Case Cx80 Tier 3 Excavator Operator Manual Digital PDF

Description

Case CX80 TIER 3 Excavator Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

Case CX80 TIER 3 Excavator Operator’s Manual – PDF DOWNLOAD

To the Owner :

• Your machine has been designed and built to the highest standards of quality. It conforms to all current safety
  regulations. See “Official documents”. However, the risk of accidents can never be completely excluded. That
  is why it is essential to observe elementary safety rules and precautions.
• Read this manual carefully, paying particular attention to the instructions concerning safety, operation and
  maintenance so as to avoid the risk of injury while operating or servicing the machine.
• Use this manual as a guide. Your machine will remain a reliable working tool provided it is kept in good working
  condition and serviced properly.
• The standard attachments and equipment available for use with this machine are intended for general earthmoving
  purposes, material rehandling, boring, ditch cleaning, etc. If the machine is to be used for handling
  loads, (concrete pipe sections, shoring material, etc.), make sure the machine is suitably equipped for this type
  of work. For this type of application, the machine must be equipped with safety valves, an overload indicator,
  a load handling chart corresponding to the type of machine and its attachment and a load fixing point. All legal
  requirements must also be strictly observed.
• Do not use this machine for any application or purpose other than those described in this manual. If the
  machine is to be used for work involving the use of special attachments, accessories or equipment, consult
  your CASE Dealer in order to make sure that any adaptations or modifications made are in keeping with the
  machine’s technical specifications and with prevailing safety requirements.
  Any modification or adaptation which is not approved by the manufacturer may invalidate the machine’s initial
  conformity with safety requirements.
• The machine must undergo regular inspections, the frequency of which varies according to the type of use.
  Consult your CASE Dealer.

Before permitting a new operator on this machine, make sure:
1. That the operator has received the necessary training on how to operate the machine correctly and safely
in one of our training centers or from an approved organization.
2. That the operator has read and understood the instructions given in this manual.

• Always keep this manual in the operator’s compartment (in the seat back, behind the operator’s seat). Make
  sure it is always complete and in good condition. If you wish to obtain additional manuals, or manuals in another
  language, consult your CASE Dealer.
• Your CASE Dealer is at your disposal for any further information. He will also provide any after-sales service
  you may require, and genuine CASE spare parts, your guarantee of quality and match.

TABLE OF CONTENTS:

Case CX80 TIER 3 Excavator Operator’s Manual – PDF DOWNLOAD

CH00_01_J.pdf………………………………………………………………. 0
To the Owner……………………………………………………………. 3
Safety Labels…………………………………………………………… 4
For Safe Driving………………………………………………………… 5
CH00_02_J.pdf………………………………………………………………. 0
Safety Section………………………………………………………….. 11
Precaution Identification Plates (DECALS)………………………………. 12
Identification Plates inside the Cabin……………………………… 12
Outside Identification Plate………………………………………. 17
Precaution Identification Plates on Parts (Examples)…………………. 21
Prior to Operation…………………………………………………… 22
Confirmation of Safety items………………………………………….. 24
During Operation…………………………………………………….. 27
While Traveling……………………………………………………… 31
After Operating……………………………………………………… 32
While Transporting…………………………………………………… 33
Before Regular Inspection & Maintenance………………………………… 34
Inspection and Maintenance……………………………………………. 35
CH01_01_J.pdf………………………………………………………………. 0
Instruments and Controls…………………………………………………. 43
Location of Components……………………………………………….. 44
Overall View…………………………………………………….. 44
Operator’s Cab…………………………………………………… 45
Operator’s Cab…………………………………………………… 46
Right Console……………………………………………………. 47
Monitor & Switch Panel……………………………………………. 48
Left Console…………………………………………………….. 52
Switch………………………………………………………….. 53
Air Conditioner (If equipped)……………………………………… 54
Radio…………………………………………………………… 56
Operation Levers…………………………………………………. 58
Operator’s Seat………………………………………………….. 62
Fuses…………………………………………………………… 66
Battery…………………………………………………………. 67
Starting the Engine by Using Booster Cables…………………………. 68
CH02_01_J.pdf………………………………………………………………. 0
Operating Instructions…………………………………………………… 71
Operation of New Machine……………………………………………… 72
Using a New Machine………………………………………………. 72
Daily Inspections……………………………………………………. 73
Daily Inspections………………………………………………… 73
Starting and Stopping the Engine………………………………………. 75
Inspections before Starting the Engine……………………………… 75
Starting the Engine………………………………………………. 76
Inspections after Starting the Engine………………………………. 77
Stopping the Engine (Normal Operation)……………………………… 78
Warm-up Operation……………………………………………………. 79
Warm-up Operation………………………………………………… 79
Operations (Traveling)……………………………………………….. 81
Caution for use of rubber shoe…………………………………….. 89
Operations (Swing)…………………………………………………… 90
Swing Operation………………………………………………….. 90
Operations (Attachment)………………………………………………. 91
Operations (Attachment)…………………………………………… 91
Operations………………………………………………………….. 92
Operations………………………………………………………….. 93
Blade Operation………………………………………………….. 93
Characteristics of Hydraulic Excavator……………………………… 93
Operations………………………………………………………….. 94
Cautions for operations…………………………………………… 94
Cautions for Interference…………………………………………. 94
Operating Instructions (Cautions)……………………………………… 96
Operating Instructions (Procedures)……………………………………. 97
Bucket: Turning Over and Replacement…………………………………… 99
Bucket: Turning Over and Replacement……………………………….. 99
On Completion of Daily Operations………………………………………101
On Completion of Daily Operations…………………………………..101
Operating in Cold Climates…………………………………………….103
Operating under Extreme Conditions……………………………………..104
Transportation……………………………………………………….105
Loading and Unloading……………………………………………..105
Switch settings during loading and unloading…………………………105
Transportation……………………………………………………105
Storing……………………………………………………………..109
CH03_01_J.pdf………………………………………………………………. 0
Inspections and Maintenance……………………………………………….111
General Cautions……………………………………………………..112
Periodic Maintenance Check List………………………………………..113
Daily Inspections (Prior to Operation)………………………………113
Periodic Maintenance Check List…………………………………….114
Fuel / Lubricants for Different Ambient Temperature Settings…………..115
Genuine CASE Company LLC Parts and Elements………………………….116
Disposable Items………………………………………………….117
Grease / Oil and Elements……………………………………………..118
Inspection Prior to Operation………………………………………….119
Inspections Prior to Operation……………………………………..119
Greasing Attachments………………………………………………….123
Greasing Front Attachment Pins……………………………………..123
Fuel System………………………………………………………….126
Fuel…………………………………………………………….126
Fuel Refilling and Fuel Level Checking………………………………129
Drainage of Water and Sediments in the Fuel Tank……………………..129
Draining Water from the Water Separator……………………………..130
. As Necessary……………………………………………………130
Fuel Filter (Main) Replacement……………………………………..130
Engine………………………………………………………………131
Engine Oil Replacement…………………………………………….131
Engine Oil Filter Replacement………………………………………131
Cooling System……………………………………………………133
Inspecting and Refilling Coolant……………………………………133
Replacing the Coolant……………………………………………..134
Cleaning and Inspecting the Radiator Net and Fin……………………..135
Cleaning and Replacing the Air Cleaner (double elements)………………136
Inspection and Adjustment of Fan Belt……………………………….138
Bolt Torque………………………………………………………….139
Bolt and Nut Torque……………………………………………….139
Hydraulic Oil………………………………………………………..142
Hydraulic Oil Level Inspection……………………………………..142
Refilling Hydraulic Oil……………………………………………142
Draining Water and Sediment from the Hydraulic Oil Tank……………….143
Hydraulic Oil Management…………………………………………..144
Hydraulic Oil Replacement………………………………………….144
Bleeding Air from the Hydraulic Components…………………………..145
Air Bleeding Procedures……………………………………………145
Air Bleeding from Hydraulic Pump……………………………………145
Air Bleeding from Cylinder…………………………………………146
Air Bleeding from Swing Motor………………………………………146
Cleaning and Replacing Suction Filter……………………………….147
Replacing Return Filter……………………………………………147
Replacing Air Breather Element……………………………………..148
Replacing Pilot Oil Filter Element………………………………….148
Replacement Intervals for Hydraulic Oil and Filters when Using Breaker….149
Checking Hoses and Lines…………………………………………..149
Battery……………………………………………………………..150
Battery Inspection and Charge………………………………………150
Upper Frame………………………………………………………….152
Turntable Bearing Greasing…………………………………………152
Greasing Swing Ring Gear…………………………………………..152
Travel Unit………………………………………………………….153
Travel Reduction Gear……………………………………………..153
Oil Level Inspection and Refilling of Travel Reduction Gear……………153
Oil Replacement for Travel Reduction Gear……………………………153
Inspecting Upper/Lower Take-up Roller (Idler Wheel)…………………..154
Inspection and Tightening of Shoe Plate……………………………..154
Cleaning Crawler………………………………………………….154
Inspection and Adjustment of Track Shoe Tension………………………155
Bucket………………………………………………………………156
Replacing Bucket Teeth: Standard type (Length Pin Type)……………….156
Adjustment of Bucket Backlash………………………………………158
Air Conditioner………………………………………………………159
Inspection and Care of Air Conditioner (If Equipped)………………….159
Routine Replacement Safety Parts……………………………………….163
Troubleshooting………………………………………………………164
Contacting Us………………………………………………………..169
CH04_01_J.pdf………………………………………………………………. 0
Specifications…………………………………………………………..171
Conversion Factors……………………………………………………172
CONVERSION FACTORS………………………………………………..172
Specifications……………………………………………………….173
CH05_01_J.pdf………………………………………………………………. 0
Optional Components………………………………………………………185
Breakers…………………………………………………………….186
Handling the Breaker (Attachment)…………………………………..186
When Using a Hydraulic Breaker……………………………………..187
Operating the breaker……………………………………………..189
Importance of Hydraulic oil Control…………………………………190
Crusher……………………………………………………………..192
Using the Crusher (Attachment)……………………………………..192
Load Lifting Operation………………………………………………..195
87490339na_tp.pdf…………………………………………………………… 0
Page 1…………………………………………………………………. 1
Page 2…………………………………………………………………. 2

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CASE CX80 TIER 3 EXCAVATOR OPERATOR’S MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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