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Case 921C Loader Operators Manual 6-6221 – PDF DOWNLOAD
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Case 921C Loader Operators Manual 6-6221 – PDF DOWNLOAD
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Description
Case 921C Loader Operators Manual 6-6221 – PDF DOWNLOAD
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Case 921C Loader Operators Manual 6-6221 – PDF DOWNLOAD
TO THE OWNER :
- Read this manual before you start the engine or operate the machine. If you need
more information, see your dealer. - Your dealer can give you help with Case Corporation approved service parts. Your
dealer has specially trained technicians who know the best methods of repair and
maintenance for your machine. - Use this manual as a guide. Your Wheel Loader will remain a reliable working tool
as long as it is kept in working condition and serviced properly. - DO NOT operate or permit anyone to operate or service this machine until you or
the other persons have read and understand the safety, operation and
maintenance instructions in this manual. Use only trained operators who have
demonstrated the ability to operate and service this machine correctly and safely. - This Wheel loader, with standard equipment and attachments, is intended to be
used for above ground level digging and general earthmoving purpose such as
land leveling, truck loading, and material rehandling. This machine is not intended
to be used for lifting other objects or transporting loads at high speeds. - DO NOT use this machine for any application or purpose other than those
described in this manual. If the loader is to be used in a application that involves
special attachments or equipment, such as forestry, etc., consult an authorized
dealer or the Case Corporation. Consult an authorized dealer or Case
Corporation on changes, additions or modifications that can be required for this
machine to comply with various country regulations and safety requirements. - Unauthorized modifications will cause serious injury or death. Anyone making
such unauthorized modifications is responsible for the consequences. - This Operators Manual is to be stored in the manual compartment equipped on
this machine. Make sure this manual is complete and in good condition. Contact
you dealer to obtain additional manuals. Contact your dealer for any further
information or assistance about your machine. Your dealer has Case Corporation
approved service parts. Your dealer has technicians with special training that
know best methods of repair and maintenance for your Wheel Loader.
TABLE OF CONTENTS:
Case 921C Loader Operators Manual 6-6221 – PDF DOWNLOAD
TO THE OWNER 1
AFTER DELIVERY CHECK 3
RIGHT, LEFT, FRONT AND REAR SIDES OF THE MACHINE 3
IDENTIFICATION NUMBERS 4
MACHINE COMPONENTS 6
SAFETY/DECALS/HAND SIGNALS 9
SAFETY RULES 9
UTILITY SAFETY 10
BEFORE OPERATION 11
MACHINE OPERATION 12
PARKING THE MACHINE 12
MAINTENANCE 13
BURN PREVENTION 14
FIRE OR EXPLOSION PREVENTION 14
WHEELS AND TIRES SAFETY 15
HAZARDOUS CHEMICALS 16
INFORMATIONAL DECALS 17
SAFETY DECALS 17
HAND SIGNALS 26
INSTRUMENT/CONTROLS 29
FRONT CONSOLE 29 – 33
INSTRUMENT PANEL INDICATORS 34 – 49
INFORMATION CENTER 50 – 55
GAUGE DISPLAY 56 – 62
TRANSMISSION DISPLAY CENTER 63 – 65
FOOT PEDALS 66
LOADER CONTROL LEVERS 67
SIDE CONSOLE 72 – 79
MASTER DISCONNECT SWITCH 79
OPERATORS SEAT 83
SEATBELT 86
OPERATING INSTRUCTIONS 89
BEFORE STARTING THE ENGINE 89
RUN-IN PROCEDURE 89
SEATBELT 90
STARTING THE ENGINE 91
STOPPING THE ENGINE AND PARKING THE MACHINE 93
MACHINE OPERATION 98
LOADER CONTROL LEVERS 102
LOADER FUNCTION SWITCHES 108
CLUTCH CUTOUT 111
AFTER DELIVERY CHECK 3
RIGHT, LEFT, FRONT AND REAR SIDES OF THE MACHINE 3
IDENTIFICATION NUMBERS 4
MACHINE COMPONENTS 6
SAFETY/DECALS/HAND SIGNALS 9
SAFETY RULES 9
UTILITY SAFETY 10
BEFORE OPERATION 11
MACHINE OPERATION 12
PARKING THE MACHINE 12
MAINTENANCE 13
BURN PREVENTION 14
FIRE OR EXPLOSION PREVENTION 14
WHEELS AND TIRES SAFETY 15
HAZARDOUS CHEMICALS 16
INFORMATIONAL DECALS 17
SAFETY DECALS 17
HAND SIGNALS 26
INSTRUMENT/CONTROLS 29
FRONT CONSOLE 29 – 33
INSTRUMENT PANEL INDICATORS 34 – 49
INFORMATION CENTER 50 – 55
GAUGE DISPLAY 56 – 62
TRANSMISSION DISPLAY CENTER 63 – 65
FOOT PEDALS 66
LOADER CONTROL LEVERS 67
SIDE CONSOLE 72 – 79
MASTER DISCONNECT SWITCH 79
OPERATORS SEAT 83
SEATBELT 86
OPERATING INSTRUCTIONS 89
BEFORE STARTING THE ENGINE 89
RUN-IN PROCEDURE 89
SEATBELT 90
STARTING THE ENGINE 91
STOPPING THE ENGINE AND PARKING THE MACHINE 93
MACHINE OPERATION 98
LOADER CONTROL LEVERS 102
LOADER FUNCTION SWITCHES 108
CLUTCH CUTOUT 111
RIDE CONTROL 111
BUCKET LEVEL INDICATOR 112
AUXILIARY HYDRAULIC CONNECTION (IF EQUIPPED) 112
ROTATING BEACON (IF EQUIPPED) 113
COUPLER PIN ENGAGEMENT (IF EQUIPPED) 114
LOADER OPERATING TIPS 115
TOWING THE MACHINE 117
TRANSPORTING THE MACHINE 118
OPERATING IN COLD WEATHER 120
OPERATING IN HOT WEATHER 122
WHEELS/TIRES/BALLAST 123
BALLAST 123
WHEELS AND TIRES 123
LUBRICATION/FILTERS/FLUIDS 127
GENERAL SAFETY BEFORE YOU SERVICE 127
SYSTEMGARD LUBRICATION ANALYSIS PROGRAM 128
PLASTIC AND RESIN PARTS 129
JJ ENVIRONMENT 129
S:: TRANSPORT/SERVICE LINK 129
:i ENGINE HOURMETER 130
ci5 FLUIDS AND LUBRICANTS 131
m LUBRICATION/MAINTENANCE CHART 132
c0; , LUBRICATION/MAINTENANCE CHART 133
m LUBRICATION/MAINTENANCE CHART 134
ACCESS DOORS 135
GREASE FITTINGS – 50 HOURS 136
GREASE FITTINGS – 100 HOURS 137
GREASE FITTINGS – 1000 HOURS 137
FLUID LEVELS 138
ENGINE LUBRICATION 141
AIR FILTER SYSTEM 146
ENGINE COOLING SYSTEM 150
DIESEL FUEL SYSTEM 153
HYDRAULIC/BRAKE SYSTEM 156
TRANSMISSION 163
AXLES EARLY PRODUCTION GKN (DANA) 166
AXLES LATE PRODUCTION ZF 169
CAB AIR FILTER 172
MAINTENANCE/ADJUSTMENT 177
ETHER CONTAINER 177
CAB SERVICE 178
TRANSMISSION CLUTCH CALIBRATION 181
CLUTCH CUTOUT ADJUSTMENT 182
SECONDARY STEERING CHECK 184
PARKING BRAKE CHECK 185
LOADER ADJUSTMENTS 187
ROLL-OVER PROTECTIVE STRUCTURE 195
TORQUE SPECIFICATIONS FOR SEAT AND SEAT BELTS 197
FAN, BELT, ALTERNATOR BELT AND AIR CONDITIONING
COMPRESSOR BELT 198
FIRE EXTINGUISHER MOUNTING (IF EQUIPPED) 202
SPARK ARRESTING MUFFLER (IF EQUIPPED) 203
ELECTRICAL SYSTEM 205
BATTERY SERVICE 205
FUSES 207
SERVICE ELECTRICAL CONNECTOR (IF EQUIPPED) 207
AUXILIARY POWER OUTLET (IF EQUIPPED) 208
AUXILIARY POWER EQUIPMENT MOUNTING BRACKET LOCATION 208
REPLACEMENT BULBS 209
MACHINE STORAGE 211
SPECIFICATIONS 213
ENGINE DATA 213
OPERATING DATA AND DIMENSIONS 921C 215
MACHINES WITH 3 63 M3 (4 75 YD3) GENERAL PURPOSE BUCKET
WITH TEETH AND BOLT ON EDGES 216
MACHINES WITH 3 82 M3(5 0 YD3) GENERAL PURPOSE BUCKET 217
OPERATING DATA AND DIMENSIONS 921C XR 218
XR MACHINES WITH 3 63 M3 (4 75 YD3) GENERAL PURPOSE
BUCKET 218
XR MACHINES WITH 3 63 M3 (4 75 YD3) GENERAL PURPOSE
BUCKET WITH TEETH AND BOLT ON EDGES 219
XR MACHINES WITH 3 82 M3 (5 0 YD3) GENERAL PURPOSE
BUCKET 220
OPERATING WEIGHT ADJUSTMENTS 221
SPECIAL BOLT TORQUES 222
AFTER DELIVERY CHECK 231
AFTER DELIVERY CHECK 233
BUCKET LEVEL INDICATOR 112
AUXILIARY HYDRAULIC CONNECTION (IF EQUIPPED) 112
ROTATING BEACON (IF EQUIPPED) 113
COUPLER PIN ENGAGEMENT (IF EQUIPPED) 114
LOADER OPERATING TIPS 115
TOWING THE MACHINE 117
TRANSPORTING THE MACHINE 118
OPERATING IN COLD WEATHER 120
OPERATING IN HOT WEATHER 122
WHEELS/TIRES/BALLAST 123
BALLAST 123
WHEELS AND TIRES 123
LUBRICATION/FILTERS/FLUIDS 127
GENERAL SAFETY BEFORE YOU SERVICE 127
SYSTEMGARD LUBRICATION ANALYSIS PROGRAM 128
PLASTIC AND RESIN PARTS 129
JJ ENVIRONMENT 129
S:: TRANSPORT/SERVICE LINK 129
:i ENGINE HOURMETER 130
ci5 FLUIDS AND LUBRICANTS 131
m LUBRICATION/MAINTENANCE CHART 132
c0; , LUBRICATION/MAINTENANCE CHART 133
m LUBRICATION/MAINTENANCE CHART 134
ACCESS DOORS 135
GREASE FITTINGS – 50 HOURS 136
GREASE FITTINGS – 100 HOURS 137
GREASE FITTINGS – 1000 HOURS 137
FLUID LEVELS 138
ENGINE LUBRICATION 141
AIR FILTER SYSTEM 146
ENGINE COOLING SYSTEM 150
DIESEL FUEL SYSTEM 153
HYDRAULIC/BRAKE SYSTEM 156
TRANSMISSION 163
AXLES EARLY PRODUCTION GKN (DANA) 166
AXLES LATE PRODUCTION ZF 169
CAB AIR FILTER 172
MAINTENANCE/ADJUSTMENT 177
ETHER CONTAINER 177
CAB SERVICE 178
TRANSMISSION CLUTCH CALIBRATION 181
CLUTCH CUTOUT ADJUSTMENT 182
SECONDARY STEERING CHECK 184
PARKING BRAKE CHECK 185
LOADER ADJUSTMENTS 187
ROLL-OVER PROTECTIVE STRUCTURE 195
TORQUE SPECIFICATIONS FOR SEAT AND SEAT BELTS 197
FAN, BELT, ALTERNATOR BELT AND AIR CONDITIONING
COMPRESSOR BELT 198
FIRE EXTINGUISHER MOUNTING (IF EQUIPPED) 202
SPARK ARRESTING MUFFLER (IF EQUIPPED) 203
ELECTRICAL SYSTEM 205
BATTERY SERVICE 205
FUSES 207
SERVICE ELECTRICAL CONNECTOR (IF EQUIPPED) 207
AUXILIARY POWER OUTLET (IF EQUIPPED) 208
AUXILIARY POWER EQUIPMENT MOUNTING BRACKET LOCATION 208
REPLACEMENT BULBS 209
MACHINE STORAGE 211
SPECIFICATIONS 213
ENGINE DATA 213
OPERATING DATA AND DIMENSIONS 921C 215
MACHINES WITH 3 63 M3 (4 75 YD3) GENERAL PURPOSE BUCKET
WITH TEETH AND BOLT ON EDGES 216
MACHINES WITH 3 82 M3(5 0 YD3) GENERAL PURPOSE BUCKET 217
OPERATING DATA AND DIMENSIONS 921C XR 218
XR MACHINES WITH 3 63 M3 (4 75 YD3) GENERAL PURPOSE
BUCKET 218
XR MACHINES WITH 3 63 M3 (4 75 YD3) GENERAL PURPOSE
BUCKET WITH TEETH AND BOLT ON EDGES 219
XR MACHINES WITH 3 82 M3 (5 0 YD3) GENERAL PURPOSE
BUCKET 220
OPERATING WEIGHT ADJUSTMENTS 221
SPECIAL BOLT TORQUES 222
AFTER DELIVERY CHECK 231
AFTER DELIVERY CHECK 233
Customer Support: [email protected]
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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