Case CX15B CX18B Series 2 Mini Excavator Operator’s Manual 84286921 – PDF DOWNLOAD

Description

Case CX15B CX18B Series 2 Mini Excavator Operator’s Manual 84286921 – PDF DOWNLOAD

DESCRIPTION:

Case CX15B CX18B Series 2 Mini Excavator Operator’s Manual 84286921 – PDF DOWNLOAD

• The crawler mini excavators are hydraulic machines. They consist of two main parts: the upper frame and the lower frame. These components are coupled by means of a slewing bearing which enables the upper frame to slew with respect to the lower frame.
• The boom, tanks, radiators, counterweight, diesel engine and all hydraulic components for the operation of the excavator are fastened to the upper frame. The lower frame is equipped with crawlers which can be made of rubber or metal and with a blade for levelling operations.

• The machine has been built in accordance with state-of-the-art standards and the recognized safety rules. The machine must be used in accordance with its designated use, by observing the safety and precautionary rules and by strictly following the operating instructions.
• Any functional disorders, especially those affecting the safety of the machine, should therefore be rectified immediately. The Excavator is intended to be used in digging and loading operation (with bucket), ground levelling (with blade) and use of hydraulic hammer to break concrete or other solid material.

TABLE OF CONTENTS:

Case CX15B CX18B Series 2 Mini Excavator Operator’s Manual 84286921 – PDF DOWNLOAD

FOREWORD…………………………………………………………………………………………………………………………………… 0-1
DESIGNATED USE …………………………………………………………………………………………………………………………. 0-1
GENERAL INFORMATION……………………………………………………………………………………………………………….. 0-2
PERIODIC INSPECTIONS ……………………………………………………………………………………………………………….. 0-2
NOTE…………………………………………………………………………………………………………………………………………….. 0-2
REMARKS RELEVANT TO ORDERS………………………………………………………………………………………………… 0-3
NOISE LEVELS (2000/14/EC)…………………………………………………………………………………………………………… 0-4
SOUND POWER LEVEL ………………………………………………………………………………………………………………. 0-4
SOUND PRESSURE LEVEL AT THE OPERATOR’S SEAT ……………………………………………………………… 0-4
LEVEL OF VIBRATIONS TRANSMITTED TO THE OPERATOR …………………………………………………………… 0-5
OPERATOR PROTECTIVE STRUCTURE………………………………………………………………………………………….. 0-6
1. SAFETY PRECAUTIONS
1.1 GENERAL SAFETY INFORMATION ………………………………………………………………………………………….. 1-3
1.2 SAFETY PRECAUTIONS………………………………………………………………………………………………………….. 1-4
1.3 INSPECTION BEFORE TRAVELLING WITH THE MACHINE………………………………………………………… 1-6
1.4 SAFETY DURING OPERATION ………………………………………………………………………………………………. 1-12
1.5 INSPECTION AND MAINTENANCE SAFETY ……………………………………………………………………………. 1-20
1.6 PRECAUTIONS DURING BATTERY USE…………………………………………………………………………………. 1-28
1.7 WARNING LABELS AND SAFETY DECALS……………………………………………………………………………… 1-30
1.7.1 NOTES FOR WARNING LABELS AND SAFETY DECALS…………………………………………………….. 1-30
1.7.2 LOCATION OF WARNING LABELS AND DECALS ………………………………………………………………. 1-31
1.8 FORBIDDEN USE ………………………………………………………………………………………………………………….. 1-38
1.9 PRECAUTIONS AT THE END OF DAILY WORK……………………………………………………………………….. 1-41
1.10 TRANSPORTATION……………………………………………………………………………………………………………….. 1-42
1.11 TOWING THE MACHINE ………………………………………………………………………………………………………… 1-44
2. MACHINE FAMILIARIZATION
2.1 MACHINE FAMILIARIZATION …………………………………………………………………………………………………… 2-3
2.2 GENERAL NOMENCLATURE …………………………………………………………………………………………………… 2-3
2.2.1 FRONT, REAR, RIGHT AND LEFT……………………………………………………………………………………….. 2-3
2.2.2 MAIN COMPONENTS…………………………………………………………………………………………………………. 2-3
2.3 OPERATOR’S CAB NOMENCLATURE………………………………………………………………………………………. 2-5
2.4 INSTRUMENT AND CONTROL NOMENCLATURE……………………………………………………………………… 2-6
2.4.1 INSTRUMENT PANEL ………………………………………………………………………………………………………… 2-6
2.4.2 SWITCHES………………………………………………………………………………………………………………………… 2-9
2.4.3 LEVERS AND PEDALS……………………………………………………………………………………………………… 2-13
2.4.4 SEAT BELT ……………………………………………………………………………………………………………………… 2-19
2.4.5 CAB ………………………………………………………………………………………………………………………………… 2-20
2.4.6 ENGINE GUARD WITH LOCKING DEVICE AND COVERS …………………………………………………… 2-23
2.4.7 SEAT ADJUSTMENT ………………………………………………………………………………………………………… 2-24
2.4.8 WORK LIGHT…………………………………………………………………………………………………………………… 2-24
2.4.9 OPERATOR’S MANUAL COMPARTMENT ………………………………………………………………………….. 2-24
3. MACHINE OPERATION
3.1 MACHINE OPERATION……………………………………………………………………………………………………………. 3-3
3.1.1 DAILY INSPECTION …………………………………………………………………………………………………………… 3-3
3.1.2 CHECKS BEFORE ENGINE START-UP ……………………………………………………………………………….. 3-4
3.1.3 MACHINE WARM UP………………………………………………………………………………………………………… 3-10
3.1.4 STARTING THE ENGINE…………………………………………………………………………………………………… 3-11
INDEX
3.1.5 CHECKS AFTER ENGINE START-UP ………………………………………………………………………………… 3-15
3.1.6 STOPPING THE ENGINE ………………………………………………………………………………………………….. 3-17
3.1.7 MACHINE OPERATION …………………………………………………………………………………………………….. 3-18
3.1.8 PRACTICE TO IMPROVE EFFICIENCY………………………………………………………………………………. 3-27
3.1.9 MACHINE PARKING…………………………………………………………………………………………………………. 3-31
3.1.10CHECKS AND VERIFICATION AFTER WORK …………………………………………………………………….. 3-32
3.1.11PRECAUTIONS AFTER OPERATION…………………………………………………………………………………. 3-32
3.1.12MEASURES AFTER AN EMERGENCY STOP OF ENGINE …………………………………………………… 3-33
3.1.13EMERGENCY MEASURES FOR SUDDEN FAILURE OF MACHINE………………………………………. 3-34
3.1.14CAUTION WHILE USING RUBBER CRAWLERS………………………………………………………………….. 3-38
3.1.15MACHINE OPERATION WITH ADVERSE WEATHER CONDITIONS ……………………………………… 3-42
3.1.16PRECAUTIONS WHEN STORING THE MACHINE FOR A LONG PERIOD……………………………… 3-44
4. MAINTENANCE
4.1 GENERAL SAFETY INFORMATION…………………………………………………………………………………………… 4-3
4.2 GENERAL RULES AND SAFETY PRECAUTIONS ………………………………………………………………………. 4-4
4.3 LUBRICANT, FUEL AND COOLANT SPECIFICATIONS …………………………………………………………….. 4-11
4.4 MAINTENANCE GENERAL TABLE ………………………………………………………………………………………….. 4-12
4.5 TAG MAINTENANCE IN PROGRESS ………………………………………………………………………………………. 4-13
4.6 TORQUE SPECIFICATIONS FOR CAPSCREWS AND NUTS …………………………………………………….. 4-14
4.7 TORQUE SPECIFICATIONS FOR JOINTS AND HYDRAULIC HOSES ………………………………………… 4-15
4.8 INSTALLING FITTINGS, HYDRAULIC HOSES AND TUBES……………………………………………………….. 4-16
4.9 RELEASING INTERNAL PRESSURE FROM THE HYDRAULIC SYSTEM ……………………………………. 4-17
4.10 BLEEDING AIR IN FUEL SYSTEM …………………………………………………………………………………………… 4-19
4.11 REPLACEMENT OF RUBBER CRAWLER………………………………………………………………………………… 4-20
4.11.1REPLACEMENT OF RUBBER CRAWLER…………………………………………………………………………… 4-21
4.11.2INSTALLING RUBBER CRAWLERS……………………………………………………………………………………. 4-22
4.11.3CHECK AND ADJUSTMENT OF TENSION ON RUBBER CRAWLER …………………………………….. 4-23
4.12 INSPECTION AND MAINTENANCE TABLE………………………………………………………………………………. 4-27
4.13 WHEN NECESSARY………………………………………………………………………………………………………………. 4-30
4.14 PRE-START (EVERY 8 HOURS) INSPECTION AND MAINTENANCE …………………………………………. 4-40
4.15 50-HOUR (WEEKLY) INSPECTION AND MAINTENANCE………………………………………………………….. 4-43
4.16 250-HOUR (3-MONTH) INSPECTION AND MAINTENANCE……………………………………………………….. 4-49
4.17 500-HOUR (6-MONTH) INSPECTION AND MAINTENANCE……………………………………………………….. 4-56
4.18 1000-HOUR (12-MONTH) INSPECTION AND MAINTENANCE……………………………………………………. 4-59
4.19 2000-HOUR SERVICE INSPECTION AND MAINTENANCE………………………………………………………… 4-62
4.20 BIODEGRADABLE HYDRAULIC OIL………………………………………………………………………………………… 4-70
5. TRANSPORTATION
5.1 WHEN PREPARING TRANSPORTATION PLANS……………………………………………………………………….. 5-3
5.2 LIFTING PROCEDURES OF COMPLETE MACHINE …………………………………………………………………… 5-6
6. SPECIFICATIONS
6.1 MAINTENANCE OPERATIONS SUMMARY DECAL…………………………………………………………………….. 6-3
6.2 DIMENSIONS ………………………………………………………………………………………………………………………….. 6-4
6.2.1 CAB DIMENSIONS……………………………………………………………………………………………………………… 6-4
6.2.2 CANOPY DIMENSIONS………………………………………………………………………………………………………. 6-5
6.3 GENERAL SPECIFICATIONS……………………………………………………………………………………………………. 6-6
6.4 DIGGING PERFORMANCE ………………………………………………………………………………………………………. 6-8
6.5 LIFTING LOADS………………………………………………………………………………………………………………………. 6-9
6.5.1 LIFTING LOADS (CX15B) ……………………………………………………………………………………………………. 6-9
6.5.2 LIFTING LOADS (CX18B) ………………………………………………………………………………………………….. 6-11
INDEX
7. OPTIONAL ATTACHMENT
7.1 OPTIONAL ATTACHMENT PEDAL
(HYDRAULIC BREAKER AND NIBBLER)7-3
7.1.1 SELECTION OF HYDRAULIC BREAKER AND NIBBLER ……………………………………………………….. 7-3
7.1.2 BEFORE OPERATING HYDRAULIC BREAKER AND NIBBLER………………………………………………. 7-3
7.1.3 PREVENTION OF HYDRAULIC OIL CONTAMINATION………………………………………………………….. 7-3
7.1.4 ATTACHMENT OPERATION……………………………………………………………………………………………….. 7-4
7.1.5 SETTING SELECTOR VALVE ……………………………………………………………………………………………… 7-6
7.2 SAFETY INSTRUCTIONS…………………………………………………………………………………………………………. 7-7
7.3 REGULAR INSPECTION AND MAINTENANCE…………………………………………………………………………. 7-11
8. TROUBLESHOOTING
8.1 GENERAL TROUBLESHOOTING ……………………………………………………………………………………………… 8-3
9. ELECTRICAL SYSTEM
9.1 GENERALITIES……………………………………………………………………………………………………………………….. 9-3
9.2 BATTERIES…………………………………………………………………………………………………………………………….. 9-4
9.3 FUSE BOX (MAIN) …………………………………………………………………………………………………………………… 9-6
9.3.1 VARIOUS FUSES……………………………………………………………………………………………………………….. 9-6
9.4 RELAY BOX ……………………………………………………………………………………………………………………………. 9-7

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• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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