Case CX160B & CX180B Hydraulic Crawler Excavators Operator’s Manual 87600995 – PDF DOWNLOAD

Description

Case CX160B & CX180B Hydraulic Crawler Excavators Operator’s Manual 87600995 – PDF DOWNLOAD

DESCRIPTION:

Case CX160B & CX180B Hydraulic Crawler Excavators Operator’s Manual 87600995 – PDF DOWNLOAD

TO THE OWNER :

Your machine has been designed and built to the highest standards of quality. It conforms to all current safety regulations. See “Official documents”. However, the risk of accidents can never be completely excluded. That is why it is essential to observe elementary safety rules and precautions.

• Read this manual carefully, paying particular attention to the instructions concerning safety, operation and maintenance so as to avoid the risk of injury while operating or servicing the machine. The standard attachments and tools of this machine are designed to carry out all kinds of earthmoving and rehandling operations.
• If you want to use this machine to handle a load (pipes, culverts, formwork, etc.), make sure that it is designed to carry out this kind of work. For this type of application, the machine must be equipped with safety valves, an overload indicator, a load handling chart corresponding to the type of machine and its attachment and a load fixing point.
• All legal requirements must also be strictly observed. Do not use this machine for any application or purpose other than those described in this manual. If the machine is to be used for work involving the use of special attachments, accessories or equipment, consult your CASE Dealer in order to make sure that any adaptations or modifications made are in keeping with the machine’s technical specifications and with prevailing safety requirements.
• Any modification or adaptation which is not approved by the manufacturer may invalidate the machine’s initial conformity with safety requirements. The machine must undergo regular inspections, the frequency of which varies according to the type of use. Consult your CASE Dealer.Before permitting a new operator on this machine, make sure:
  1. That the operator has received the necessary training on how to operate the machine correctly
  and safely in one of our training centres or from an approved organization.
  2. That the operator has read and understood the instructions given in this manual.
• Always keep this manual in the operator’s compartment (in the seat back, behind the operator’s seat). Make sure it is always complete and in good condition. If you wish to obtain extra copies, or copies in languages other than that of the country of use, consult your CASE Dealer.
• Your CASE Dealer is at your disposal for any further information. He will also provide any after-sales service you may require, and genuine CASE spare parts, your guarantee of quality and match.

TABLE OF CONTENTS:

Case CX160B & CX180B Hydraulic Crawler Excavators Operator’s Manual 87600995 – PDF DOWNLOAD

1 – To the Owner
2 – Identification Numbers/Machine Components
3 – Safety/Decals/Hand Signals
4 – Controls/Instruments/Accessories
5 – Operating Instructions
6 – Servicing Intervals
7 – Lubrication/Filters/Fluids
8 – Maintenance/Adjustments
9 – Electrical System
10 – Storage
11 – Specifications
12 – Alphabetical Index

SECTION 1 – TO THE OWNER …………………………………………………………………………………………………… 1-1
CX160B and CX180B hydraulic crawler excavators …………………………………………………………………….. 1-1
Official documents ……………………………………………………………………………………………………………………1-2
Right, left, front and rear of the machine ……………………………………………………………………………………..1-3
SECTION 2 – IDENTIFICATION NUMBERS/MACHINE COMPONENTS ………………………………………….. 2-1
Type, serial number and year of manufacture of the machine ………………………………………………………..2-1
Description of the main components …………………………………………………………………………………………..2-3
SECTION 3 – SAFETY/DECALS/HAND SIGNALS ………………………………………………………………………… 3-1
Safety instructions ……………………………………………………………………………………………………………………3-1
Before using the machine …………………………………………………………………………………………………………3-2
Operating the machine ……………………………………………………………………………………………………………..3-3
Cab protection (F.O.P.S.) ………………………………………………………………………………………………………….3-4
Preventing risks caused by vibrations …………………………………………………………………………………………3-4
Quick coupler ………………………………………………………………………………………………………………………….3-4
Safety area ……………………………………………………………………………………………………………………………..3-5
Parking the machine ………………………………………………………………………………………………………………..3-5
Before using the hydraulic breaker …………………………………………………………………………………………….3-6
Using the hydraulic breaker ………………………………………………………………………………………………………3-6
Maintenance and adjustments …………………………………………………………………………………………………..3-7
Preventing fires or explosions ……………………………………………………………………………………………………3-8
Prevention of burns ………………………………………………………………………………………………………………….3-9
Decals ………………………………………………………………………………………………………………………………….3-10
Hand signals …………………………………………………………………………………………………………………………3-22
SECTION 4 – CONTROLS/INSTRUMENTS/ACCESSORIES ………………………………………………………….. 4-1
Cab door ………………………………………………………………………………………………………………………………..4-1
Steps and access handles ………………………………………………………………………………………………………..4-2
Position of the operator’s compartment controls and accessories …………………………………………………..4-3
Right-hand control arm ……………………………………………………………………………………………………………..4-4
Front RH console …………………………………………………………………………………………………………………….4-6
Left-hand control arm ……………………………………………………………………………………………………………….4-7
RH console ……………………………………………………………………………………………………………………………..4-9
Systems display and function control panel ……………………………………………………………………………….4-10
Function and message display screen ………………………………………………………………………………………4-12
Heating and ventilation or air conditioning controls ……………………………………………………………………..4-15
Function cancellation lever and safety bar …………………………………………………………………………………4-19
Dipper and upperstructure swing left-hand control lever ………………………………………………………………4-20
Boom and bucket right-hand control lever …………………………………………………………………………………4-20
Travel control levers and pedals ………………………………………………………………………………………………4-21
Option pedals ………………………………………………………………………………………………………………………..4-21
Articulated boom adjustment pedal (CX160B) ……………………………………………………………………………4-21
Offset-backhoe boom or high flow hydraulic circuit control pedal ………………………………………………….4-22
TABLE OF CONTENTS
Controls/Instruments/Accessories (continued)
Low flow hydraulic circuit control pedal ……………………………………………………………………………………..4-22
Adjustment and locking the option pedals ………………………………………………………………………………….4-23
Footrest ………………………………………………………………………………………………………………………………..4-24
Cab light ……………………………………………………………………………………………………………………………….4-24
Coat hanger hook …………………………………………………………………………………………………………………..4-24
Fuse box ……………………………………………………………………………………………………………………………….4-25
Quick coupler locking and unlocking control switch …………………………………………………………………….4-26
Roof curtain …………………………………………………………………………………………………………………………..4-26
Roof hatch …………………………………………………………………………………………………………………………….4-26
Cab door sliding windows ………………………………………………………………………………………………………..4-27
Sun shield ……………………………………………………………………………………………………………………………..4-27
Magazine rack ……………………………………………………………………………………………………………………….4-27
Refrigerated compartment ……………………………………………………………………………………………………….4-27
Storage compartment ……………………………………………………………………………………………………………..4-28
Cup holder …………………………………………………………………………………………………………………………….4-28
Operator’s seat ………………………………………………………………………………………………………………………4-29
Windshield …………………………………………………………………………………………………………………………….4-33
Lower front window …………………………………………………………………………………………………………………4-34
Rear window (emergency exit) …………………………………………………………………………………………………4-34
Fuel tank ……………………………………………………………………………………………………………………………….4-35
Rear view mirrors …………………………………………………………………………………………………………………..4-36
Front storage box …………………………………………………………………………………………………………………..4-36
Side doors …………………………………………………………………………………………………………………………….4-37
Engine hood ………………………………………………………………………………………………………………………….4-38
Lower panels …………………………………………………………………………………………………………………………4-38
Windshield washer reservoir ……………………………………………………………………………………………………4-39
Rotary light cable ……………………………………………………………………………………………………………………4-39
Load handling eyes ………………………………………………………………………………………………………………..4-40
Towing holes …………………………………………………………………………………………………………………………4-41
Cab protection (F.O.P.S.) ………………………………………………………………………………………………………..4-41
Safety valves …………………………………………………………………………………………………………………………4-42
Optional tool supply valves ………………………………………………………………………………………………………4-42
Fuel tank filling pump ………………………………………………………………………………………………………………4-43
SECTION 5 – OPERATING INSTRUCTIONS ………………………………………………………………………………… 5-1
Before using the machine ………………………………………………………………………………………………………….5-1
Operating the machine ……………………………………………………………………………………………………………..5-2
Run-in period …………………………………………………………………………………………………………………………..5-3
Anti-theft device ……………………………………………………………………………………………………………………….5-4
Starting the engine …………………………………………………………………………………………………………………..5-7
Bringing the machine up to operating temperature ……………………………………………………………………….5-9
TABLE OF CONTENTS
Operating instructions (continued)
Engine operation ……………………………………………………………………………………………………………………5-10
Stopping the engine ……………………………………………………………………………………………………………….5-11
Operating the machine in cold weather ……………………………………………………………………………………..5-12
Operating the machine in hot weather ………………………………………………………………………………………5-13
Machine operation ………………………………………………………………………………………………………………….5-14
Machine travel ……………………………………………………………………………………………………………………….5-15
Handling the machine …………………………………………………………………………………………………………….5-18
Load handling ………………………………………………………………………………………………………………………..5-19
Handling the load with the quick coupler ……………………………………………………………………………………5-20
Load handling limits charts ………………………………………………………………………………………………………5-21
Operating the machine in water ……………………………………………………………………………………………….5-21
Operating the machine on sloping ground …………………………………………………………………………………5-22
Operating the backhoe bucket …………………………………………………………………………………………………5-22
Quick coupler installation ………………………………………………………………………………………………………..5-23
Quick tool installation and removal …………………………………………………………………………………………..5-23
Parking the machine ………………………………………………………………………………………………………………5-28
Towing the machine ……………………………………………………………………………………………………………….5-30
Lowering the attachment in the event of a machine failure …………………………………………………………..5-31
Auxiliary hydraulic circuits ……………………………………………………………………………………………………….5-32
Transporting the machine ……………………………………………………………………………………………………….5-39
Handling the hydraulic breaker ………………………………………………………………………………………………..5-44
Hydraulic breaker breaking principles ……………………………………………………………………………………….5-44
Choice of the tools on the hydraulic breaker ………………………………………………………………………………5-45
Special conditions of use of the hydraulic breaker ………………………………………………………………………5-45
SECTION 6 – SERVICING INTERVALS ……………………………………………………………………………………….. 6-1
Servicing instructions ……………………………………………………………………………………………………………….6-1
Hourmeter ………………………………………………………………………………………………………………………………6-2
Daily inspections ……………………………………………………………………………………………………………………..6-2
Quick coupler servicing instructions …………………………………………………………………………………………..6-4
Quick coupler incorrect functioning …………………………………………………………………………………………….6-4
Hydraulic breaker servicing instructions ………………………………………………………………………………………6-5
Intervals ………………………………………………………………………………………………………………………………….6-6
SECTION 7 – LUBRICATION/FILTERS/FLUIDS ……………………………………………………………………………. 7-1
Fluids and Lubricants ……………………………………………………………………………………………………………….7-1
Environment ……………………………………………………………………………………………………………………………7-4
Fluid and lubricant capacities and specifications ………………………………………………………………………….7-4
Grease points ………………………………………………………………………………………………………………………….7-5
Levels …………………………………………………………………………………………………………………………………..7-20
Engine ………………………………………………………………………………………………………………………………….7-22
Cooling system ………………………………………………………………………………………………………………………7-25
TABLE OF CONTENTS
Lubrication/filters/fluids (continued)
Fuel system …………………………………………………………………………………………………………………………..7-28
Releasing pressure in the hydraulic system ……………………………………………………………………………….7-33
Hydraulic system ……………………………………………………………………………………………………………………7-35
Air filter …………………………………………………………………………………………………………………………………7-44
Swing reduction gear ………………………………………………………………………………………………………………7-48
Travel reduction gears …………………………………………………………………………………………………………….7-50
SECTION 8 – MAINTENANCE/ADJUSTMENTS ……………………………………………………………………………. 8-1
Tracks …………………………………………………………………………………………………………………………………….8-1
Track rollers and idler wheels …………………………………………………………………………………………………….8-4
Radiators and oil coolers …………………………………………………………………………………………………………..8-5
Fan and alternator drive belt ………………………………………………………………………………………………………8-6
Adjustment of engine valve rocker clearances ……………………………………………………………………………..8-7
Fuel tank filter ………………………………………………………………………………………………………………………….8-7
Cab protection (F.O.P.S.) ………………………………………………………………………………………………………….8-8
Fire extinguisher ………………………………………………………………………………………………………………………8-8
Welding on the machine ……………………………………………………………………………………………………………8-9
Inspecting and cleaning the machine ………………………………………………………………………………………….8-9
Checking for cylinder leakage ………………………………………………………………………………………………….8-10
Plastic and resin parts …………………………………………………………………………………………………………….8-10
Teeth and tooth tip wear limits ………………………………………………………………………………………………….8-11
Replacing a tooth on the backhoe bucket ………………………………………………………………………………….8-11
Replacing a backhoe bucket ……………………………………………………………………………………………………8-12
Shimming the backhoe bucket …………………………………………………………………………………………………8-14
Replacing a tool on a hydraulic breaker …………………………………………………………………………………….8-15
Replacing a tool bushing on a hydraulic breaker …………………………………………………………………………8-17
Wear limits on a hydraulic breaker ……………………………………………………………………………………………8-18
Replacing a hydraulic breaker ………………………………………………………………………………………………….8-20
Checking the quick coupler latching hook opening ……………………………………………………………………..8-21
Air conditioning ………………………………………………………………………………………………………………………8-23
Engine troubleshooting ……………………………………………………………………………………………………………8-27
Hardware torque inspection ……………………………………………………………………………………………………..8-29
SECTION 9 – ELECTRICAL SYSTEM ………………………………………………………………………………………….. 9-1
Fuses ……………………………………………………………………………………………………………………………………..9-1
Batteries …………………………………………………………………………………………………………………………………9-3
Alternator ………………………………………………………………………………………………………………………………..9-7
Starter motor ……………………………………………………………………………………………………………………………9-7
Replacing a bulb ………………………………………………………………………………………………………………………9-8
SECTION 10 – STORAGE …………………………………………………………………………………………………………. 10-1
Storing the machine ………………………………………………………………………………………………………………..10-1
TABLE OF CONTENTS
SECTION 11 – SPECIFICATIONS ……………………………………………………………………………………………… 11-1
Engine ………………………………………………………………………………………………………………………………….11-1
Hydraulic system ……………………………………………………………………………………………………………………11-1
Undercarriage ……………………………………………………………………………………………………………………….11-2
Safety devices ……………………………………………………………………………………………………………………….11-2
Operator’s compartment …………………………………………………………………………………………………………11-3
Noise levels …………………………………………………………………………………………………………………………..11-3
Vibration level inside the cab …………………………………………………………………………………………………..11-3
Cab ………………………………………………………………………………………………………………………………………11-3
Weights ………………………………………………………………………………………………………………………………..11-4
Booms ………………………………………………………………………………………………………………………………….11-4
Dippers …………………………………………………………………………………………………………………………………11-4
Backhoe buckets ……………………………………………………………………………………………………………………11-4
Machine overall dimensions …………………………………………………………………………………………………….11-5
Working range ……………………………………………………………………………………………………………………….11-8
Hydraulic breakers ……………………………………………………………………………………………………………….11-11
Quick coupler ………………………………………………………………………………………………………………………11-15
SECTION 12 – ALPHABETICAL INDEX …………………………………………………………………………………….. 12-1

IMAGES PREVIEW OF THE MANUAL:

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V