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Case CX160D Crawler Excavator Service Manual 87673889 - PDF DOWNLOAD

Case CX160D Crawler Excavator Service Manual 87673889 – PDF DOWNLOAD

Name: Case CX160D Crawler Excavator Service Manual 87673889 - PDF DOWNLOAD
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Case CX160D Crawler Excavator Service Manual 87673889 – PDF DOWNLOAD

Category: CASE Tags: Case CX160D Crawler Excavator Service, Case CX160D Crawler Excavator Service Manual 87673889, Case CX160D Crawler Excavator Service Manual 87673889 - PDF DOWNLOAD Vendor: Drill Rig Docs

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Description

Description

Case CX160D Crawler Excavator Service Manual 87673889 – PDF DOWNLOAD

DESCRIPTION:

Case CX160D Crawler Excavator Service Manual 87673889 – PDF DOWNLOAD

Cleaning :

Clean all metal parts except bearings, in a suitable cleaning solvent or by steam cleaning. Do not use caustic soda for steam cleaning. After cleaning, dry and put oil on all parts. Clean oil passages with compressed air. Clean bearings in a suitable cleaning solvent, dry the bearings completely and put oil on the bearings.

Inspection:

Check all parts when the parts are disassembled. Replace all parts that have wear or damage. Small scoring or grooves can be removed with a hone or crocus cloth. Complete a visual inspection for indications of wear, pitting and the replacement of parts necessary to prevent early failures.

Bearings :

Check bearings for easy action. If bearings have a loose fit or rough action replace the bearing. Wash bearings with a suitable cleaning solvent and permit to air dry. DO NOT DRY BEARINGS WITH COMPRESSED AIR.

Needle :

Bearings Before you press needle bearings in a bore always remove any metal protrusions in the bore or edge of the bore. Before you press bearings into position put petroleum jelly on the inside and outside diameter of the bearings.

Gears :

Check all gears for wear and damage. Replace gears that have wear or damage.

Oil Seals, O-Rings and Gaskets :

Always install new oil seals, O-rings and gaskets. Put petroleum jelly on seals and O-rings.

Shafts :

Check all shafts that have wear or damage. Check the bearing and oil seal surfaces of the shafts for damage.

Service Parts :

Always install genuine Case service parts. When ordering refer to the Parts Catalog for the correct part number of the genuine Case replacement items. Failures due to the use of other than genuine Case replacement parts are not covered by warranty.

Lubrication:

Only use the oils and lubricants specified in the Operator’s or Service Manuals. Failures due to the use of non-specified oils and lubricants are not covered by warranty.

TABLE OF CONTENTS:

Case CX160D Crawler Excavator Service Manual 87673889 – PDF DOWNLOAD

1 GENERAL INFORMATION
Safety, general information and standard torque data ………………………………. 1001
General specifications and special torque setting ……………………………………. 1002
2 ENGINE
Removal and installation of the engine …………………………………………………… 2000
Removal and installation of the fuel cooler, engine inter-cooler,
radiator and oil cooler ………………………………………………………………………. 2001
Removal and installation of the turbo charger …………………………………………. 2004
Removal and installation of EGR cooler and EGR valve …………………………… 2005
Removal and installation of the engine hood …………………………………………… 2006
Engine specifications …………………………………………………………………………………. *
DisassemЫy and assemЫy of the engine …………………………………………………….. *
З FUEL SYSTEM
Removal and installation of the fuel tank ………………………………………………… 3001
Removal and installation of the supply pump and common rail …………………. 3004
Removal and installation of the injectors ………………………………………………… 3005
Fuel engine system …………………………………………………………………………………… *
4 ELECTRICAL SYSTEM
Service connector kit …………………………………………………………………………… 4000
Electrical and engine functions and service support ………………………………… 4001
Removal and installation of the starter motor ………………………………………….. 4004
Removal and installation of the alternator ………………………………………………. 4005
Electrical equipment and electrical circuit diagrams …………………………………. 4020
Engine error code (DTC) ……………………………………………………………………… 4021
Main body error code (DTC) …………………………………………………………………. 4022
TrouЫeshooting, 4JJ 1 engine ……………………………………………………………….. 4023
5 UNDERCARRIAGE
Removal and installation of tracks …………………………………………………………. 5001
Rollers ………………………………………………………………………………………………. 5003
Take-up roller ……………………………………………………………………………………… 5005
6 DRIVE TRAIN
Removal and installation of the drive motor and
final drive transmission …………………………………………………………………….. 6001
DisassemЫy and assemЫy of the drive motor and
final drive transmission …………………………………………………………………….. 6002
Removal and installation of the swing motor and
swing reduction gear ……………………………………………………………………….. 6003
DisassemЫy and assemЫy of the swing reduction gear …………………………… 6004
7 UNDERCARRIAGE HYDRAULICS
8 UPPERSTRUCTURE HYDRAULICS
Depressurising and decontaminating the hydraulic system, use of the
vacuum pump and Ыeeding the components ………………………………………. 8000
Specifications, trouЫeshooting, checks and
hydraulic pressure settings ……………………………………………………………….. 8001
Removal and installation of the hydraulic reservoir ………………………………….. 8002
Removal and installation of the main hydraulic pump ……………………………….. 8003
Removal and installation of the main hydraulic control valve ……………………… 8004
Removal and installation of the attachment cylinders ……………………………….. 8005
Removal and installation of the hydraulic swivel ………………………………………. 8006
Removal and installation of the pilot Ыосs ………………………………………………. 8007
Removal and installation of the swing motor ………………………………………….. 8008
DisassemЫy and assemЫy of the main hydraulic pump …………………………… 8010
DisassemЫy and assemЫy of the main hydraulic control valve …………………. 8011
DisassemЫy and assemЫy of the attachment cylinders …………………………… 8012
DisassemЫy and assemЫy of the hand control levers ……………………………… 8013
DisassemЫy and assemЫy of the foot control levers ……………………………….. 8014
DisassemЫy and assemЫy of the cushion valve ……………………………………… 8016
Removal and installation of the safety valve ……………………………………………. 8017
Hydraulic swivel, disassemЫy and assemЫy ………………………………………….. 8018
DisassemЫy and assemЫy of the swing motor ……………………………………….. 8019
Hydraulic functions ……………………………………………………………………………… 8020
Hydraulic component functions ……………………………………………………………… 8030
9 UPPERSTRUCTURE
Removal and installation of the counterweight ………………………………………… 9002
Removal and installation of the boom, dipper and bucket …………………………. 9003
Removal and installation of the seat ………………………………………………………. 9004
Removal and installation of the саЬ and саЬ equipment …………………………… 9005
Air conditioner functions and trouЫeshooting ………………………………………….. 9006
Air conditioning unit …………………………………………………………………………….. 9007
Air conditioning components …………………………………………………………………. 9009
Large size hydraulic schematics …………………………………………………………. Pocket
Large size electrical schematics …………………………………………………………. Pocket

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Case CX160D Crawler Excavator Service Manual 87673889 – PDF DOWNLOAD

Case CX160D Crawler Excavator Service Manual 87673889 – PDF DOWNLOAD

Description

Case CX160D Crawler Excavator Service Manual 87673889 – PDF DOWNLOAD

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