Case CX460 Excavator Operator’s Manual 6-34450- PDF DOWNLOAD

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Case CX460 Excavator Operator’s Manual 6-34450- PDF DOWNLOAD

DESCRIPTION:

Case CX460 Excavator Operator’s Manual 6-34450- PDF DOWNLOAD

TO THE OWNER :
CX460 EXCAVATOR

• Your machine has been designed and built to the highest standards of quality. It conforms to all current safety regulations. However, the risk of accidents can never be completely excluded. That is why it is essential to observe elementary safety rules and precautions.
• Read this manual carefully, paying particular attention to the instructions concerning safety, operation and maintenance so as to avoid the risk of injury while operating or servicing the machine. Use this manual as a guide. Your machine will remain a reliable working tool provided it is kept in good working condition and serviced properly.
• The standard attachments and equipment available for use with this machine are intended for general earth moving purposes, material rehandling, etc. If the machine is to be used for handling loads, (tubing, concrete pipe sections, shoring material, etc.), make sure the machine is suitably equipped for this type of work.
• For this type of application, the machine must be equipped with safety valves, an overload indicator, a load handling chart corresponding to the type of machine and its attachment and a load fixing point. All legal requirements must also be strictly observed.

TABLE OF CONTENTS:

Case CX460 Excavator Operator’s Manual 6-34450- PDF DOWNLOAD

TO THE OWNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
CX460 EXCAVATOR ……………………………………. 1
RIGHT,LEFT,FRONT AND REAR OF THE MACHINE …………….. 3
IDENTIFICATION NUMBERS ………………………………… 5
TYPE, SERIAL NUMBER AND YEAR OF MANUFACTURE …………. 5
MACHINE COMPONENTS ………………………………… 6
SAFETY/DECALS/HAND SIGNALS …………………………… 7
SAFETY RULES ………………………………………. 7
UTILITY SAFETY ……………………………………… 8
PERSONAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
SAFETY AREA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
OPERATOR PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
DECALS ……………………………………………. 20
HAND SIGNALS ………………………………………. 29
INSTRUMENTS/CONTROLS ……………………………….. 33
CAB DOOR ………………………………………….. 33
STEPS AND ACCESS HANDLES ………………………….. 34
FUNCTION CANCELLATION LEVER AND SAFETY BAR …………. 35
OPERATOR’S COMPARTMENT CONTROLS …………………. 36
LOCATION OF CONTROLS AND ASSOCIATED COMPONENTS ……. 36
RIGHT-HAND CONTROL ARM ……………………………. 39
LEFT-HAND CONTROL ARM …………………………….. 40
SYSTEMS DISPLAY AND CONTROL PANEL ………………….. 42
ANTI-THEFT DEVICE …………………………………… 50
ARM AND UPPERSTRUCTURE SWING CONTROL …………….. 53
LEFT-HAND CONTROL LEVER …………………………… 53
BOOM AND BUCKET CONTROL ………………………….. 54
RIGHT-HAND CONTROL LEVER ………………………….. 54
OPTIONAL CONTROL PATTERN ………………………….. 55
ARM AND UPPERSTRUCTURE SWING LEFT-HAND CONTROL LEVER 55
OPTIONAL CONTROL PATTERN ………………………….. 56
BOOM AND BUCKET RIGHT-HAND CONTROL LEVER ………….. 56
TRAVEL CONTROL LEVERS AND PEDALS ………………….. 57
AUTOMATIC TEMPERATURE CONTROL SYSTEM …………….. 61
OPERATOR’S SEAT …………………………………… 66
WINDSHIELD ………………………………………… 69
LOWER FRONT WINDOW ……………………………….. 71
REAR WINDOW AND EMERGENCY EXIT ……………………. 72
FUEL TANK …………………………………………. 73
REAR VIEW MIRRORS …………………………………. 74
SIDE DOORS ………………………………………… 75
ENGINE HOOD ………………………………………. 76
LOWER PANELS ……………………………………… 77
TRIM THIS EDGE
WINDSHIELD WASHER RESERVOIR ………………………. 77
TOWING HOLES ……………………………………… 78
CYLINDER MOUNTED LOAD HOLDING
CONTROL DEVICES (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
TOOL SUPPLY VALVES (OPTIONAL) ………………………. 80
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
BEFORE OPERATING THE MACHINE ………………………. 83
MACHINE OPERATION …………………………………. 84
BREAK-IN PERIOD ……………………………………. 87
ANTI-VANDAL GUARD …………………………………. 88
STARTING THE ENGINE ………………………………… 90
BRINGING THE MACHINE UP TO OPERATING TEMPERATURE …… 92
ENGINE OPERATION ………………………………….. 93
OPERATING THE MACHINE IN COLD WEATHER ……………… 94
OPERATING THE MACHINE IN HOT WEATHER ……………….. 94
STOPPING THE ENGINE ……………………………….. 95
MACHINE TRAVEL ……………………………………. 96
LIFTING LOADS WITH THE MACHINE ………………………. 99
OPERATING THE MACHINE IN WATER ……………………. 101
OPERATING THE MACHINE ON SLOPING GROUND ………….. 101
OPERATING THE BUCKET ……………………………… 102
PARKING THE MACHINE ………………………………. 103
SETTING THE TRACKS IN TRANSPORT POSITION …………… 106
SETTING THE TRACKS IN WORKING POSITION ……………… 107
SELF-DETACHING COUNTERWEIGHT (OPTIONAL) …………… 108
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
INSTALLATION ……………………………………… 110
AUXILIARY HYDRAULIC (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
TRANSPORTING THE MACHINE …………………………. 114
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
FLUIDS AND LUBRICANTS ……………………………… 117
SYSTEMGARD LUBRICATION ANALYSIS PROGRAM ………….. 118
HOURMETER ……………………………………….. 119
DAILY INSPECTION ………………………………….. 119
INTERVALS ………………………………………… 121
ENGINE OIL ………………………………………… 123
OIL VISCOSITY/OIL RANGE …………………………….. 124
FLUID AND LUBRICANT CAPACITIES AND SPECIFICATIONS ……. 126
HYDRAULIC FLUID CHART …………………………….. 127
GREASE POINTS ……………………………………. 128
ATTACHMENT ………………………………………. 130
GREASING THE TURNTABLE TEETH ……………………… 132
GREASING THE SWING REDUCTION GEAR ………………… 132
FLUID LEVELS ………………………………………. 134
ENGINE …………………………………………… 135
COOLING SYSTEM …………………………………… 138
FUEL SYSTEM ………………………………………. 141
RELEASING PRESSURE IN THE HYDRAULIC SYSTEM ………… 145
HYDRAULIC SYSTEM …………………………………. 146
RESERVOIR BREATHER REPLACEMENT ………………….. 153
BLEEDING AIR FROM THE HYDRAULIC COMPONENTS ……….. 155
AIR FILTER …………………………………………. 158
SERVICE SPECIFICATIONS …………………………….. 158
SWING REDUCTION GEAR …………………………….. 161
TRAVEL REDUCTION GEARS …………………………… 162
ADJUSTMENT/MAINTENANCE ……………………………. 163
TRACKS …………………………………………… 163
TRACK SHOE BOLT TORQUE …………………………… 166
TRACK ROLLERS AND IDLER WHEELS ……………………. 166
RADIATOR AND OIL COOLER …………………………… 167
FAN AND AL TERNA TOR DRIVE BELT ……………………… 168
FUEL TANK FILTER …………………………………… 170
INSPECTING AND CLEANING THE MACHINE ……………….. 170
CHECKING FOR CYLINDER LEAKAGE …………………….. 171
PLASTIC AND RESIN PARTS ……………………………. 171
REPLACING A BUCKET ……………………………….. 172
WELDING ON THE MACHINE ……………………………. 174
FIRE EXTINGUISHER (OPTIONAL) ……………………….. 174
AIR CONDITIONING ………………………………….. 175
HARDWARE TORQUE INSPECTION ………………………. 178
TORQUE SPECIFICATIONS PER COMPONENT ………………. 179
ELECTRICAL …………………………………………. 181
BATTERIES ………………………………………… 183
CONNECTING BOOSTER BATTERIES …………………….. 185
REPLACING A BULB ………………………………….. 186
MACHINE STORAGE ……………………………………. 189
SPECIFICATIONS ……………………………………… 193
ENGINE …………………………………………… 193
HYDRAULIC SYSTEM …………………………………. 194
WEIGHTS ………………………………………….. 195
BUCKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
DIMENSIONS ……………………………………….. 198
WORKING RANGE WITH RETRACTABLE FRAMES ……………. 210
WORKING RANGE WITH FIXED SIDE FRAMES ………………. 213
LIFTING CAPACITIES …………………………………. 216
INDEX ………………………………………………. 229

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