Case Backhoe Loader 580 590 695 Super R Service Repair Manual (87570830A) Case Backhoe Loader – PDF Download

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Case Backhoe Loader 580 590 695 Super R Service Repair Manual (87570830A) Case Backhoe Loader

FILE DETAILS:

Case Backhoe Loader 580 590 695 Super R Service Manual_87570830A
Size : 111 MB
Format : PDF
Language : English
Brand: Case
Number of page: 1022
Type of machine: Case Backhoe Loader
Type of document: Service Manual
Model: Case Backhoe Loader 580 590 695 Super R
Part No: 87570830A

CASE BACKHOE LOADER 580 590 695 SUPER R SERVICE REPAIR MANUAL (87570830A) CASE BACKHOE LOADER – PDF DOWNLOAD:

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SAMPLE PAGE FROM THE MANUAL:

Case Backhoe Loader 580 590 695 Super R Service Repair Manual (87570830A) Case Backhoe Loader

• Carefully follow specified repair and maintenance procedures.
• Do not wear rings, wristwatches, jewels, unbuttoned or flapping clothing such as ties, torn clothes, scarves, open jackets or shirts with open zips which could get hold into moving parts. We advise to use approved safety clothing such as anti-slipping footwear, gloves, safety goggles, helmets, etc.
• Never carry out any repair on the machine if someone is sitting on the operator’s seat, except if they are certified operators to assist in the operation to be carried out.
• Never operate the machine or use attachments from a place other than sitting at the operator’s seat.
• Never carry out any operation on the machine when the engine is running, except when specifically indicated.
• Stop the engine and ensure that all pressure is relieved from hydraulic circuits before removing caps, covers, valves, etc.
• All repair and maintenance operations should be carried out with the greatest care and attention.
• Service stairs and platforms used in a workshop or in the field should be built in compliance with the safety rules in force.
• Disconnect the batteries and label all controls to warn that the Machine is being serviced. Block the machine and all equipment which should be raised.
• Never check or fill fuel tanks and accumulator batteries, nor use starting liquid if you are smoking or near open flames as such fluids are flammable.
• Brakes are inoperative when they are manually released for maintenance purposes. In such cases, the machine should be kept constantly under control using blocks or similar devices.
• The fuel filling gun should remain always in contact with the filler neck.

TABLE OF CONTENTS:

Case Backhoe Loader 580 590 695 Super R Service Repair Manual (87570830A) Case Backhoe Loader

SECTION 00 – SAFETY PRECAUTIONS
SECTION 01 – MAINTENANCE
SECTION 02 – TECHNICAL SPECIFICATIONS
1 LOADER BACKHOE MODELS 3
2 IDENTIFICATION OF MAIN COMPONENTS 4
3 TECHNICAL SPECIFICATIONS 5
4 LOADER ATTACHMENT DIMENSIONS AND PERFORMANCE 9
5 BACKHOE ATTACHMENT DIMENSIONS AND PERFORMANCE 12
6 LIFTING CAPACITIES 15
7 LOADER BUCKET WITH FORKS DIMENSIONS AND PERFORMANCE 18
8 FLUID AND LUBRICANT CAPACITIES AND SPECIFICATIONS 19
SECTION 17 – TORQUE CONVERTERS
1 POWERSHUTTLE TORQUE CONVERTER 3
1 1 DESCRIPTION AND OPERATION 3
1 2 TECHNICAL SPECIFICATIONS 4
1 3 OVERHAUL 4
1 4 INSPECTION 4
1 5 DISASSEMBLY AND ASSEMBLY 5
1 6 STALL TEST 5
1 7 FAULT FINDING 6
2 POWERSHIFT TORQUE CONVERTER 7
2 1 DESCRIPTION AND OPERATION 7
2 2 TECHNICAL SPECIFICATIONS 8
2 3 OVERHAUL 8
2 4 INSPECTION 9
2 5 DISASSEMBLY AND ASSEMBLY 9
2 6 STALL TEST 11
2 7 FAULT FINDING 12
SECTION 21 – TRANSMISSION
1 POWERSHUTTLE TRANSMISSION “TURNER MODEL COM-T4-2025” 3
1 1 TECHNICAL SPECIFICATIONS 3
1 2 TIGHTENING TORQUES 5
1 3 TRANSMISSION CONTROLS 6
1 4 LUBRICATION 11
1 5 TRANSMISSION OIL FLOW AND SUPPLY 12
1 6 TRANSMISSION HYDRAULIC VALVES AND PRESSURE TEST POINTS 18
1 7 TRANSMISSION POWER FLOW 19
1 8 TRANSMISSION 2WD COMPONENTS 23
1 9 TRANSMISSION 4WD COMPONENTS 26
1 10 TRANSMISSION REMOVAL 31
1 11 DISASSEMBLY AND ASSEMBLY 32
1 12 FAULT FINDING 90
1 13 SPECIAL TOOLS 93
2 POWERSHIFT TRANSMISSION “DANA T16000” 94
2 1 TECHNICAL SPECIFICATIONS 94
2 2 TRANSMISSION CONTROLS 95
2 3 LUBRICATION 105
2 4 PRESSURE SPECIFICATIONS AND CHECK POINTS 106
2 5 TRANSMISSION COOLER 108
2 6 TRANSMISSION HYDRAULIC DIAGRAM 109
2 7 OPERATION 110
2 8 POWER FLOWS 117
2 9 134GEAR AND CLUTCH LAY OUT 132
2 10 TRANSMISSION / ENGINE REMOVAL FROM LOADER 133
2 11 TRANSMISSION COMPONENTS 137
2 12 DISASSEMBLY AND ASSEMBLY 155
2 13 SPECIAL TOOLS 264
2 14 FAULT FINDING 265
2 15 FAULT FINDING 267
SECTION 25 – FRONT AXLES
1 FRONT AXLE 2WD “CARRARO” 3
1 1 TECHNICAL SPECIFICATIONS 3
1 2 DISASSEMBLY AND ASSEMBLY 5
1 3 FAULT FINDING 23
2 FRONT AXLE 4WD “CARRARO” 25
2 1 TECHNICAL SPECIFICATIONS 25
2 2 DISASSEMBLY AND ASSEMBLY 31
2 3 FAULT FINDING 77
3 FRONT AXLE 4WS “CARRARO” 80
3 1 TECHNICAL SPECIFICATIONS 80
3 2 DISASSEMBLY AND ASSEMBLY 84
3 3 FAULT FINDING 137
4 SPECIAL TOOLS 140
SECTION 27 – REAR AXLE
1 REAR AXLE 2WS 3
1 1 DESCRIPTION AND OPERATION 3
1 2 TECHNICAL SPECIFICATIONS 6
1 3 DISASSEMBLY AND ASSEMBLY 8
1 4 FAULT FINDING 27
2 REAR AXLE 4WS “CARRARO” 28
2 1 TECHNICAL SPECIFICATIONS 28
2 2 DISASSEMBLY AND ASSEMBLY 32
2 3 FAULT FINDING 81
3 SPECIAL TOOLS 84
SECTION 33 – BRAKES SYSTEM
1 TECHNICAL SPECIFICATIONS 3
2 HAND BRAKE 6
2 1 HAND BRAKE ADJUSTMENT 7
3 BRAKE MASTER CYLINDERS 8
3 1 BRAKE TANK 13
3 2 BRAKE BLEEDING PROCEDURE 13
SECTION 35 – HYDRAULIC SYSTEM
1 HYDRAULIC DIAGRAMS 3
1 1 HYDRAULIC DIAGRAM – 2WS SIDESHIFT MECHANICAL MODELS 3
1 2 HYDRAULIC DIAGRAM – 2WS CENTRE PIVOT PILOT MODELS 5
1 3 HYDRAULIC DIAGRAM – 2WS SIDESHIFT PILOT MODELS 8
1 4 HYDRAULIC DIAGRAM – 4WS CENTRE PIVOT MECHANICAL MODELS 11
1 5 HYDRAULIC DIAGRAM – 4WS SIDESHIFT MECHANICAL MODELS 13
1 6 HYDRAULIC DIAGRAM – 4WS CENTRE PIVOT PILOT MODELS 15
1 7 HYDRAULIC DIAGRAM – 4WS SIDESHIFT PILOT MODEL 18
2 HYDRAULIC PUMP 21
2 1 DESCRIPTION AND OPERATION 21
2 2 TECHNICAL SPECIFICATIONS 22
2 3 LOAD SENSING VALVE 24
2 4 REMOVAL 26
2 5 COMPONENTS 27
2 6 DISASSEMBLY AND ASSEMBLY 28
3 CONTROL VALVES 32
3 1 CONTROL VALVES “REXROTH” (MECHANICAL MODELS) 32
3 2 CONTROL VALVES “REXROTH” (PILOT MODELS) 48
4 HYDRAULIC SWING SYSTEM 71
4 1 DESCRIPTION AND OPERATION 71
4 2 HYDRAULIC OIL FLOW 72
4 3 PRECISION SWING CONTROL 74
5 HYDRAULIC CYLINDERS 77
5 1 LOADER CYLINDER 78
5 2 LOADER BUCKET CYLINDER 83
5 3 4X1 BUCKET CYLINDER 87
5 4 BACKHOE BOOM CYLINDER 90
5 5 BACKHOE CROWD CYLINDER 94
5 6 BACKHOE BUCKET CYLINDER 98
5 7 SHORT AND LONG TELESCOPIC CYLINDER 102
5 8 STABILIZER CYLINDER (CENTRE PIVOT – 4WS) 106
5 9 STABILIZER CYLINDER (SIDESHIFT) 110
5 10 SWING CYLINDER 114
5 11 SIDESHIFT CARRIAGE CYLINDER (SIDESHIFT) 118
5 12 SPECIAL TOOLS 120
6 PILOT HYDRAULIC CONTROL LEVERS 121
6 1 TECHNICAL SPECIFICATIONS 121
6 2 DESCRIPTION AND OPERATION 122
6 3 DISASSEMBLY AND ASSEMBLY 125
6 4 PILOT HYDRAULIC CONTROL VALVE 128
7 FAULT FINDING AND FLOW TESTING 131
7 1 PRELIMINARY CHECKS 131
7 2 FAULT FINDING 132
7 3 PRESSURE TESTING 136
SECTION 39 – CHASSIS
1 DESCRIPTION AND OPERATION 3
2 REMOVAL AND INSTALLATION COMPONENTS 5
2 1 COMPONENTS WITHIN THE CHASSIS 5
2 2 COMPONENTS BELOW THE CHASSIS 6
2 3 COMPONENTS ATTACHED OUTSIDE THE CHASSIS 8
2 4 COMPONENTS ATTACHED ABOVE THE CHASSIS 9
2 5 TIGHTENING TORQUES 11
SECTION 41 – STEERING SYSTEM
1 STEERING SYSTEM 2WS 4
2 STEERING SYSTEM 4WS 7
3 STEERING MOTOR 12
3 1 TECHNICAL SPECIFICATIONS 13
3 2 COMPONENTS 15
3 3 DISASSEMBLY AND ASSEMBLY 16
3 4 SPECIAL TOOLS 33
3 5 FAULT FINDING 33
SECTION 50 – CAB HEATING AND AIR CONDITIONING
1 TECHNICAL SPECIFICATIONS 3
2 CAB HEATING 5
2 1 DESCRIPTION AND OPERATION 5
3 AIR CONDITIONING 12
3 1 PRINCIPALS OF AIR CONDITIONING 12
3 2 SAFETY PRECAUTIONS 16
3 3 DESCRIPTION AND OPERATION 17
3 4 FAULT FINDING AND TESTING 25
3 5 FLUSHING THE SYSTEM 43
3 6 EVACUATING THE SYSTEM 45
3 7 CHARGING THE SYSTEM 46
3 8 COMPONENTS OVERHAUL 47
3 9 COMPRESSOR 51
3 10 SPECIAL TOOLS 65
SECTION 55 – ELECTRICAL SYSTEM
1 GENERALITIES 3
1 1 TEMPORARY WIRING HARNESS REPAIR 3
1 2 FAULT FINDING 4
2 ELECTRICAL DIAGRAMS 5
2 1 ELECTRICAL DIAGRAMS – POWERSHUTTLE CAB 5
2 2 ELECTRICAL DIAGRAMS – POWERSHIFT CAB 25
2 3 ELECTRICAL DIAGRAMS – 4WS 45
2 4 ELECTRICAL DIAGRAMS – ROPS 65
3 CONTROLS AND INSTRUMENTS 81
3 1 FRONT INSTRUMENT PANEL (580 Super R – 590 Super R) 81
3 2 SIDE INSTRUMENT PANEL (695 Super R) 83
3 3 SIDE PANEL 85
3 4 DIAGNOSTIC SIGNALING 88
3 5 CALIBRATION OF SPEEDOMETER 90
3 6 IMMOBILISER CIRCUIT 91
4 STARTING SYSTEM 92
4 1 DESCRIPTION AND OPERATION 92
4 2 FAULT FINDING 93
4 3 STARTER MOTOR 96
5 ALTERNATOR 102
5 1 TECHNICAL SPECIFICATIONS 102
5 2 DESCRIPTION AND OPERATION 102
5 3 COMPONENTS 104
5 4 REMOVAL 105
5 5 PRELIMINARY CHECK AND TESTS 106
5 6 FAULT FINDING 115
6 BATTERY 116
6 1 TECHNICAL SPECIFICATIONS 116
6 2 DESCRIPTION AND OPERATION 116
6 3 REMOVAL AND INSTALLATION 117
6 4 MAINTENANCE 119
6 5 TESTS 121
6 6 CONNECTING A BOOSTER BATTERY 123
6 7 BATTERY MASTER SWITCH 123
7 COMPONENT TESTING 124
7 1 GENERAL INTRODUCTION 124
7 2 COMPONENT TESTING 125
7 3 GROUND POINTS 125
SECTION 82 – LOADER
1 LOADER ATTACHMENT CONTROLS 3
2 LOADER BUCKET SELF LEVELING 6
3 LOADER ATTACHMENT SAFETY STRUT 7
4 LOADER BUCKET REMOVAL 9
5 LOADER ARM REMOVAL 11
SECTION 84 – BACKHOE
1 DESCRIPTION AND OPERATION 3
2 BACKHOE ATTACHMENT MECHANICAL CONTROL VERSION 6
3 BACKHOE ATTACHMENT PILOT CONTROL VERSION 13
4 REMOVAL AND INSTALLATION 15
5 TELESCOPIC DIPPER REVISION 25

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.