Case 921C Wheel Loader Operators Manual 6-34080NA – PDF DOWNLOAD

Description

Case 921C Wheel Loader Operators Manual 6-34080NA – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Case 921C Wheel Loader Operators Manual 6-34080NA – PDF DOWNLOAD

P.I.N. JEE0126216 and After

TO THE OWNER:

• Read this manual before you start the engine or operate the machine. If you need
  more information, see your dealer.
• Your dealer can give you help with Case Corporation approved service parts. Your
  dealer has specially trained technicians who know the best methods of repair and
  maintenance for your machine.
• Use this manual as a guide. Your Wheel Loader will remain a reliable working tool
  as long as it is kept in working condition and serviced properly.
• DO NOT operate or permit anyone to operate or service this machine until you or
  the other persons have read and understand the safety, operation and
  maintenance instructions in this manual. Use only trained operators who have
  demonstrated the ability to operate and service this machine correctly and safely.
• This Wheel loader, with standard equipment and attachments, is intended to be
  used for above ground level digging and general earthmoving purpose such as
  land leveling, truck loading, and material rehandling. This machine is not intended
  to be used for lifting other objects or transporting loads at high speeds.
• DO NOT use this machine for any application or purpose other than those
  described in this manual. If the loader is to be used in a application that involves
  special attachments or equipment, such as forestry, etc., consult an authorized
  dealer or the Case Corporation. Consult an authorized dealer or Case
  Corporation on changes, additions or modifications that can be required for this
  machine to comply with various country regulations and safety requirements.
  Unauthorized modifications will cause serious injury or death. Anyone making
  such unauthorized modifications is responsible for the consequences.
• This Operators Manual is to be stored in the manual compartment equipped on
  this machine. Make sure this manual is complete and in good condition. Contact
  you dealer to obtain additional manuals. Contact your dealer for any further
  information or assistance about your machine. Your dealer has Case Corporation
  approved service parts. Your dealer has technicians with special training that
  know best methods of repair and maintenance for your Wheel Loader.

TABLE OF CONTENTS:

Case 921C Wheel Loader Operators Manual 6-34080NA – PDF DOWNLOAD

TO THE OWNER 1
AFTER DELIVERY CHECK 3
RIGHT, LEFT, FRONT AND REAR SIDES OF THE MACHINE 3
IDENTIFICATION NUMBERS 3
MACHINE COMPONENTS 6
SAFETY/DECALS/HAND SIGNALS 9
SAFETY RULES 9
UTILITY SAFETY 10
BEFORE OPERATION 11
MACHINE OPERATION 12
PARKING THE MACHINE 12
MAINTENANCE 13
BURN PREVENTION 14
FIRE OR EXPLOSION PREVENTION 14
WHEELS AND TIRES SAFETY 15
HAZARDOUS CHEMICALS 16
INFORMATIONAL DECALS 17
SAFETY DECALS 17
HAND SIGNALS 26
INSTRUMENT/CONTROLS 29
FRONT CONSOLE 29 – 33
INSTRUMENT PANEL INDICATORS 34 – 47
INFORMATION CENTER 48 – 53
GAUGE DISPLAY 54 – 60
TRANSMISSION DISPLAY CENTER 61 – 63
FOOT PEDALS 64
LOADER CONTROL LEVERS 65
SIDE CONSOLE 76 – 83
MASTER DISCONNECT SWITCH 83
OPERATORS SEAT 87
SEAT BELT 90
OPERATING INSTRUCTIONS 93
BEFORE STARTING THE ENGINE 93
RUN-IN PROCEDURE 93
SEAT BELT 94
STARTING THE ENGINE 95
STOPPING THE ENGINE AND PARKING THE MACHINE 97
MACHINE OPERATION 102
LOADER CONTROL LEVERS 106
LOADER FUNCTION SWITCHES 111
DECLUTCH 114
RIDE CONTROL 114
BUCKET LEVEL INDICATOR 115
AUXILIARY HYDRAULIC CONNECTION (IF EQUIPPED) 115
ROTATING BEACON (IF EQUIPPED) 116
BRAKE ACCUMULATORS 116
COUPLER PIN ENGAGEMENT (IF EQUIPPED) 117
LOADER OPERATING TIPS 118
TOWING THE MACHINE 120
TRANSPORTING THE MACHINE 121
OPERATING IN COLD WEATHER 123
OPERATING IN HOT WEATHER 125
WHEELS/TIRES/BALLAST 127
BALLAST 127
WHEELS AND TIRES 127
LUBRICATION/FILTERS/FLUIDS 131
GENERAL SAFETY BEFORE YOU SERVICE 131
SYSTEMGARD LUBRICATION ANALYSIS PROGRAM 132
PLASTIC AND RESIN PARTS 133
ENVIRONMENT 133
TRANSPORT/SERVICE LINK 133
ENGINE HOURMETER 134
FLUIDS AND LUBRICANTS 135
LUBRICATION/MAINTENANCE CHART 136 – 138
ACCESS DOORS 139
GREASE FITTINGS – 50 HOURS 140
GREASE FITTINGS – 100 HOURS 140
GREASE FITTINGS – 250 HOURS 141
GREASE FITTINGS – 1000 HOURS 141
FLUID LEVELS 142
ENGINE LUBRICATION 145
AIR FILTER SYSTEM 150
ENGINE COOLING SYSTEM 154
DIESEL FUEL SYSTEM 157
HYDRAULIC/BRAKE SYSTEM 160
TRANSMISSION 167
AXLES 170
CABAIRFILTER 173
II
TABLE OF CONTENTS
MAINTENANCE/ADJUSTMENT 177
ETHER CONTAINER 177
CAB SERVICE 178
TRANSMISSION CLUTCH CALIBRATION 181
DECLUTCH ADJUSTMENT 182
SECONDARY STEERING CHECK 184
PARKING BRAKE CHECK 185
LOADER ADJUSTMENTS 187
ROLL-OVER PROTECTIVE STRUCTURE 195
TORQUE SPECIFICATIONS FOR SEAT AND SEAT BELTS 197
ALTERNATOR BELT AND AIR CONDITIONING COMPRESSOR BELT 198
FIRE EXTINGUISHER MOUNTING (IF EQUIPPED) 201
ELECTRICAL SYSTEM 203
BATTERY SERVICE 203
FUSES 205
SERVICE ELECTRICAL CONNECTOR (IF EQUIPPED) 205
AUXILIARY POWER OUTLET (IF EQUIPPED) 206
AUXILIARY POWER EQUIPMENT MOUNTING BRACKET LOCATION 206
REPLACEMENT BULBS 207
MACHINE STORAGE 209
SPECIFICATIONS 211
ENGINE DATA 211
OPERATING DATA AND DIMENSIONS 921C 213
Machines with 3 63 m3 (4 75 yd3) General Purpose Bucket with Teeth and Bolt
on Edges 214
Machines with 3 82 m3(5 0 yd3) General Purpose Bucket 215
OPERATING DATA AND DIMENSIONS 921C XR 216
XR Machines with 3 63 m3 (4 75 yd3) General Purpose Bucket 216
XR Machines with 3 63 m3 (4 75 yd3) General Purpose Bucket with Teeth and
Bolt on Edges 217
XR Machines with 3 82 m3 (5 0 yd3) General Purpose Bucket 218
OPERATING WEIGHT ADJUSTMENTS 219
SPECIAL BOLT TORQUES 220
AFTER DELIVERY CHECK 229
AFTER DELIVERY CHECK 231

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