Case Crawler Excavator CX800 Tier 3 Service Manual 87562957A – PDF DOWNLOAD

Description

Case Crawler Excavator CX800 Tier 3 Service Manual

FILE DETAILS:

Case Crawler Excavator CX800 Tier 3 Service Manual

Size : 85.7 MB
Format : PDF
Language : English
Brand: Case
Type of machine: Crawler Excavator
Type of document: Service Manual
Model: Case Crawler Excavator CX800 Tier 3
Part No:87562957A

DESCRIPTION:

Case Crawler Excavator CX800 Tier 3 Service Manual

GENERAL INFORMATION:

• Cleanning Clean all metal parts except bearings, in a suitable cleaning solvent or by steam cleaning. Do not use caustic soda for steam cleaning. After cleaning, dry and put oil on all parts. Clean oil passages with compressed air.
• Clean bearings in a suitable cleaning solvent, dry the bearings completely and put oil on the bearings. Inspection Check all parts when the parts are disassembled. Replace all parts that have wear or damage. Small scoring or grooves can be removed with a hone or crocus cloth. Complete a visual inspection for indications of wear, pitting and the replacement of parts necessary to prevent early failures.
• Bearings Check bearings for easy action. If bearings have a loose fit or rough action replace the bearing. Wash bearings with a suitable cleaning solvent and permit to air dry. DO NOT DRY BEARINGS WITH COMPRESSED AIR. Needle bearings Before you press needle bearings in a bore always remove any metal protrusions in the bore or edge of the bore. Before you press bearings into position put petroleum jelly on the inside and outside diameter of the bearings.
• Gears Check all gears for wear and damage. Replace gears that have wear or damage. Oil seals, O-rings and gaskets Always install new oil seals, O-rings and gaskets. Put petroleum jelly on seals and O-rings. Shafts Check all shafts that have wear or damage. Check the bearing and oil seal surfaces of the shafts for damage. Service parts Always install genuine Case service parts. When ordering refer to the Parts Catalog for the correct part number of the genuine Case replacement items.
• Failures due to the use of other than genuine Case replacement parts are not covered by warranty. Lubrication Only use the oils and lubricants specified in the Operator’s or Service Manuals. Failures due to the use of non-specified oils and lubricants are not covered by warranty.
• To prevent injury always follow the Warning, Caution and Danger notes in this section and throughout the manual. Put the warning tag shown below on the key for the keyswitch when servicing or repairing the machine. One warning tag is supplied with each machine. Additional tags Part Number 331-4614 are available from your service parts supplier

CASE CRAWLER EXCAVATOR CX800 TIER 3 SERVICE MANUAL 87562957A – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Case Crawler Excavator CX800 Tier 3 Service Manual

DIVISION/SECTION SECTION N° REFERENCE N°
1 GENERAL INFORMATION
Safety, general information and standard torque data 1001 7-27691EN
General specifications and special torque setting 1002 9-94710EN
2 ENGINE
Radiator and engine, removal and installation 2001 9-94910EN
Engine specifications *
Disassembly and assembly of the engine *
3 FUEL SYSTEM
Fuel tank 3001 9-36821EN
Fuel engine system *
4 ELECTRICAL SYSTEM
Electrical system, electrical and electronic troubleshooting 4001 9-94700EN
Inspection and maintenance of batteries and connecting a booster battery 4002 9-36830EN
Main and engine electronic control boxes 4003 9-94510EN
5 UNDERCARRIAGE
Removal and installation of tracks 5001 9-36860EN
Rollers 5003 9-36881EN
Sprocket 5004 9-36890EN
Idler wheel and tension shock absorber 5005 9-94350EN
6 DRIVE TRAIN
Drive motor and final drive transmission removal and installation 6001 9-36980EN
Drive motor and final drive transmission disassembly and assembly 6002 9-40351EN
Swing reduction gear, removal and installation 6003 9-36991EN
Swing reduction gear, disassembly and assembly 6004 9-42631EN
7 UNDERCARRIAGE HYDRAULICS
8 UPPERSTRUCTURE HYDRAULICS
Depressurising and decontaminating the hydraulic system, use of the
vacuum pump and bleeding the components 8000 9-94430EN
Specifications, troubleshooting, checks and hydraulic pressure settings 8001 9-94740EN
Hydraulic reservoir removal and installation 8002 9-94490EN
Main and pilot pumps, removal and installation 8003 9-40771EN
Main hydraulic control valve, removal and installation 8004 9-94501EN
Attachment cylinders, removal and installation 8005 7-27792EN
Hydraulic swivel, removal and installation 8006 9-94600EN
Pilot blocs, removal and installation 8007 9-94520EN
Swing motor, removal and installation 8008 9-94420EN
Main hydraulic pump, disassembly and assembly 8010 9-94590EN
Main hydraulic control valve, disassembly and assembly 8011 9-94781EN
Attachment cylinders, disassembly and assembly 8012 9-40941EN
Hand control levers, disassembly and assembly 8013 9-94630EN
Foot control levers, disassembly and assembly 8014 9-40992EN
Six-solenoid valves, disassembly and assembly 8015 9-42521EN
Caution valve, disassembly and assembly 8016 9-94531EN
Safety valve 8017 9-42770EN
Hydraulic swivel, disassembly and assembly 8018 9-42511EN
Swing motor, disassembly and assembly 8019 9-42530EN
Hydraulic functions 8020 9-94720EN
Lep 9-42691EN Edition 09-06
DIVISION/SECTION SECTION N° REFERENCE N°
Fan motor, removal and installation 8022 9-94660EN
Fan motor, disassembly and assembly 8023 9-94670EN
Fan pump, removal, disassembly, assembly and installation 8024 9-94680EN
Hydraulic component functions 8030 9-94130EN
9 UPPERSTRUCTURE
Upperstructure, turntable and counterweight 9002 9-42551EN
Boom, dipper and bucket 9003 9-42621EN
Seat and seat belt 9004 9-40960EN
Cab and cab equipment 9005 9-94650EN
Air conditioning troubleshooting 9006 7-xxxxxFR
Air conditioning unit disassembly and assembly 9007 9-94640EN
Air conditioning servicing 9008 7-xxxxxFR
Air conditioning components 9009 7-xxxxxFR
Removal and installation attachment, counterweight and side fram 9010 9-94730EN
Large format hydraulic schematic Pocket 87520431
Large format electrical schematic Pock

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.