Case CX45B Series 2 CX50B Series 2 CX55B Mini Excavator Operator’s Manual 84565553 – PDF DOWNLOAD

Description

Case CX45B Series 2 CX50B Series 2 CX55B Mini Excavator Operator’s Manual 84565553 – PDF DOWNLOAD

DESCRIPTION:

Case CX45B Series 2 CX50B Series 2 CX55B Mini Excavator Operator’s Manual 84565553 – PDF DOWNLOAD

• The crawler mini excavators are hydraulic machines. They consist of two main parts: the upper frame and the lower frame. These components are coupled by means of a slewing bearing which enables the upper frame to slew with respect to the lower frame.
• The boom, tanks, radiators, counterweight, diesel engine and all hydraulic components for the operation of the excavator are fastened to the upper frame. The lower frame is equipped with crawlers which can be made of rubber or metal and with a blade for levelling operations.

• The machine has been built in accordance with state-of-the-art standards and the recognized safety rules. The machine must be used in accordance with its designated use, by observing the safety and precautionary rules and by strictly following the operating instructions.
• Any functional disorders, especially those affecting the safety of the machine, should therefore be rectified immediately. The Excavator is intended to be used in digging and loading operation (with bucket), ground levelling (with blade) and use of hydraulic hammer to break concrete or other solid material.

TABLE OF CONTENTS:

Case CX45B Series 2 CX50B Series 2 CX55B Mini Excavator Operator’s Manual 84565553 – PDF DOWNLOAD

FOREWORD…………………………………………………………………………………………………………………………………… 0-1
DESIGNATED USE …………………………………………………………………………………………………………………………. 0-1
GENERAL INFORMATION……………………………………………………………………………………………………………….. 0-2
PERIODIC INSPECTIONS ……………………………………………………………………………………………………………….. 0-2
NOTE…………………………………………………………………………………………………………………………………………….. 0-2
REMARKS RELEVANT TO ORDERS………………………………………………………………………………………………… 0-3
NOISE LEVELS (2000/14/EC)…………………………………………………………………………………………………………… 0-4
SOUND POWER LEVEL ………………………………………………………………………………………………………………. 0-4
SOUND PRESSURE LEVEL AT THE OPERATOR’S SEAT ……………………………………………………………… 0-4
LEVEL OF VIBRATIONS TRANSMITTED TO THE OPERATOR…………………………………………………………… 0-5
OPERATOR PROTECTIVE STRUCTURE………………………………………………………………………………………….. 0-6
1. SAFETY INSTRUCTIONS
1.1 GENERAL SAFETY INFORMATION ………………………………………………………………………………………….. 1-3
1.2 SAFETY INSTRUCTIONS…………………………………………………………………………………………………………. 1-4
1.3 INSPECTION BEFORE TRAVELLING WITH THE MACHINE………………………………………………………… 1-6
1.4 SAFETY DURING OPERATION ………………………………………………………………………………………………. 1-13
1.5 INSPECTION AND MAINTENANCE SAFETY ……………………………………………………………………………. 1-23
1.6 PRECAUTIONS DURING BATTERY USE…………………………………………………………………………………. 1-32
1.7 WARNING LABELS AND SAFETY DECALS……………………………………………………………………………… 1-34
1.7.1 NOTES FOR WARNING LABELS AND SAFETY DECALS…………………………………………………….. 1-34
1.8 FORBIDDEN USE ………………………………………………………………………………………………………………….. 1-43
1.9 PRECAUTIONS AT THE END OF DAILY WORK……………………………………………………………………….. 1-47
1.10 TRANSPORTATION……………………………………………………………………………………………………………….. 1-48
1.11 TOWING THE MACHINE ………………………………………………………………………………………………………… 1-50
2. MACHINE FAMILIARIZATION
2.1 MACHINE FAMILIARIZATION …………………………………………………………………………………………………… 2-3
2.2 GENERAL NOMENCLATURE …………………………………………………………………………………………………… 2-3
2.2.1 FRONT, REAR, RIGHT AND LEFT……………………………………………………………………………………….. 2-3
2.2.2 MAIN COMPONENTS…………………………………………………………………………………………………………. 2-3
2.3 OPERATOR’S CAB NOMENCLATURE………………………………………………………………………………………. 2-5
2.4 INSTRUMENT AND CONTROL NOMENCLATURE……………………………………………………………………… 2-6
2.4.1 INSTRUMENT PANEL ………………………………………………………………………………………………………… 2-6
2.4.2 SWITCHES………………………………………………………………………………………………………………………… 2-9
2.4.3 LEVERS AND PEDALS……………………………………………………………………………………………………… 2-13
2.4.4 SEAT BELT ……………………………………………………………………………………………………………………… 2-18
2.4.5 CAB ………………………………………………………………………………………………………………………………… 2-19
2.4.6 HOODS……………………………………………………………………………………………………………………………. 2-22
2.4.7 ESCAPE ROUTES ……………………………………………………………………………………………………………. 2-23
2.4.8 SEAT ADJUSTMENT ………………………………………………………………………………………………………… 2-23
2.4.9 ELECTRICAL EQUIPMENT ……………………………………………………………………………………………….. 2-23
2.4.10STORAGE BOX AND OTHERS………………………………………………………………………………………….. 2-24
3. MACHINE OPERATION
3.1 MACHINE OPERATION……………………………………………………………………………………………………………. 3-3
3.1.1 DAILY INSPECTION …………………………………………………………………………………………………………… 3-3
3.1.2 CHECKS BEFORE ENGINE START-UP ……………………………………………………………………………….. 3-4
3.1.3 MACHINE WARM UP………………………………………………………………………………………………………… 3-10
3.1.4 STARTING THE ENGINE…………………………………………………………………………………………………… 3-11
INDEX
3.1.5 CHECKS AFTER ENGINE START-UP ………………………………………………………………………………… 3-15
3.1.6 STOPPING THE ENGINE ………………………………………………………………………………………………….. 3-17
3.1.7 MACHINE OPERATION …………………………………………………………………………………………………….. 3-18
3.1.8 MACHINE PARKING…………………………………………………………………………………………………………. 3-29
3.1.9 CHECKS AND VERIFICATION AFTER WORK …………………………………………………………………….. 3-30
3.1.10PRECAUTIONS AFTER OPERATION…………………………………………………………………………………. 3-30
3.1.11MEASURES AFTER AN EMERGENCY STOP OF ENGINE …………………………………………………… 3-31
3.1.12EMERGENCY MEASURES FOR SUDDEN FAILURE OF MACHINE………………………………………. 3-32
3.1.13CAUTION WHILE USING RUBBER CRAWLERS………………………………………………………………….. 3-37
3.1.14MACHINE OPERATION WITH ADVERSE WEATHER CONDITIONS ……………………………………… 3-41
3.1.15PRECAUTIONS WHEN STORING THE MACHINE FOR A LONG PERIOD……………………………… 3-43
4. MAINTENANCE
4.1 GENERAL SAFETY INFORMATION…………………………………………………………………………………………… 4-3
4.2 GENERAL RULES AND SAFETY PRECAUTIONS ………………………………………………………………………. 4-4
4.3 LUBRICANT, FUEL AND COOLANT SPECIFICATIONS …………………………………………………………….. 4-11
4.4 MAINTENANCE GENERAL TABLE ………………………………………………………………………………………….. 4-12
4.5 TAG MAINTENANCE IN PROGRESS ………………………………………………………………………………………. 4-13
4.6 TORQUE SPECIFICATIONS FOR CAPSCREWS AND NUTS …………………………………………………….. 4-14
4.7 TORQUE SPECIFICATIONS FOR JOINTS AND HYDRAULIC HOSES ………………………………………… 4-15
4.8 INSTALLING FITTINGS, HYDRAULIC HOSES AND TUBES……………………………………………………….. 4-16
4.9 RELEASING INTERNAL PRESSURE FROM THE HYDRAULIC SYSTEM ……………………………………. 4-17
4.10 BLEEDING AIR FROM FUEL SYSTEM …………………………………………………………………………………….. 4-19
4.11 REPLACEMENT OF RUBBER CRAWLER………………………………………………………………………………… 4-20
4.11.1REMOVING OF RUBBER CRAWLER …………………………………………………………………………………. 4-21
4.11.2INSTALLING RUBBER CRAWLERS……………………………………………………………………………………. 4-22
4.11.3CHECK AND ADJUSTMENT OF TENSION ON RUBBER CRAWLER …………………………………….. 4-23
4.12 INSPECTION AND MAINTENANCE TABLE………………………………………………………………………………. 4-27
4.13 WHEN NECESSARY………………………………………………………………………………………………………………. 4-29
4.14 PRE-START (EVERY 8 HOURS) INSPECTION AND MAINTENANCE …………………………………………. 4-39
4.15 50-HOUR (WEEKLY) INSPECTION AND MAINTENANCE………………………………………………………….. 4-42
4.16 250-HOUR (3-MONTH) INSPECTION AND MAINTENANCE……………………………………………………….. 4-48
4.17 500-HOUR (6-MONTH) INSPECTION AND MAINTENANCE……………………………………………………….. 4-56
4.18 1000-HOUR (12-MONTH) INSPECTION AND MAINTENANCE……………………………………………………. 4-57
4.19 2000-HOUR SERVICE INSPECTION AND MAINTENANCE………………………………………………………… 4-61
4.20 INSPECTION AND MAINTENANCE TABLE………………………………………………………………………………. 4-71
4.21 BIODEGRADABLE HYDRAULIC OIL………………………………………………………………………………………… 4-72
5. TRANSPORTATION
5.1 WHEN PREPARING TRANSPORTATION PLANS……………………………………………………………………….. 5-3
5.2 LIFTING PROCEDURES OF COMPLETE MACHINE (CX45B)………………………………………………………. 5-6
5.3 LIFTING PROCEDURES OF COMPLETE MACHINE (CX50B)………………………………………………………. 5-7
5.4 LIFTING PROCEDURES OF COMPLETE MACHINE (CX55B)………………………………………………………. 5-8
5.5 LOAD SPECIFICATIONS ………………………………………………………………………………………………………….. 5-9
6. SPECIFICATIONS
6.1 MAINTENANCE OPERATIONS SUMMARY DECAL…………………………………………………………………….. 6-3
6.2 DIMENSIONS ………………………………………………………………………………………………………………………….. 6-4
6.2.1 MACHINE DIMENSIONS (CX45B)………………………………………………………………………………………… 6-4
6.2.2 MACHINE DIMENSIONS (CX50B)………………………………………………………………………………………… 6-5
6.2.3 MACHINE DIMENSIONS (CX55B)………………………………………………………………………………………… 6-6
6.3 GENERAL SPECIFICATIONS……………………………………………………………………………………………………. 6-7
6.3.1 GENERAL SPECIFICATIONS (CX45B) …………………………………………………………………………………. 6-7
INDEX
6.3.2 GENERAL SPECIFICATIONS (CX50B/CX55B) ……………………………………………………………………… 6-8
6.3.3 CRAWLER TYPE (CX45B)…………………………………………………………………………………………………… 6-9
6.3.4 CRAWLER TYPE (CX50B/CX55B) ……………………………………………………………………………………….. 6-9
6.3.5 STANDARD BUCKET (CX45B)…………………………………………………………………………………………… 6-10
6.3.6 STANDARD BUCKET (CX50B/CX55B) ……………………………………………………………………………….. 6-10
6.4 DIGGING PERFORMANCE …………………………………………………………………………………………………….. 6-11
6.4.1 DIGGING PERFORMANCE (CX45B) ………………………………………………………………………………….. 6-11
6.4.2 DIGGING PERFORMANCE (CX50B/CX55B) ……………………………………………………………………….. 6-13
6.5 MACHINE WEIGHTS ……………………………………………………………………………………………………………… 6-15
7. OPTIONAL ATTACHMENT
7.1 HYDRAULIC BREAKER AND NIBBLER ATTACHMENT ………………………………………………………………. 7-3
7.1.1 SELECTION OF HYDRAULIC BREAKER AND NIBBLER ……………………………………………………….. 7-3
7.1.2 BEFORE OPERATING HYDRAULIC BREAKER AND NIBBLER………………………………………………. 7-3
7.1.3 PREVENTION OF HYDRAULIC OIL CONTAMINATION………………………………………………………….. 7-3
7.1.4 HYDRAULIC BREAKER – OPTIONAL ATTACHMENT OPERATION…………………………………………. 7-4
7.1.5 HYDRAULIC NIBBLER – OPTIONAL ATTACHMENT OPERATION ………………………………………….. 7-5
7.1.6 SETTING BREAKER/NIBBLER SELECTOR VALVE……………………………………………………………….. 7-6
7.1.7 SETTING THE STOP VALVE……………………………………………………………………………………………….. 7-7
7.2 SAFETY INSTRUCTIONS…………………………………………………………………………………………………………. 7-8
7.3 HANDLING OF HANGING LOADS …………………………………………………………………………………………… 7-12
7.3.1 LIFTABLE LOADS TABLE LOCATED IN THE CAB ………………………………………………………………. 7-14
7.4 AIR CONDITIONER………………………………………………………………………………………………………………… 7-17
7.5 REGULAR INSPECTION AND MAINTENANCE…………………………………………………………………………. 7-24
8. TROUBLESHOOTING
8.1 GENERAL TROUBLESHOOTING ……………………………………………………………………………………………… 8-3
9. ELECTRICAL SYSTEM
9.1 GENERALITIES……………………………………………………………………………………………………………………….. 9-3
9.2 BATTERIES…………………………………………………………………………………………………………………………….. 9-4
9.3 FUSE BOX………………………………………………………………………………………………………………………………. 9-6
ATTACHMENT 1 – “EC” DECLARATION OF CONFORMITY

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