………………………….. 8-55
Hydraulic Pump and Filter. ………….. 8-49 – 8-53
Miscellaneous ……………………………………. 8-59
Solenoid Valve …………………………………… 8-47
Pistons and Connecting Rods ………….. 2-89,2-91
Pressure and Return Circuits …………… 8-27,8-29
Pulley
Alternator ……………………………………………. 4-3
Crankshaft. …………………………………. 2-77,2-81
Fan ……………………………………………. 2-19,2-21
Water Pump ……………………………….. 2-19,2-21
Pump
Engine Oil ………………………………….. 2-45,2-47
Fuel Lift ……………………………………… 3-19,3-21
Hydraulic Oil. …………………… 8-5,8-117 – 8-129
Water ……………………………………………….. 2-19
Pump and Drive – injection ………………. 3-23,3-25
R
Radiator- engine ……………………………….. 2-7,2-9
Radiator Assembly ………………………………… 2-17
Radiator Mounting ……………………………… 2-7,2-9
Radiator Overflow Reservoir ……………….. 2-7,2-9
Radiator Supports ………………………………. 2-7,2-9
Radio ……………………………………………. 4-31,4-35
Rear Console and Panels – cab ……………….. 9-89
Rear View Mirror. …………………………………… 9-33
Relay
Battery ………………………… 4-19,4-21,4-23,4-25
Electrical System Controller …………. .4-31,4-35
Starter ……………………………………….. 4-19,4-23
Remote Control Valve Assemblies …………… 9-35
Reservoir
Hydraulic Oil ………………………………………… 8-3
Radiator Overflow …………………………… 2-7,2-9
Washer Fluid ……………………………………… 4-41
Return Hydraulic Circuit… ………………. 8-11 – 8-19
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R
Return Lines – filter and reservoir. …………….. 8-11
Right-Hand Control Console Linkage .. 9-37,9-39
Roller
Carrier ………………………………………. 5-17,5-19
Track ………………………………………… 5-21,5-23
Roof Panel Assembly ……………………………… 9-79
s
Seat. …………………………………………….. 9-47,9-49
Seat Belt ………………………………………………. 9-47
Seat Slide Rails and Platform ………………….. 9-51
Senders
Air Filter Restriction …………………………….. 2-11
Fuel Level ……………………………………………. 3-3
Sensor
Low Electrolyte Level …………………………. .4-27
Temperature ………………………………. 4-11,4-13
Separator – water ………………………………. 3-5,3-7
Shoe – track ………………………………………. 5-7,5-9
Shroud – radiator ……………………………………. 2-17
Shuttle Valve and Pedal
Control Hose Supports ………………………… 8-25
Single Action Auxiliary
Equipment Option ……. 8-81 – 8-87,8-103,8-105
Hydraulic Cylinder Supply Lines … 8-83,8-87
Pilot Control Lines ……………………………. 8-81
Relief Circuit …………………………… 8-85,8-87
Supply and Cylinder Lines …… 8-103 – 8-107
Sleeves – engine cylinder liners ……….. 2-89,2-91
Solenoid Valves
Free Swing ………………………………………. 8-159
Pilot Control ……………………………………… 8-155
Speakers – radio …………………………….. 4-31,4-35
Sprocket – track drive ……………………. 5-3,5-5,6-3
Starter Assembly ……………………………….. 4-5,4-7
Starter Solenoid Assembly ……………………….. .4-9
Suction Line – reservoir to pump ………………… 8-7
Supply Lines – control valve ………………………. 8-9
Swing System
Brake Release Valve …………………………. 8-163
Control Lines ………………………. 8-41,8-61,8-63
Drive Assembly Mounting …………………… 8-185
Hydraulic Power Circuit.. ……………… 8-61,8-63
Mechanism …………………………….. 8-187,8-189
Swing Motor Assembly ……………… 8-185 – 8-189
Reduction Gear Assembly ………………….. 8-189
Swing Motor Circuit… ……………………………… 8-63
Switches
Cold Start ………………………………….. 4-33,4-37
Free Swing ………………………………… 4-33,4-37
Ignition ………………………………………. 4-31,4-35
Pressure ……………………………………. 4-11,4-13
s
Switches (Cont.)
Temperature …………………………….. .4-11, 4-13
Travel Speed ……………………………… .4-31,4-35
Swivel ………………………………………………… 8-107
T
Tank – fuel ………………………………………………. 3-3
Tank – oil, hydraulic ………………………………… 8-3
Thermostat and Housing …………………. 2-53,2-55
Throttle and Fuel Shutoff Linkage ………. 3-9,3-11
Throttle Motor ………………………………….. 3-9,3-11
Tools ………………………………………………….. 9-133
Track
Adjuster ……………………………………… 5-13,5-15
Carrier Rollers …………………………….. 5-17,5-19
Chain …………………………………………….. 5-7,5-9
Frame ……………………………………………. 5-3,5-5
Rollers ……………………………………….. 5-21,5-23
Track Drive Controls
Pedals and Levers ………………………. 9-61,9-63
Track Drive Hydraulic Circuit
Swivel to Track Drive Motors ……………….. 6-25
Track Drive Motor
Base Plate Assy and Valves ………. 6-17 – 6-23
Shaft, Cylinder Block and Pistons ….. 6-13,6-15
Transmission Assemly – final drive …… 6-3 – 6-11
Travel Alarm …………………………………. .4-11,4-13
Travel Control Lines ……………………….. 8-43,8-45
Travel Hydraulic Power Circuit ………………… 8-79
Turbocharger ………………….. 2-31,2-33,2-35,2-37
Turntable ………………………………….. 9-7,9-9,9-11
Turntable Bearing ……………………………………. 9-3
Turntable Guards ……………………………. 9-13,9-15
Turntable Lubrication Lines ………………………. 9-5
u
Upper Structure
Frames, Covers and Insulation …… 9-21 – 9-25
Hoods, Covers and Insulation ……….. 9-27,9-29
Left and Right Side Doors ……………………. 9-31
Rear View Mirror ………………………………… 9-33
Storage Box ………………………………………. 9-33
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V
Valves
Cushion Valve …………………………………. 8-161
Free Swing Solenoid Valve ……………….. 8-159
Hydraulic Control Valve ………….. 8-137 – 8-153
Load Hold Valve 8-171 ,8-171 B,8-179 – 8-179D
Manually Operated Control Valve ………. 8-131
Pedal Operated Control Valve ……………. 8-133
Pilot Control Solenoid Valve ………………. 8-155
Shuttle Valve …………………………………….. 8-25
Swing Brake Release Valve ………………. 8-163
Valve Mechanism …………….. 2-57,2-59,2-61,2-63
Vandal Guards – cab ……………………………… 9-67
w
Wastegate Actuator ………………………………. 2-39
Wastegate System ………………………………… 3-17
Water Filter …………………………………… 2-53,2-55
Water Pump System ………………………. 2-19,2-21
Windows and Seals – cab ………………………. 9-69
Windshield Wiper/Washer. ………………. 4-41,9-77
Work Lamps …………………………………………. 4-39

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CASE 9040B EXCAVATOR PARTS CATALOG MANUAL 7-1171 – PDF DOWNLOAD:

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