Case CX210 CX230 & CX240 Crawler Excavators Operator’s Manual 6-31743 – PDF DOWNLOAD

Description

Case CX210 CX230 & CX240 Crawler Excavators Operator’s Manual 6-31743 – PDF DOWNLOAD

DESCRIPTION:

Case CX210 CX230 & CX240 Crawler Excavators Operator’s Manual 6-31743 – PDF DOWNLOAD

TO THE OWNER :

• Your machine has been designed and built to the highest standards of
  quality. It conforms to all current safety regulations. See “Official documents”.
• However, the risk of accidents can never be completely
  excluded. That is why it is essential to observe elementary safety rules
  and precautions.
• Read this manual carefully, paying particular attention to the instructions
  concerning safety, operation and maintenance so as to avoid the
  risk of injury while operating or servicing the machine.
• Use this manual as a guide. Your machine will remain a reliable working
  tool provided it is kept in good working condition and serviced properly.
• The standard attachments and equipment available for use with this
  machine are intended for general earthmoving purposes, material
  rehandling, boring, ditch cleaning, etc. If the machine is to be used for
  handling loads, (tubing, concrete pipe sections, shoring material, etc.),
  make sure the machine is suitably equipped for this type of work. For
  this type of application, the machine must be equipped with safety
  valves, an overload indicator, a load handling chart corresponding to
  the type of machine and its attachment and a load fixing point. All legal
  requirements must also be strictly observed.
• Do not use this machine for any application or purpose other than
  those described in this manual. If the machine is to be used for work
  involving the use of special attachments, accessories or equipment,
  consult your CASE Dealer in order to make sure that any adaptations
  or modifications made are in keeping with the machine’s technical
  specifications and with prevailing safety requirements.
• Any modification or adaptation which is not approved by the manufacturer
  may invalidate the machine’s initial conformity with safety requirements.
• The machine must undergo regular inspections, the frequency of which
  varies according to the type of use. Consult your CASE Dealer.

TABLE OF CONTENTS:

Case CX210 CX230 & CX240 Crawler Excavators Operator’s Manual 6-31743 – PDF DOWNLOAD

TO THE OWNER ……………………………………………………………………………….. 5 – 9
CX210 AND CX240 LC, NLC, LR TYPE AND CX230 NLC TYPE
HYDRAULIC CRAWLER EXCAVATORS …………………………………………… 5
TO THE OWNER ………………………………………………………………………………… 6
RIGHT, LEFT, FRONT AND REAR OF THE MACHINE …………………………… 9
IDENTIFICATION NUMBERS/MACHINE COMPONENTS ……………………. 10 – 13
TYPE, SERIAL NUMBER AND YEAR OF MANUFACTURE …………………… 10
MACHINE COMPONENTS …………………………………………………………………. 12
SAFETY/DECALS/HAND SIGNAL ……………………………………………………. 14 – 35
SAFETY INSTRUCTIONS ………………………………………………………………… 14
DECALS …………………………………………………………………………………………… 26
HAND SIGNALS ……………………………………………………………………………….. 32
CONTROLS/INSTRUMENTS/ACCESSORIES ……………………………………. 36 – 81
CAB DOOR ………………………………………………………………………………………. 36
STEPS AND ACCESS HANDLES ……………………………………………………….. 37
OPERATOR’S COMPARTMENT CONTROLS ……………………………………… 38
SYSTEMS DISPLAY AND CONTROL PANEL ………………………………………. 44
HEATING AND VENTILATION OR AIR CONDITIONING CONTROLS …….. 60
OPERATOR’S SEAT …………………………………………………………………………. 65
WINDSHIELD …………………………………………………………………………………… 68
LOWER FRONT WINDOW …………………………………………………………………. 69
REAR WINDOW AND EMERGENCY EXIT ………………………………………….. 70
FUEL TANK ……………………………………………………………………………………… 71
REAR VIEW MIRRORS ……………………………………………………………………… 72
FRONT STORAGE BOX ……………………………………………………………………. 72
SIDE DOORS …………………………………………………………………………………… 73
ENGINE HOOD ………………………………………………………………………………… 74
LOWER PANELS ………………………………………………………………………………. 75
WINDSHIELD WASHER RESERVOIR ………………………………………………… 75
LOAD HANDLING EYES ……………………………………………………………………. 76
TOWING HOLES ………………………………………………………………………………. 77
ROTATING BEACON CABLE …………………………………………………………….. 77
SAFETY VALVES ……………………………………………………………………………… 78
OPTIONAL TOOL FLOW SELECTOR VALVE ………………………………………. 78
OPTIONAL TOOL SUPPLY VALVES …………………………………………………… 79
FUEL TANK FILLER PUMP ………………………………………………………………… 80
CAB GUARD (F.O.P.S.) …………………………………………………………………….. 81
OPERATING INSTRUCTIONS ……………………………………………………….. 82 – 128
BEFORE OPERATING THE MACHINE ……………………………………………….. 82
MACHINE OPERATION …………………………………………………………………….. 83
RUN-IN PERIOD ………………………………………………………………………………. 85
ANTI-THEFT DEVICE ……………………………………………………………………….. 86
STARTING THE ENGINE …………………………………………………………………… 89
BRINGING THE MACHINE UP TO OPERATING TEMPERATURE …………. 91
ENGINE OPERATION ……………………………………………………………………….. 92
OPERATING THE MACHINE IN COLD WEATHER ………………………………. 93
OPERATING THE MACHINE IN HOT WEATHER …………………………………. 93
STOPPING THE ENGINE ………………………………………………………………….. 94
MACHINE OPERATION …………………………………………………………………….. 95
MACHINE TRAVEL …………………………………………………………………………… 97
HANDLING THE MACHINE ……………………………………………………………… 100
LOAD HANDLING …………………………………………………………………………… 100
LOAD HANDLING LIMITS ………………………………………………………………… 102
OPERATING THE MACHINE IN WATER …………………………………………… 103
OPERATING THE MACHINE ON SLOPING GROUND ……………………….. 103
OPERATING THE BACKHOE BUCKET …………………………………………….. 104
QUICK COUPLER INSTALLATION
(except CX210LR and CX240LR) ………………………………………………….. 105
QUICK TOOL INSTALLATION AND REMOVAL
(except CX210LR and CX240LR) ………………………………………………….. 106
PARKING THE MACHINE ………………………………………………………………… 110
TOWING THE MACHINE …………………………………………………………………. 111
LOWERING THE ATTACHMENT IN THE EVENT MACHINE FAILURE …. 112
HYDRAULIC BREAKER OR HIGH FLOW HYDRAULIC CIRCUITS
(except CX210LR and CX240LR) ………………………………………………….. 113
OFFSET BACKHOE BOOM OR HIGH FLOW
(CX210LC, CX210NLC and CX230) ……………………………………………… 118
ARTICULATED BOOM, HYDRAULIC HAMMER OR HIGH
FLOW SELECTION MODE (CX210LC, CX210NLC and CX230) ………. 120
LOCKING THE LONG REACH ATTACHMENT FOR TRANSPORT
(CX210LR and CX240LR) …………………………………………………………….. 122
TRANSPORTING THE MACHINE …………………………………………………….. 123
HYDRAULIC BREAKER
(CX210LC, CX210NLC, CX240LC and CX240NLC) ………………………… 127
SERVICING INTERVALS …………………………………………………………….. 129 – 136
SERVICING INSTRUCTIONS …………………………………………………………… 129
HOURMETER …………………………………………………………………………………. 130
DAILY INSPECTION ……………………………………………………………………….. 130
QUICK COUPLER (except CX210LR and CX240LR) …………………………… 132
INTERVALS ……………………………………………………………………………………. 133
LUBRICATION/FILTERS/FLUIDS ………………………………………………… 137 – 183
FLUIDS AND LUBRICANTS ……………………………………………………………… 137
ENVIRONMENT ……………………………………………………………………………… 140
FLUID AND LUBRICANT CAPACITIES AND SPECIFICATIONS …………… 141
GREASE POINTS ……………………………………………………………………………. 142
GREASING THE TURNTABLE TEETH ………………………………………………. 152
GREASING THE SWING REDUCTION GEAR ……………………………………. 152
GREASING THE HYDRAULIC BREAKER ………………………………………….. 153
LEVELS …………………………………………………………………………………………. 154
ENGINE …………………………………………………………………………………………. 156
COOLING SYSTEM …………………………………………………………………………. 158
FUEL SYSTEM ……………………………………………………………………………….. 161
RELEASING PRESSURE IN THE HYDRAULIC SYSTEM ……………………. 164
HYDRAULIC SYSTEM …………………………………………………………………….. 165
AIR FILTER …………………………………………………………………………………….. 177
SWING REDUCTION GEAR …………………………………………………………….. 181
TRAVEL REDUCTION GEARS …………………………………………………………. 183
MAINTENANCE/ADJUSTMENTS …………………………………………………. 184 – 213
TRACKS ………………………………………………………………………………………… 184
TRACK ROLLERS AND IDLER WHEELS …………………………………………… 188
RADIATOR AND OIL COOLER …………………………………………………………. 188
FAN AND ALTERNATOR DRIVE BELT ……………………………………………… 190
ADJUSTMENT OF ENGINE VALVE ROCKER CLEARANCES ……………… 192
FUEL TANK FILTER ………………………………………………………………………… 192
INSPECTING AND CLEANING THE MACHINE ………………………………….. 192
CHECKING FOR CYLINDER LEAKAGE ……………………………………………. 193
PLASTIC AND RESIN PARTS ………………………………………………………….. 193
REPLACING A TOOTH TIP ON A BACKHOE BUCKET ……………………….. 194
TEETH AND TOOTH TIP WEAR LIMITS ……………………………………………. 195
REPLACING A BACKHOE BUCKET ………………………………………………….. 196
SHIMMING THE BACKHOE BUCKET ……………………………………………….. 198
HYDRAULIC BREAKER (except CX210LR and CX240LR) …………………… 199
CHECKING THE QUICK COUPLER LATCHING
HOOK OPENING (except CX210LR and CX240LR) ……………………….. 204
WELDING ON THE MACHINE ………………………………………………………….. 206
FIRE EXTINGUISHER ……………………………………………………………………… 206
AIR CONDITIONING ……………………………………………………………………….. 207
ENGINE TROUBLESHOOTING ………………………………………………………… 210
HARDWARE TORQUE INSPECTION ………………………………………………… 212
ELECTRICAL SYSTEM ……………………………………………………………….. 214 – 222
FUSES …………………………………………………………………………………………… 214
BATTERIES ……………………………………………………………………………………. 216
CONNECTING BOOSTER BATTERIES …………………………………………….. 218
ALTERNATOR ………………………………………………………………………………… 219
STARTER MOTOR ………………………………………………………………………….. 219
REPLACING A BULB ………………………………………………………………………. 220
STORAGE …………………………………………………………………………………. 223 – 225
STORING THE MACHINE ………………………………………………………………… 223
SPECIFICATIONS ………………………………………………………………………. 226 – 252
ENGINE …………………………………………………………………………………………. 226
HYDRAULIC SYSTEM …………………………………………………………………….. 226
UNDERCARRIAGE …………………………………………………………………………. 228
SAFETY DEVICES ………………………………………………………………………….. 229
OPERATOR’S COMPARTMENT ………………………………………………………. 229
NOISE LEVELS ………………………………………………………………………………. 229
VIBRATION LEVEL INSIDE THE CAB ……………………………………………….. 229
CAB ………………………………………………………………………………………………. 230
WEIGHTS ………………………………………………………………………………………. 230
MONOBLOC BOOM/DIPPER …………………………………………………………… 230
BUCKETS ………………………………………………………………………………………. 231
MACHINE OVERALL DIMENSIONS ………………………………………………….. 233
WORKING RANGE …………………………………………………………………………. 241
HYDRAULIC BREAKER (except CX210LR and CX240LR) …………………… 247
QUICK COUPLER (except CX210LR and CX240LR) …………………………… 252
ALPHABETICAL INDEX ………………………………………………………………. 253 – 256

IMAGES PREVIEW OF THE MANUAL:

CASE CX210 CX230 & CX240 CRAWLER EXCAVATORS OPERATOR’S MANUAL 6-31743 – PDF DOWNLOAD:

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• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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S.V