Case CX490D CX500D Tier 4B (final) Crawler Excavator Service Manual – PDF Download

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Case CX490D CX500D Tier 4B (final) Crawler Excavator Service Manual

CASE CX490D CX500D TIER 4B (FINAL) CRAWLER EXCAVATOR SERVICE MANUAL – PDF DOWNLOAD:

SCREENSHOOTS OF THE MANUAL:

DESCRIPTION:

Case CX490D CX500D Tier 4B (final) Crawler Excavator Service Manual

• All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel, strictly complying with the instructions given, and using, whenever possible, the special tools.
• Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall be responsible for any subsequent damages.
• The manufacturer and all the organizations of its distribution chain, including – without limitation – national, regional, or local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manufacturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
• In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and/or components not approved by the manufacturer.
• The manufacturer reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any obligation to install them on units previously sold.
• Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication but are subject to change without notice.
• In case of questions, refer to your CASE CONSTRUCTION Sales and Service Networks.

TABLE OF CONTENTS:

Case CX490D CX500D Tier 4B (final) Crawler Excavator Service Manual

INTRODUCTION……………………….. 3
Engine – 10………………………… 97
Engine and crankcase – 001……….. 99
Pan and covers – 102……………..187
Valve drive and gears – 106……….199
Cylinder heads – 101……………..273
Connecting rods and pistons – 105….341
Engine – 10……………………………………………….. 2
Crankshaft and flywheel – 103……………………………. 3
Fuel tanks – 216……………………………………….. 77
Fuel filters – 206……………………………………… 93
Fuel injection system – 218………………………………103
Air cleaners and lines – 202……………………………..165
Turbocharger and lines – 250……………………………..169
Intake and exhaust manifolds and muffler – 254……………..183
Selective Catalytic Reduction (SCR) exhaust treatment – 500….187
Exhaust Gas Recirculation (EGR) exhaust treatment – 501……..215
Engine cooling system – 400………………………………235
Fan and drive – 414……………………………………..291
Aftercooler – 310……………………………………….301
Engine lubrication system – 304…………………………..309
Hydraulic systems – 35………3
Hydraulic systems – 000….5
Hydraulic systems – 35…………………. 2
Reservoir, cooler, and filters – 300…. 3
Fixed displacement pump – 104……….. 21
Variable displacement pump – 106…….. 27
Pump control valves – 102…………… 69
Main control valve – 359……………. 97
Pilot system – 357………………….171
Hydraulic hand control – 355…………185
Hydraulic foot control – 356…………249
Hydraulic systems – 35………………………………. 2
Hydraulic swing system – 352……………………… 3
Hydraulic travel system – 353…………………….. 53
Hydraulic central joint – 354……………………..133
Boom hydraulic system – 736……………………….155
Dipper hydraulic system – 737……………………..215
Excavator and backhoe bucket hydraulic system – 738….239
Hammer and rotating bucket hydraulic system – 360……251
Hydraulic driven cooling fans – 820………………..267
Frames and ballasting – 39……………… 3
Ballasts and supports – 140…………. 5
Tracks and track suspension – 48………… 13
Track frame and driving wheels – 130…. 15
Tracks – 100………………………. 31
Track tension units – 134…………… 43
Track rollers – 138………………… 73
Cab climate control – 50………………..111
Heating – 100………………………113
Air conditioning – 200………………119
Electrical systems – 55……..3
Electrical system – 000….7
Electrical systems – 55……………2
Harnesses and connectors – 100….3
Electrical systems – 55……………2
Harnesses and connectors – 100….2
Electrical systems – 55…………………………………….. 2
Cab engine controls – 525……………………………….. 3
Engine control system – 015……………………………… 21
Engine starting system – 201…………………………….. 85
Alternator – 301………………………………………..137
Battery – 302…………………………………………..155
Cold start aid – 202…………………………………….161
Fuel tank system – 011…………………………………..179
Fuel injection system – 010………………………………185
Engine intake and exhaust system – 014…………………….205
Selective Catalytic Reduction (SCR) electrical system – 988….221
Exhaust Gas Recirculation (EGR) electrical system – 989……..301
Engine cooling system – 012………………………………321
Engine oil system – 013………………………………….335
Electrical systems – 55………………………………………………. 2
Electronic modules – 640………………………………………….. 3
Cab controls – 512……………………………………………….. 15
Hydraulic system control – 036……………………………………..201
Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls – 051……223
Heating, Ventilation, and Air-Conditioning (HVAC) control system – 050….237
Swing control system – 416…………………………………………267
Travel control system – 417………………………………………..273
Camera – 530……………………………………………………..277
Wiper and washer system – 518………………………………………299
External lighting – 404……………………………………………315
Cab lighting – 514………………………………………………..321
Warning indicators, alarms, and instruments – 408…………………….327
Anti-theft system – 992……………………………………………333
Electrical systems – 55…………………….. 2
FAULT CODES – DTC………………………. 3
Booms, dippers, and buckets – 84……………..147
Boom – 910……………………………..149
Dipper arm – 912………………………..175
Bucket – 100……………………………185
Platform, cab, bodywork, and decals – 90………197
Cab – 150………………………………199
Cab glazing – 156……………………….211
Protections and footboards – 118………….223
Mechanically-adjusted operator seat – 120….231
Engine hood and panels – 100……………..237
SPECIAL TOOL INDEX………………………….248

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• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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