Case CX240B Material Handling Crawler Excavator Operator’s Manual 48110827 – PDF DOWNLOAD

Description

Case CX240B Material Handling Crawler Excavator Operator’s Manual 48110827 – PDF DOWNLOAD

DESCRIPTION:

Case CX240B Material Handling Crawler Excavator Operator’s Manual 48110827 – PDF DOWNLOAD

TO THE OWNER :

Your machine has been designed and built to the highest standards of quality. It conforms to all current safety regulations. See “Official documents”. However, the risk of accidents can never be completely excluded. That is why it is essential to observe elementary safety rules and precautions.

• Read this manual carefully, paying particular attention to the instructions concerning safety, operation and maintenance so as to avoid the risk of injury while operating or servicing the machine. The standard attachments and tools of this machine are designed to carry out all kinds of earthmoving and rehandling operations.
• If you want to use this machine to handle a load (pipes, culverts, formwork, etc.), make sure that it is designed to carry out this kind of work. For this type of application, the machine must be equipped with safety valves, an overload indicator, a load handling chart corresponding to the type of machine and its attachment and a load fixing point.
• All legal requirements must also be strictly observed. Do not use this machine for any application or purpose other than those described in this manual. If the machine is to be used for work involving the use of special attachments, accessories or equipment, consult your CASE Dealer in order to make sure that any adaptations or modifications made are in keeping with the machine’s technical specifications and with prevailing safety requirements.

TABLE OF CONTENTS:

Case CX240B Material Handling Crawler Excavator Operator’s Manual 48110827 – PDF DOWNLOAD

1 – To the Owner
2 – Identification Numbers/Machine Components
3 – Safety/Decals/Hand Signals
4 – Controls/Instruments/Accessories
5 – Operating Instructions
6 – Servicing Intervals
7 – Lubrication/Filters/Fluids
8 – Maintenance/Adjustments
9 – Electrical System
10 – Storage
11 – Specifications
12 – Alphabetical Index

SECTION 1 – TO THE OWNER …………………………………………………………………………………………………… 1-1
CX240B Machine handling hydraulic crawler excavator ………………………………………………………………..1-1
Right, left, front and rear of the machine ……………………………………………………………………………………..1-3
SECTION 2 – IDENTIFICATION NUMBERS/MACHINE COMPONENTS ………………………………………….. 2-1
Type, serial number and year of manufacture of the machine ………………………………………………………..2-1
Description of the main components …………………………………………………………………………………………..2-3
SECTION 3 – SAFETY/DECALS/HAND SIGNALS ………………………………………………………………………… 3-1
Safety instructions ……………………………………………………………………………………………………………………3-1
Before using the machine …………………………………………………………………………………………………………3-2
Operating the machine ……………………………………………………………………………………………………………..3-3
Cab protection (F.O.P.S.) ………………………………………………………………………………………………………….3-4
Preventing risks caused by vibrations …………………………………………………………………………………………3-4
Safety area ……………………………………………………………………………………………………………………………..3-5
Parking the machine ………………………………………………………………………………………………………………..3-5
Implement operation and maintenance ……………………………………………………………………………………….3-5
Maintenance and adjustments …………………………………………………………………………………………………..3-5
Prevention of burns ………………………………………………………………………………………………………………….3-7
Preventing fires or explosions ……………………………………………………………………………………………………3-7
Decals ……………………………………………………………………………………………………………………………………3-8
Hand signals …………………………………………………………………………………………………………………………3-19
SECTION 4 – CONTROLS/INSTRUMENTS/ACCESSORIES ………………………………………………………….. 4-1
Cab door ………………………………………………………………………………………………………………………………..4-1
Steps and access handles ………………………………………………………………………………………………………..4-2
Position of the operator’s compartment controls and accessories …………………………………………………..4-3
Right-hand control arm ……………………………………………………………………………………………………………..4-5
Front RH console …………………………………………………………………………………………………………………….4-7
Left-hand control arm ……………………………………………………………………………………………………………….4-8
RH console ……………………………………………………………………………………………………………………………4-10
Systems display and function control panel ……………………………………………………………………………….4-11
Function and message display screen ………………………………………………………………………………………4-13
Cab emergency lowering system ……………………………………………………………………………………………..4-16
Heating and ventilation or air conditioning controls ……………………………………………………………………..4-17
Function cancellation lever and safety bar …………………………………………………………………………………4-21
Dipper and upperstructure swing left-hand control lever ………………………………………………………………4-22
Boom and implement right-hand control lever ……………………………………………………………………………4-22
Travel control levers and pedals ………………………………………………………………………………………………4-23
Clamshell control pedal …………………………………………………………………………………………………………..4-23
Low flow hydraulic circuit control pedal (if equipped) …………………………………………………………………..4-23
Adjustment and locking the option pedals (if equipped)………………………………………………………………..4-24
Footrest ………………………………………………………………………………………………………………………………..4-25
Cab light ……………………………………………………………………………………………………………………………….4-25
TABLE OF CONTENTS
Controls/Instruments/Accessories (continued)
Coat hanger hook …………………………………………………………………………………………………………………..4-25
Fuse box ……………………………………………………………………………………………………………………………….4-26
Roof curtain …………………………………………………………………………………………………………………………..4-27
Roof hatch …………………………………………………………………………………………………………………………….4-27
Cab door sliding windows ………………………………………………………………………………………………………..4-27
Sun shield ……………………………………………………………………………………………………………………………..4-27
Magazine rack ……………………………………………………………………………………………………………………….4-28
Refrigerated compartment ……………………………………………………………………………………………………….4-28
Storage compartments ……………………………………………………………………………………………………………4-28
Cup holder …………………………………………………………………………………………………………………………….4-29
Operator’s seat ………………………………………………………………………………………………………………………4-30
Windshield …………………………………………………………………………………………………………………………….4-34
Lower front window …………………………………………………………………………………………………………………4-36
Rear window (emergency exit) …………………………………………………………………………………………………4-37
Fuel tank ……………………………………………………………………………………………………………………………….4-38
Rear view mirrors …………………………………………………………………………………………………………………..4-39
Front storage box …………………………………………………………………………………………………………………..4-39
Side doors …………………………………………………………………………………………………………………………….4-40
Engine hood ………………………………………………………………………………………………………………………….4-41
Lower panels …………………………………………………………………………………………………………………………4-42
Windshield washer reservoir ……………………………………………………………………………………………………4-42
Cab protection (F.O.P.S.) ………………………………………………………………………………………………………..4-42
Elevator box …………………………………………………………………………………………………………………………..4-43
Rotary light cable ……………………………………………………………………………………………………………………4-43
Towing holes ………………………………………………………………………………………………………………………….4-44
Safety valves (optional) ……………………………………………………………………………………………………………4-45
Optional tool supply valves (optional) ………………………………………………………………………………………..4-45
Fuel tank filling pump (if equipped)…………………………………………………………………………………………….4-46
SECTION 5 – OPERATING INSTRUCTIONS ………………………………………………………………………………… 5-1
Before using the machine ………………………………………………………………………………………………………….5-1
Operating the machine ……………………………………………………………………………………………………………..5-2
Run-in period …………………………………………………………………………………………………………………………..5-5
Anti-theft device ……………………………………………………………………………………………………………………….5-6
Starting the engine …………………………………………………………………………………………………………………..5-9
Bringing the machine up to operating temperature ……………………………………………………………………..5-11
Engine operation ……………………………………………………………………………………………………………………5-12
Stopping the engine ………………………………………………………………………………………………………………..5-13
Operating the machine in cold weather ……………………………………………………………………………………..5-14
Operating the machine in hot weather ……………………………………………………………………………………….5-15
Machine operation ………………………………………………………………………………………………………………….5-16
TABLE OF CONTENTS
Operating instructions (continued)
Machine travel ……………………………………………………………………………………………………………………….5-17
Handling the machine …………………………………………………………………………………………………………….5-22
Load handling ………………………………………………………………………………………………………………………..5-28
Load handling limits charts ………………………………………………………………………………………………………5-29
Operating the machine in water ……………………………………………………………………………………………….5-29
Operating the machine on sloping ground …………………………………………………………………………………5-30
Parking the machine ………………………………………………………………………………………………………………5-31
Towing the machine ………………………………………………………………………………………………………………..5-33
Lowering the attachment in the event of a machine failure …………………………………………………………..5-34
Inspection of the cab emergency lowering system ……………………………………………………………………..5-35
Locking the elevator in the raised position …………………………………………………………………………………5-36
Auxiliary hydraulic circuits ……………………………………………………………………………………………………….5-37
Transporting the machine ……………………………………………………………………………………………………….5-44
SECTION 6 – SERVICING INTERVALS ……………………………………………………………………………………….. 6-1
Servicing instructions ……………………………………………………………………………………………………………….6-1
Implement maintenance ……………………………………………………………………………………………………………6-1
Hourmeter ………………………………………………………………………………………………………………………………6-2
Daily inspections ……………………………………………………………………………………………………………………..6-2
Intervals ………………………………………………………………………………………………………………………………….6-4
SECTION 7 – LUBRICATION/FILTERS/FLUIDS ……………………………………………………………………………. 7-1
Fluids and Lubricants ……………………………………………………………………………………………………………….7-1
Environment ……………………………………………………………………………………………………………………………7-4
Fluid and lubricant capacities and specifications ………………………………………………………………………….7-4
Grease points ………………………………………………………………………………………………………………………….7-5
Levels …………………………………………………………………………………………………………………………………….7-9
Engine ………………………………………………………………………………………………………………………………….7-11
Cooling system ………………………………………………………………………………………………………………………7-14
Fuel system …………………………………………………………………………………………………………………………..7-17
Releasing pressure in the hydraulic system ……………………………………………………………………………….7-22
Hydraulic system ……………………………………………………………………………………………………………………7-24
Air filter …………………………………………………………………………………………………………………………………7-32
Swing reduction gear ……………………………………………………………………………………………………………..7-36
Travel reduction gears ……………………………………………………………………………………………………………7-38
SECTION 8 – MAINTENANCE/ADJUSTMENTS ……………………………………………………………………………. 8-1
Tracks ……………………………………………………………………………………………………………………………………8-1
Track rollers and idler wheels ……………………………………………………………………………………………………8-5
Radiators and oil coolers …………………………………………………………………………………………………………..8-6
Fan and alternator drive belt ……………………………………………………………………………………………………..8-7
Adjustment of engine valve rocker clearances ……………………………………………………………………………..8-8
Fuel tank filter ………………………………………………………………………………………………………………………….8-8
Cab protection (F.O.P.S.) ………………………………………………………………………………………………………….8-9
TABLE OF CONTENTS
Maintenance/Adjustments (continued)
Fire extinguisher ………………………………………………………………………………………………………………………8-9
Welding on the machine ………………………………………………………………………………………………………….8-10
Inspecting and cleaning the machine …………………………………………………………………………………………8-10
Checking for cylinder leakage ………………………………………………………………………………………………….8-11
Plastic and resin parts …………………………………………………………………………………………………………….8-11
Implement shimming ……………………………………………………………………………………………………………….8-12
Side play adjustment ……………………………………………………………………………………………………………….8-12
Air conditioning ………………………………………………………………………………………………………………………8-13
Engine troubleshooting ……………………………………………………………………………………………………………8-17
Hardware torque inspection ……………………………………………………………………………………………………..8-23
SECTION 9 – ELECTRICAL SYSTEM ………………………………………………………………………………………….. 9-1
Fuses ……………………………………………………………………………………………………………………………………..9-1
Batteries …………………………………………………………………………………………………………………………………9-3
Alternator ………………………………………………………………………………………………………………………………..9-7
Starter motor ……………………………………………………………………………………………………………………………9-7
Replacing a bulb ………………………………………………………………………………………………………………………9-8
SECTION 10 – STORAGE …………………………………………………………………………………………………………. 10-1
Storing the machine ………………………………………………………………………………………………………………..10-1
SECTION 11 – SPECIFICATIONS ………………………………………………………………………………………………. 11-1
Engine ………………………………………………………………………………………………………………………………….11-1
Hydraulic system ……………………………………………………………………………………………………………………11-1
Undercarriage ………………………………………………………………………………………………………………………..11-2
Safety devices ……………………………………………………………………………………………………………………….11-2
Operator’s compartment ………………………………………………………………………………………………………….11-3
Vibration level inside the cab ……………………………………………………………………………………………………11-3
Cab ………………………………………………………………………………………………………………………………………11-3
Operating weights …………………………………………………………………………………………………………………..11-4
Shipping mass ……………………………………………………………………………………………………………………….11-4
Monobloc boom ……………………………………………………………………………………………………………………..11-4
Dipper …………………………………………………………………………………………………………………………………..11-4
Machine overall dimensions …………………………………………………………………………………………………….11-4
Working range ……………………………………………………………………………………………………………………….11-5
SECTION 12 – ALPHABETICAL INDEX ……………………………………………………………………………………… 12-1

IMAGES PREVIEW OF THE MANUAL:

CASE CX240B MATERIAL HANDLING CRAWLER EXCAVATOR OPERATOR’S MANUAL 48110827 – PDF DOWNLOAD:

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V