Case Backhoe Loader 580T ST 580ST 590ST 695ST Service Repair Manual (84428671B) Case Backhoe Loader – PDF Download

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Case Backhoe Loader 580T ST 580ST 590ST 695ST Service Repair Manual (84428671B) Case Backhoe Loader

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Case Backhoe Loader 580T ST 580ST 590ST 695ST Service Repair Manual
Size : 183 MB
Format : PDF
Language : English
Brand: Case
Type of machine: Case Backhoe Loader
Type of document: Service Manual
Model: Case Backhoe Loader 580T ST 580ST 590ST 695ST
Part No: 84428671B

CASE BACKHOE LOADER 580T ST 580ST 590ST 695ST SERVICE REPAIR MANUAL (84428671B) CASE BACKHOE LOADER – PDF DOWNLOAD:

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Description:

Case Backhoe Loader 580T ST 580ST 590ST 695ST Service Repair Manual (84428671B) Case Backhoe Loader

• Backhoe loaders 580T – 580ST – 590ST – 695ST have been designed to perform most earth-moving operations.
• If you use this machine for duties involving the use of attachments, accessories, or special tools, consult your Dealer to make sure that the adaptations or modifications carried out are in conformity with the machine’s technical specifications and with current regulations on safety.
• Any modifications or adaptations which are not approved by the manufacturer may invalidate the machine’s original conformity with safety requirements.
• The machine must be used according to its intended use, respecting the safety and precautionary rules and strictly following the operating instructions.
• Any functional disorders, especially those affecting the safety of the machine, should therefore be rectified immediately.

Tabe of Contents:

Case Backhoe Loader 580T ST 580ST 590ST 695ST Service Repair Manual (84428671B) Case Backhoe Loader

SECTION 00 – SAFETY RULES
FOREWORD 4
SAFETY INSTRUCTIONS 6
PREVENTION OF FIRE OR EXPLOSIONS 8
PREVENTION OF BURNS 9
PRECAUTIONS FOR WASTE DISPOSAL 10
SECTION 01 – MAINTENANCE
SECTION 02 – TECHNICAL SPECIFICATIONS
MODELS 3
IDENTIFICATION OF MAIN COMPONENTS 4
TECHNICAL SPECIFICATIONS 6
DIESEL ENGINE 6
TRANSMISSION 9
AXLES 10
BRAKES 11
STEERING 11
HYDRAULIC SYSTEM 12
FRONT COUNTERWEIGHT 12
NOISE AND VIBRATION LEVELS 13
BUCKETS 13
TYRES 14
DIMENSIONS AND PERFORMANCE 15
DIMENSIONS – 2WS SIDESHIFT 15
DIMENSIONS – 2WS SIDESHIFT (“STRAIGHT LOADER ARM” models) 16
DIMENSIONS – 4WS SIDESHIFT 17
DIMENSIONS – 4WS CENTER PIVOT 18
LOADER ATTACHMENT PERFORMANCE 19
PERFORMANCE OF LOADER BUCKET WITH FORKS 22
BACKHOE ATTACHMENT PERFORMANCE 24
MAXIMUM LIFTING LOADS 27
LOADER ATTACHMENT MAXIMUM LIFTING LOAD TABLE 27
BACKHOE ATTACHMENT MAXIMUM LIFTING LOAD TABLE 28
SUPPLY SUMMARY TABLE 29
SECTION 21 – TRANSMISSION
POWERSHUTTLE TRANSMISSION 3
TECHNICAL SPECIFICATIONS 4
HYDRAULIC DIAGRAM 7
CONTROLS 13
LUBRICATION 17
GREASING 20
REMOVAL FROM MACHINE 22
DISASSEMBLY AND ASSEMBLY 23
TROUBLESHOOTING 148
REPAIR TIMES 152
SPECIAL TOOLS 153
POWERSHIFT TRANSMISSION 154
TECHNICAL SPECIFICATIONS 154
CONTROLS 165
LUBRICATION 167
GREASING 169
REMOVAL FROM MACHINE 170
DISASSEMBLY AND ASSEMBLY 171
TROUBLESHOOTING 335
REPAIR TIMES 339
SPECIAL TOOLS 340
SECTION 25 – FRONT AXLE
2WD – 2WS FRONT AXLE 3
TECHNICAL SPECIFICATIONS 3
LUBRICATION AND GREASING 4
REMOVAL FROM MACHINE 6
DISASSEMBLY AND ASSEMBLY 7
TROUBLESHOOTING 7
4WD – 2WS FRONT AXLE 10
TECHNICAL SPECIFICATIONS 10
LUBRICATION AND GREASING 11
REMOVAL FROM MACHINE 13
DISASSEMBLY AND ASSEMBLY 14
TROUBLESHOOTING 57
SPECIAL TOOLS 61
4WS FRONT AXLE 62
TECHNICAL SPECIFICATIONS 62
LUBRICATION AND GREASING 63
REMOVAL FROM MACHINE 65
DISASSEMBLY AND ASSEMBLY 66
TROUBLESHOOTING 131
REPAIR TIMES 137
SPECIAL TOOLS 138
SECTION 27 – REAR AXLE
2WS REAR AXLE (580T – 580ST) 3
TECHNICAL SPECIFICATIONS 3
LUBRICATION AND GREASING 5
REMOVAL FROM MACHINE 7
DISASSEMBLY AND ASSEMBLY 8
TROUBLESHOOTING 61
REPAIR TIMES 67
SPECIAL TOOLS 68
2WS REAR AXLE (590ST) 69
TECHNICAL SPECIFICATIONS 69
LUBRICATION AND GREASING 71
REMOVAL FROM MACHINE 73
DISASSEMBLY AND ASSEMBLY 74
TROUBLESHOOTING 127
REPAIR TIMES 133
SPECIAL TOOLS 134
4WS REAR AXLE (695ST) 135
TECHNICAL SPECIFICATIONS 135
LUBRICATION AND GREASING 138
REMOVAL FROM MACHINE 140
DISASSEMBLY AND ASSEMBLY 141
TROUBLESHOOTING 219
REPAIR TIMES 225
SPECIAL TOOLS 227
SECTION 33 – BRAKE SYSTEM
PARKING BRAKE 3
TECHNICAL SPECIFICATIONS 3
OPERATION 3
ADJUSTMENT 4
DISASSEMBLY AND ASSEMBLY 5
SERVICE BRAKE 14
TECHNICAL SPECIFICATIONS 14
OPERATION 14
SECTION 35 – HYDRAULIC SYSTEM
HYDRAULIC DIAGRAMS 3
HYDRAULIC DIAGRAM – 2WS SIDESHIFT MECHANICAL MODELS 3
HYDRAULIC DIAGRAM – 2WS SIDESHIFT PILOT MODELS 9
HYDRAULIC DIAGRAM – 4WS SIDESHIFT MECHANICAL MODELS 13
HYDRAULIC DIAGRAM – 4WS SIDESHIFT PILOT MODELS 15
HYDRAULIC DIAGRAM – 4WS CENTER PIVOT PILOT MODELS 17
HYDRAULIC PUMP 19
HYDRAULIC FIXED-FLOW-RATE GEAR PUMP 19
HYDRAULIC VARIABLE-FLOW-RATE PISTON PUMP 30
CONTROL VALVES 44
LOADER CONTROL VALVE 53
BACKHOE ATTACHMENT CONTROL VALVE 57
RELIEF VALVES 69
BACKHOE ATTACHMENT CONTROL VALVE PILOT SOLENOID VALVE 78
ACCUMULATOR “GLIDE RIDE” PARKER 81
TECHNICAL SPECIFICATIONS 81
MAINTENANCE 81
SAFETY 81
CHECKING AND ADJUSTING THE PRECHARGE PRESSURE 82
HYDRAULIC SWING SYSTEM 84
OPERATION 84
HYDRAULIC CYLINDERS 87
LOADER ATTACHMENT BOOM CYLINDER 88
LOADER BUCKET CYLINDER 93
4X1 LOADER BUCKET CYLINDER 97
BACKHOE BOOM CYLINDER 100
BACKHOE ATTACHMENT DIPPER CYLINDER 104
BACKHOE BUCKET CYLINDER 108
TELESCOPIC CYLINDER 112
STABILIZER CYLINDER – CENTER PIVOT (695ST) 115
STABILIZER CYLINDER – SIDESHIFT 119
SWING CYLINDER 123
BACKHOE ATTACHMENT LOCK CYLINDER – SIDESHIFT 127
SPECIAL TOOLS 128
HYDRAULIC CONTROL LEVERS 129
TECHNICAL SPECIFICATIONS 129
CONTROLS AND OPERATION 130
COMPONENTS 131
DISASSEMBLY AND ASSEMBLY 133
CONTROL LEVER VALVE 136
TROUBLESHOOTING 138
PRELIMINARY CHECKS 138
TROUBLESHOOTING (WITH “REXROTH” CONTROL VALVES) 139
SWING 141
HYDRAULIC PUMP 142
SECTION 39 – CHASSIS
DESCRIPTION 3
REMOVAL AND INSTALLATION OF COMPONENTS 5
COMPONENTS WITHIN THE CHASSIS 5
COMPONENTS OF THE LOWER PART OF THE CHASSIS 6
COMPONENTS ATTACHED OUTSIDE THE CHASSIS 10
COMPONENTS OF THE UPPER PART 11
SECTION 41 – STEERING SYSTEM
DESCRIPTION 3
2WS STEERING SYSTEM 4
4WS STEERING SYSTEM 7
POWER STEERING 11
TECHNICAL SPECIFICATIONS 11
COMPONENTS 13
DISASSEMBLY 15
ASSEMBLY 18
SECTION 50 – CAB HEATING AND AIR CONDITIONING
TECHNICAL SPECIFICATIONS 3
GENERAL 3
CAB HEATING 5
CONTROLS 5
OPERATION 6
AIR FLOW DIFFUSERS 7
OVERHAUL 9
TROUBLESHOOTING 11
AIR CONDITIONING 12
PRINCIPLES OF AIR CONDITIONING 12
CONTROLS 17
OPERATION 18
TROUBLESHOOTING AND TESTING 25
FLUSHING THE SYSTEM 44
DRAINING THE SYSTEM 46
CHARGING THE SYSTEM 47
OVERHAUL 48
COMPRESSOR 53
TECHNICAL SPECIFICATIONS 53
REMOVAL AND INSTALLATION 54
DISASSEMBLY AND ASSEMBLY 57
TROUBLESHOOTING 66
SECTION 55 – ELECTRIC SYSTEM
ELECTRIC DIAGRAMS 3
ELECTRIC DIAGRAMS – POWERSHUTTLE ROPS (580T mechanical engine) 3
ELECTRIC DIAGRAMS – POWERSHUTTLE CAB (580T mechanical engine) 18
ELECTRIC DIAGRAMS – POWERSHUTTLE CAB (580ST – 590ST electronic engine) 36
ELECTRIC DIAGRAMS – POWERSHIFT CAB (2WS) 54
ELECTRIC DIAGRAMS – POWERSHIFT CAB (4WS) 73
CONTROLS AND INSTRUMENTS 92
FRONT CONTROL PANELS (580T – 580ST – 590ST) 92
FRONT CONTROL PANELS (695ST) 94
CONTROL PANEL AND SIDE INSTRUMENT CLUSTER (580T mechanical engine) 96
CONTROL PANEL AND SIDE INSTRUMENT CLUSTER (580ST – 590ST – 695ST electronic engine) 98
SIDE INSTRUMENT CLUSTER (580T) 100
SIDE INSTRUMENT CLUSTER (580ST – 590ST – 695ST) 102
ANTI-START SYSTEM 104
DIAGNOSTIC DISPLAY (580ST – 590ST – 695ST) 105
SYMBOLS 107
SETUP MENU 108
PROCEDURE ABOUT SELF TEST 109
ON BOARD ERROR CODE RETRIEVAL 110
BACKLIGHTING AND DIMMING 111
WORK HOURS 112
OPERATION 113
WARNING SYSTEM 117
MAINTENANCE 118
WARNING MESSAGES 119
STARTING SYSTEM 126
OPERATION 126
STARTER MOTOR 129
TROUBLESHOOTING 134
ALTERNATOR 136
TECHNICAL SPECIFICATIONS 136
OPERATION 137
TROUBLESHOOTING 138
BATTERY 139
TECHNICAL SPECIFICATIONS 139
OPERATION 139
REPLACEMENT 140
CHARGE AND ELECTROLYTE LEVEL CHECK 141
CONNECTING A BOOSTER BATTERY 142
BATTERY MASTER SWITCH 142
TROUBLESHOOTING 143
SECTION 82 – LOADER ATTACHMENT
LOADER ATTACHMENT CONTROLS 4
LOADER ATTACHMENT OPERATION 4
4×1 LOADER BUCKET CONTROL (Optional) 7
LOADER ATTACHMENT CONTROL LOCK (Specific to certain countries) 8
LOADER BUCKET SELF-LEVELLING 9
580T – 590ST “STRAIGHT LOADER ARM” MODELS 9
“RETURN TO DIG” SYSTEM LOADER BUCKET 10
580T – 590ST “STRAIGHT LOADER ARM” MODELS 10
580T – 580ST – 590ST – 695ST EXCEPT FOR “STRAIGHT LOADER ARM” MODELS 11
LOADER ATTACHMENT SAFETY STRUT 12
LOADER ATTACHMENT SAFETY STRUT (2WS) 12
LOADER ATTACHMENT SAFETY STRUT (2WS – “STRAIGHT LOADER ARM”) 13
LOADER ATTACHMENT SAFETY STRUT (4WS) 15
REMOVAL AND INSTALLATION OF LOADER BUCKET 16
STANDARD LOADER BUCKET 16
LOADER BUCKET WITH FORKS (Optional) 17
BUCKET TEETH REPLACEMENT 18
LOADER REMOVAL 19
LOADER ATTACHMENT (2WS – “STRAIGHT LOADER ARM”) 19
LOADER ATTACHMENT (2WS – 4WS) 22
SECTION 84 – BACKHOE ATTACHMENT
DESCRIPTION AND OPERATION 3
BACKHOE ATTACHMENT CONTROLS 6
BACKHOE ATTACHMENT MECHANICAL CONTROLS 7
BACKHOE ATTACHMENT HYDRAULIC CONTROLS 18
BACKHOE ATTACHMENT SIDESHIFT (Sideshift version) 24
BACKHOE ATTACHMENT DISASSEMBLY 26
BACKHOE BUCKET REPLACEMENT 28
BACKHOE BUCKET 29
BACKHOE ATTACHMENT HYDRAULIC HANDLING 30
CONTROLS 30
HYDRAULIC DIAGRAM 31
HANDLING CYLINDER 32
DISASSEMBLY AND ASSEMBLY 33

Please Note:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.