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Case CX800 Crawler Excavators Service Manual 9-40621 – PDF DOWNLOAD

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Case CX800 Crawler Excavators Service Manual 9-40621 – PDF DOWNLOAD

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Description

Case CX800 Crawler Excavators Service Manual 9-40621 – PDF DOWNLOAD

DESCRIPTION:

Case CX800 Crawler Excavators Service Manual 9-40621 – PDF DOWNLOAD

Cleaning :
Clean all metal parts except bearings, in a suitable cleaning solvent or by steam cleaning. Do not use caustic soda for steam cleaning. After cleaning, dry and put oil on all parts. Clean oil passages with compressed air. Clean bearings in a suitable cleaning solvent, dry the bearings completely and put oil on the bearings.
Inspection:
Check all parts when the parts are disassembled. Replace all parts that have wear or damage. Small scoring or grooves can be removed with a hone or crocus cloth. Complete a visual inspection for indications of wear, pitting and the replacement of parts necessary to prevent early failures.
Bearings :
Check bearings for easy action. If bearings have a loose fit or rough action replace the bearing. Wash bearings with a suitable cleaning solvent and permit to air dry. DO NOT DRY BEARINGS WITH COMPRESSED AIR.
Needle :
Bearings Before you press needle bearings in a bore always remove any metal protrusions in the bore or edge of the bore. Before you press bearings into position put petroleum jelly on the inside and outside diameter of the bearings.
Gears :
Check all gears for wear and damage. Replace gears that have wear or damage.
Oil Seals, O-Rings and Gaskets :
Always install new oil seals, O-rings and gaskets. Put petroleum jelly on seals and O-rings.
Shafts :
Check all shafts that have wear or damage. Check the bearing and oil seal surfaces of the shafts for damage.
Service Parts :
Always install genuine Case service parts. When ordering refer to the Parts Catalog for the correct part number of the genuine Case replacement items. Failures due to the use of other than genuine Case replacement parts are not covered by warranty.
Lubrication:
Only use the oils and lubricants specified in the Operator’s or Service Manuals. Failures due to the use of non-specified oils and lubricants are not covered by warranty.

TABLE OF CONTENTS:

Case CX800 Crawler Excavators Service Manual 9-40621 – PDF DOWNLOAD

1 GENERAL INFORMATION
Safety, general information and standard torque data ……………………………….1001 9-44840
General specifications and special torque setting……………………………………..1002 9-44850
2 ENGINE
Removal and installation of the engine ……………………………………………………2000 9-36800GB
Radiator and oil-cooler………………………………………………………………………….2001 9-42540GB
Engine specifications ………………………………………………………………………………… *
Disassembly and assembly of the engine…………………………………………………….. *
3 FUEL SYSTEM
Fuel tank …………………………………………………………………………………………….3001 9-36820GB
Fuel engine system…………………………………………………………………………………… *
4 ELECTRICAL SYSTEM
Electrical system, electrical and electronic troubleshooting………………………..4001 9-44860
Inspection and maintenance of batteries and connecting a booster battery….4002 9-36830GB
Main and engine electronic control boxes………………………………………………..4003 9-36840GB
5 UNDERCARRIAGE
Removal and installation of tracks ………………………………………………………….5001 9-36860GB
Rollers………………………………………………………………………………………………..5003 9-36880GB
Sprocket……………………………………………………………………………………………..5004 9-36890GB
Idler wheel and tension shock absorber ………………………………………………….5005 9-36900GB
6 DRIVE TRAIN
Drive motor and final drive transmission removal and installation ……………….6001 9-36980GB
Drive motor and final drive transmission disassembly and assembly …………..6002 9-40350GB
Swing reduction gear, removal and installation…………………………………………6003 9-36990GB
Swing reduction gear, disassembly and assembly ……………………………………6004 9-42630GB
7 UNDERCARRIAGE HYDRAULICS
8 UPPERSTRUCTURE HYDRAULICS
Depressurising and decontaminating the hydraulic system, use of the
vacuum pump and bleeding the components ……………………………………….8000 9-40270GB
Specifications, troubleshooting, checks and hydraulic pressure settings ……..8001 9-44870
Hydraulic reservoir removal and installation …………………………………………….8002 9-40280GB
Main and pilot pumps, removal and installation ………………………………………..8003 9-40770GB
Main hydraulic control valve, removal and installation……………………………….8004 9-40910GB
Attachment cylinders, removal and installation…………………………………………8005 9-27791GB
Hydraulic swivel, removal and installation ……………………………………………….8006 9-40920GB
Pilot blocs, removal and installation………………………………………………………..8007 9-44940
Swing motor, removal and installation …………………………………………………….8008 9-40260GB
Free swing disassembly and assembly …………………………………………………..8009 9-44920
Main hydraulic pump, disassembly and assembly…………………………………….8010 9-42560GB
Main hydraulic control valve, disassembly and assembly…………………………..8011 9-42760GB
Attachment cylinders, disassembly and assembly…………………………………….8012 9-40940GB
Hand control levers, disassembly and assembly ………………………………………8013 9-40980GB
Foot control levers, disassembly and assembly ……………………………………….8014 9-40990GB
Six-solenoid valves, disassembly and assembly ………………………………………8015 9-42520GB
Caution valve, disassembly and assembly ………………………………………………8016 7-27941GB
Anti-hose burst valves…………………………………………………………………………..8017 9-42770GB
Hydraulic swivel, disassembly and assembly …………………………………………..8018 9-42510GB
Swing motor, disassembly and assembly ………………………………………………..8019 9-42530GB
Hydraulic functions……………………………………………………………………………….8020 9-44880
Cre 9-44930 Edition 05-02
DIVISION/SECTION SECTION NΒ° REFERENCE NΒ°
9 UPPERSTRUCTURE
Upperstructure, turntable bearing and counterweight………………………………..9002 9-42550GB
Boom, dipper and bucket ………………………………………………………………………9003 9-42620GB
Seat and seat belt ………………………………………………………………………………..9004 9-40960GB
Cab and cab equipment………………………………………………………………………..9005 9-40970GB
Air conditioning troubleshooting……………………………………………………………..9006 7-xxxxxFR
Air conditioning unit disassembly and assembly……………………………………….9007 7-29910GB
Air conditioning servicing ………………………………………………………………………9008 7-xxxxxFR
Air conditioning components………………………………………………………………….9009 7-xxxxxFR
Removal and installation attachment, counterweight and side fram…………….9010 9-44890
Attachment reinforcement procedures…………………………………………………….9012 9-43940
Large format hydraulic and electrical schematics …………………………………..Pocket

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CASE CX800 CRAWLER EXCAVATORS SERVICE MANUAL 9-40621 – PDF DOWNLOAD:

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