Case CX160 & CX180 Crawler Excavators Operator’s Manual 6-35841GB – PDF DOWNLOAD

Description

Case CX160 & CX180 Crawler Excavators Operator’s Manual 6-35841GB – PDF DOWNLOAD 

DESCRIPTION:

Case CX160 & CX180 Crawler Excavators Operator’s Manual 6-35841GB – PDF DOWNLOAD

TO THE OWNER :

• Your machine has been designed and built to the highest standards of quality. It conforms to all current safety regulations. See “Official documents”. However, the risk of accidents can never be completely excluded.
• That is why it is essential to observe elementary safety rules and precautions. Read this manual carefully, paying particular attention to the instructions concerning safety, operation and maintenance so as to avoid the risk of injury while operating or servicing the machine. Use this manual as a guide.
• Your machine will remain a reliable working tool provided it is kept in good working condition and serviced properly. The standard attachments and tools of this machine are designed to carry out all kinds of earthmoving, rehandling, boring, ditch-cleaning operations.
• If you want to use this machine to handle a load (pipes, culverts, formwork, etc.), make sure that it is designed to carry out this kind of work. For this type of application, the machine must be equipped with safety valves, an overload indicator, a load handling chart corresponding to the type of machine and its attachment and a load fixing point. All legal requirements must also be strictly observed.
• Do not use this machine for any application or purpose other than those described in this manual. If the machine is to be used for work involving the use of special attachments, accessories or equipment, consult your CASE Dealer in order to make sure that any adaptations or modifications made are in keeping with the machine’s technical specifications and with prevailing safety requirements.
• Any modification or adaptation which is not approved by the manufacturer may invalidate the machine’s initial conformity with safety requirements. The machine must undergo regular inspections, the frequency of which varies according to the type of use. Consult your CASE Dealer.

TABLE OF CONTENTS:

Case CX160 & CX180 Crawler Excavators Operator’s Manual 6-35841GB – PDF DOWNLOAD 

TO THE OWNER ……………………………………………………………………………….. 5- 9
CX160 AND CX180 HYDRAULIC CRAWLER EXCAVATORS …………………….. 5
TO THE OWNER …………………………………………………………………………………….. 6
RIGHT, LEFT, FRONT AND REAR OF THE MACHINE ………………………………. 9
IDENTIFICATION NUMBERS/MACHINE COMPONENTS ……………………. 10-13
TYPE, SERIAL NUMBER AND YEAR OF MANUFACTURE ……………………… 10
NOISE LEVEL ………………………………………………………………………………………. 11
MACHINE COMPONENTS …………………………………………………………………….. 12
SAFETY/DECALS/HAND SIGNALS ………………………………………………….. 14- 35
SAFETY INSTRUCTIONS …………………………………………………………………….. 14
DECALS ………………………………………………………………………………………………. 26
HAND SIGNALS ……………………………………………………………………………………. 31
CONTROLS/INSTRUMENTS/ACCESSORIES ……………………………………. 36 – 81
CAB DOOR …………………………………………………………………………………………… 36
STEPS AND ACCESS HANDLES …………………………………………………………… 37
OPERATOR’S COMPARTMENT CONTROLS …………………………………………. 38
SYSTEMS DISPLAY AND CONTROL PANEL …………………………………………. 44
HEATING AND VENTILATION CONTROLS …………………………………………….. 58
HEATING, VENTILATION OR AIR-CONDITIONING CONTROLS ……………… 61
OPERATOR’S SEAT ……………………………………………………………………………… 66
WINDSHIELD ……………………………………………………………………………………….. 69
LOWER FRONT WINDOW …………………………………………………………………….. 70
REAR WINDOW AND EMERGENCY EXIT ……………………………………………… 71
FUEL TANK ………………………………………………………………………………………….. 72
REAR VIEW MIRRORS …………………………………………………………………………. 73
FRONT STORAGE BOX ………………………………………………………………………… 73
SIDE DOORS ……………………………………………………………………………………….. 74
ENGINE HOOD …………………………………………………………………………………….. 75
LOWER PANELS ………………………………………………………………………………….. 76
WINDSHIELD WASHER RESERVOIR ……………………………………………………. 76
LOAD HANDLING EYES ……………………………………………………………………….. 77
TOWING PORTS ………………………………………………………………………………….. 78
ROTATING BEACON CABLE …………………………………………………………………. 78
SAFETY VALVES ………………………………………………………………………………….. 79
OPTIONAL TOOL FLOW SELECTOR VALVE …………………………………………. 79
OPTIONAL TOOL SUPPLY VALVES ………………………………………………………. 80
FUEL TANK FILLER PUMP ……………………………………………………………………. 81
OPERATING INSTRUCTIONS ………………………………………………………… 82-123
BEFORE OPERATING THE MACHINE …………………………………………………… 82
OPERATING THE MACHINE …………………………………………………………………. 83
RUN-IN PERIOD …………………………………………………………………………………… 85
ANTI-THEFT DEVICE ……………………………………………………………………………. 86
STARTING THE ENGINE ………………………………………………………………………. 89
BRINGING THE MACHINE UP TO OPERATING TEMPERATURE ……………. 91
ENGINE OPERATION …………………………………………………………………………… 92
OPERATING THE MACHINE IN COLD WEATHER ………………………………….. 93
OPERATING THE MACHINE IN HOT WEATHER ……………………………………. 93
STOPPING THE ENGINE ……………………………………………………………………… 94
MACHINE OPERATION ………………………………………………………………………… 95
MACHINE TRAVEL ……………………………………………………………………………….. 97
HANDLING THE MACHINE ………………………………………………………………….. 100
LOAD HANDLING ……………………………………………………………………………….. 100
LOAD HANDLING LIMITS ……………………………………………………………………. 102
OPERATING THE MACHINE IN WATER ………………………………………………. 103
OPERATING THE MACHINE ON SLOPING GROUND …………………………… 103
OPERATING THE BACKHOE BUCKET ………………………………………………… 104
QUICK COUPLER INSTALLATION ………………………………………………………. 105
QUICK TOOL INSTALLATION AND REMOVAL …………………………………….. 106
PARKING THE MACHINE ……………………………………………………………………. 110
TOWING THE MACHINE …………………………………………………………………….. 111
LOWERING THE ATTACHMENT IN THE EVENT
OF A MACHINE FAILURE ……………………………………………………………….. 112
HYDRAULIC BREAKER OR HIGH FLOW HYDRAULIC CIRCUITS …………. 113
TRANSPORTING THE MACHINE ………………………………………………………… 117
HANDLING THE HYDRAULIC BREAKER ……………………………………………… 121
BREAKING TECHNIQUES ON A HYDRAULIC BREAKER ……………………… 121
CHOICE OF TOOLS ON A HYDRAULIC BREAKER ………………………………. 122
SPECIAL CONDITIONS OF USE ON A HYDRAULIC BREAKER …………….. 123
SERVICING INTERVALS ……………………………………………………………… 124 -131
SERVICING INSTRUCTIONS ………………………………………………………………. 124
HOURMETER …………………………………………………………………………………….. 125
DAILY INSPECTION ……………………………………………………………………………. 125
QUICK COUPLER SERVICING INSTRUCTIONS …………………………………… 127
QUICK COUPLER INCORRECT FUNCTIONING …………………………………… 127
INTERVALS ……………………………………………………………………………………….. 128
HYDRAULIC BREAKER INTERVALS ……………………………………………………. 131
2
LUBRICATION/FIL TEAS/FLUIDS …………………………………………………. 132 -174
FLUIDS AND LUBRICANTS …………………………………………………………………. 132
ENVIRONMENT ………………………………………………………………………………….. 135
FLUID AND LUBRICANT CAPACITIES AND SPECIFICATIONS ……………… 136
GREASE POINTS ……………………………………………………………………………….. 138
GREASING THE TURNTABLE TEETH …………………………………………………. 144
GREASING THE SWING REDUCTION GEAR ……………………………………….. 144
GREASING THE HYDRAULIC BREAKER ……………………………………………… 145
LEVELS ……………………………………………………………………………………………… 146
ENGINE ……………………………………………………………………………………………… 148
COOLING SYSTEM …………………………………………………………………………….. 150
FUEL SYSTEM ……………………………………………………………………………………. 153
RELEASING PRESSURE IN THE HYDRAULIC SYSTEM ……………………….. 156
HYDRAULIC SYSTEM …………………………………………………………………………. 157
AIR FILTER ………………………………………………………………………………………… 168
SWING REDUCTION GEAR ………………………………………………………………… 172
TRAVEL REDUCTION GEARS …………………………………………………………….. 174
MAINTENANCE/ADJUSTMENTS ………………………………………………….. 175 – 202
TRACKS …………………………………………………………………………………………….. 175
TRACK ROLLERS AND IDLER WHEELS ……………………………………………… 179
RADIATOR AND OIL COOLER …………………………………………………………….. 179
FAN AND ALTERNATOR DRIVE BELT …………………………………………………. 180
FUEL TANK FILTER ……………………………………………………………………………. 182
ADJUSTING ROCKER ARM CLEARANCE ……………………………………………. 182
INSPECTING AND CLEANING THE MACHINE ……………………………………… 182
CHECKING FOR CYLINDER LEAKAGE ……………………………………………….. 183
PLASTIC AND RESIN PARTS ………………………………………………………………. 183
REPLACING A BACKHOE BUCKET TOOTH TIP …………………………………… 184
TEETH AND TOOTH TIP WEAR LIMITS ……………………………………………….. 185
REPLACING A BACKHOE BUCKET ……………………………………………………… 186
SHIMMING THE BACKHOE BUCKET …………………………………………………… 188
REPLACING A TOOL ON A HYDRAULIC BREAKER ……………………………… 189
REPLACING A TOOL BUSHING ON A HYDRAULIC BREAKER ……………… 191
WEAR LIMITS ON A HYDRAULIC BREAKER ………………………………………… 192
REPLACING A HYDRAULIC BREAKER ……………………………………………… 193
CHECKING THE QUICK COUPLER LATCHING HOOK OPENING ………….. 194
WELDING ON THE MACHINE ……………………………………………………………… 195
FIRE EXTINGUISHER …………………………………………………………………………. 195
AIR CONDITIONING ……………………………………………………………………………. 196
ENGINE TROUBLESHOOTING ……………………………………………………………. 199
TORQUE SETTING AND RETAINING SCREWS ……………………………………. 201
3
ELECTRICAL SYSTEM ………………………………………………………………… 203 – 211
FUSES ……………………………………………………………………………………………….. 203
BATTERIES ……………………………………………………………………………………….. 205
CONNECTING BOOSTER BATTERIES ………………………………………………… 208
ALTERNATOR ……………………………………………………………………………………. 209
STARTER MOTOR ……………………………………………………………………………… 209
REPLACING A BULB …………………………………………………………………………… 210
STORAGE ………………………………………………………………………………….. 212-213
STORING THE MACHINE ……………………………………………………………………. 212
SPECIFICATIONS ……………………………………………………………………….. 214 – 227
ENGINE ……………………………………………………………………………………………… 214
HYDRAULIC SYSTEM …………………………………………………………………………. 214
UNDERCARRIAGE ……………………………………………………………………………… 216
SAFETY DEVICES ……………………………………………………………………………… 216
OPERATOR’S COMPARTMENT ………………………………………………………….. 216
NOISE LEVELS …………………………………………………………………………………… 216
CAB …………………………………………………………………………………………………… 217
WEIGHTS …………………………………………………………………………………………… 217
ONE-PIECE BOOM …………………………………………………………………………….. 217
DIPPER ……………………………………………………………………………………………… 217
BUCKETS …………………………………………………………………………………………… 218
MACHINE OVERALL DIMENSIONS ……………………………………………………… 219
WORKING RANGE ……………………………………………………………………………… 221
HYDRAULIC BREAKER ………………………………………………………………………. 223
QUICK COUPLER ………………………………………………………………………………. 227
ALPHABETICAL INDEX ……………………………………………………………….. 228 – 231

IMAGES PREVIEW OF THE MANUAL:

CASE CX160 & CX180 CRAWLER EXCAVATORS OPERATOR’S MANUAL 6-35841GB – PDF DOWNLOAD:

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V