Case CX800 EXCAVATOR BREAKER OR HIGH FLOW CIRCUIT KITS ASSEMBLY INSTRUCTIONS MANUAL 9-40391 – PDF DOWNLOAD

Description

Case CX800 EXCAVATOR BREAKER OR HIGH FLOW CIRCUIT KITS ASSEMBLY INSTRUCTIONS MANUAL 9-40391 – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Case CX800 EXCAVATOR BREAKER OR HIGH FLOW CIRCUIT KITS ASSEMBLY INSTRUCTIONS MANUAL 9-40391 – PDF DOWNLOAD

GENERAL INFORMATION:
The illustrations for these assembly instructions will
be found in the last pages. Separate the last pages to
consult the illustrations while reading the text.
The reference numbers and let ters in these
instructions are the same as those used in the
illustrations.
Special torque set t ings are shown in these
instructions. If a torque setting is not shown, use the
standard torque setting shown in the Service Manual.
PREPARATION:
1. Park the machine on flat, hard ground.
2. Turn the upperstructure at right angles to the
undercarriage.
3. Extend the attachment to the maximum and
lower it to the ground. Stop the engine.
4. Release pressure in the hydraulic system (see
Service Manual).

TABLE OF CONTENTS:

Case CX800 EXCAVATOR BREAKER OR HIGH FLOW CIRCUIT KITS ASSEMBLY INSTRUCTIONS MANUAL 9-40391 – PDF DOWNLOAD

ASSEMBLY INSTRUCTIONS FOR BREAKER
OR HIGH FLOW CIRCUIT KITS
ON CX800 EXCAVATORS
KGOUP072-00 (7.25 m upperstructure and boom); a
KGOUP070-00 (8.40 m upperstructure and boom); b
PARTS LIST
ITEM P/N DESCRIPTION Qty ITEM P/N DESCRIPTION Qty
1. KUV0048 Bracket ……………………………………………..4
2. KUV0056 Bracket ……………………………………………..6
3. KUV0067 Bracket ……………………………………………..2
4. 162659A1 Plug (BRJ0174)………………………………….4
6. 150814A1 Washer W16 (KHN0297)……………………24
7. 627-16050 Screw M16x50 (102R016Y050R) …………8
8. KUV0217 RH pipe ……………………………………………1
9. KUV0219 LH pipe……………………………………………..1
10. KUV0055 Retaining clamp ……………………………….24
11. 827-16090 Screw M16x90 (102R016Y090R) ……….24
12a. KUV0135 Pipe………………………………………………….2
12b. KUV0064 Pipe………………………………………………….2
13. 168211A1 O-ring (LBQ5008)……………………………….8
14. KTJ0169 Clamp …………………………………………….16
15. 862-16050 Screw M16x50 (108R016Y050R) ……….32
16. KUV0051 Hose…………………………………………………2
17. KRJ5864 Control pedal……………………………………..1
18. 150604A1 Washer W10 (KHJ0183) ……………………..4
19. 166052A1 Screw M10x25 (105R010Y025R) …………2
20. KHJ1643 Bracket ……………………………………………..1
21. 165404A1 Screw M10x20 (KHJ1104) ………………….2
22. KHJ1614 Floor carpet ……………………………………….1
23. KHJ1629 Pedal ………………………………………………..1
24. KHJ1820 Screw M10x25 …………………………………..2
25. 169357A1 Decal (KHP1465) ……………………………….1
26. 150913A1 Elbow union (KHJ0341) ………………………4
27. 150933A1 Elbow union (KHJ0348) ………………………1
28. KHJ0994 Adaptor……………………………………………..1
29. KHJ1655 Manifold block ……………………………………1
30. 827-8055 Screw M8x55 (102R008Y055R) …………..2
31. 153081A1 Washer M8 (KAJ1500)………………………..8
32. 152127A1 Union (KNJ0758)………………………………..7
33. 159899A1 Pressure contact switch
(KHR1493)……………………………………1
34. 162538A1 Solenoid operated control valve block
(KRJ3557)…………………………………….1
35. KRJ5751 Bracket ……………………………………………..1
36. 627-6012 Screw M6x12 (102R006Y012R) …………..2
37. 183-106VR Washer SW6 ……………………………………..2
38. 166346A1 Screw M10x16 (105R010Y016R) …………2
39. 159497A1 T union (KHJ0869) ……………………………..3
40. KRJ6217 Batch of 5 hoses
161483A1 Hose Y1 (KBJ2346)…………………………… 1
165147A1 Hose Y2 (KNJ1700)…………………………… 1
164236A1 Hose P5 (KAJ3183)…………………………… 1
159013A1 Hose T5 (KRJ3571)…………………………… 1
159235A1 Hose D5 (KRJ3572) ………………………….. 1
41. 156554A1 Elbow union (KHJ0640)……………………… 2
42. KUJ0393 Batch of 4 hoses
MPJ5370 Hose Y1…………………………………………… 1
165149A1 Hose Y2 (MPJ5074) ………………………….. 1
161272A1 Hose Y3 (MPJ2142) ………………………….. 1
KSJ1748 Hose Y5…………………………………………… 1
43. KHJ1178 Elbow union …………………………………….. 1
44. KHJ1951 Bracket ……………………………………………. 3
45. 627-8012 Screw M8x12 (102R008Y012R)………….. 6
46. 150860A1 Base (KHR0319) ………………………………. 6
47. 840-168 Screw M6x8 (145T006S008R)……………… 6
48. KHR3351 Electrical harness ……………………………… 1
49. 165405A1 Coupler (KHR1957) …………………………… 2
50. 156559A1 Screw M6x12 (KHR1252) …………………… 2
51. 150496A1 Plastic clip L=250
(KHH0142) ………………………………….. 6
52. KHR2948 Switch ……………………………………………… 1
53. KSP0857 Decal ………………………………………………. 1
54. 150071A1 Plastic clip L=380
(KAR0017)…………………………………… 2
55. KUJ0113 Bracket …………………………………………… 2
56. 150811A1 Washer W12 (KHN0296) ………………….. 18
57. 627-12040 Screw M12x40 (102R012Y040R)………… 8
58. KUJ0247 Pipe ………………………………………………… 1
59. 164450A1 O-ring (LBQ5222) ……………………………..11
60. 862-14040 Screw M14x40 (108R014Y040R)………. 24
61. KUJ0248 Pipe ………………………………………………… 1
62. KUJ0392 Bracket ……………………………………………. 1
63. 165929A1 Screw M16x50 (105R016Y050R)………… 4
64. KSJ2740 Manifold …………………………………………… 1
65. 162658A1 Shut-off valve (KSJ2256)……………………. 1
66. 862-16030 Screw M16x30 (108R016Y030R)………… 4
67. 162656A1 Safety valve
(KSJ2292) …………………………………… 1
68. 166373A1 Screw M16x40 (105R016Y040R)………… 4
2
Cre 9-40391 Issued 10-04
ITEM P/N DESCRIPTION Qty ITEM P/N DESCRIPTION Qty
69. KUJ0261 Hose…………………………………………………1
70. 150124A1 Clamp (KTJ0029) ……………………………….8
71. KUJ0112 Retaining clamp …………………………………4
72. 827-12090 Screw M12x90 (102R012Y090R) …………4
73. 829-1412 Nut M12 (162R012SR)………………………..4
74. KUJ0263 Bracket ……………………………………………..1
75. KSJ2755 Selector block…………………………………….1
76. 166352A1 Screw M12x30 (105R012Y030R) ……….12
77. KUJ0156 Manifold…………………………………………….1
78. 108R014Y120RScrew M14x120 …………………………………4
79. 162667A1 Manifold (KSJ2372)…………………………….1
80. 184-014VR Washer SW14 ……………………………………4
81. 862-14090 Screw M14x90 (108R014Y090R) …………4
82. KUJ0262 Hose…………………………………………………1
83. KUJ0159 Filter …………………………………………………1
84. KUJ0119 Bracket ……………………………………………..1
85. KUJ0155 Hydraulic clamp………………………………….2
86. 154721A1 O-ring (LBQ1003)……………………………….2
87. KUJ0253 Bracket ……………………………………………..1
88. 627-12035 Screw M12x35 (102R012Y035R) …………2
89. 157582A1 Elbow union (KHJ0346) ………………………2
90. KUJ0441 Hose ……………………………………………….. 1
91. 157856A1 Clamp (KRJ4117) ……………………………… 6
92. 862-10030 Screw M10x30 (108R010Y030R)………. 12
93. KUJ0252 Retaining clamp………………………………… 4
94. KUJ0034 Plate ……………………………………………….. 2
95. KUJ0036 Spacer …………………………………………….. 4
96. 150409A1 Washer M10 (KEH0114)…………………….. 6
97. 814-10100 Screw M10x100 (102R010Y100R)………. 2
98. 162R010VR Nut M10 …………………………………………… 2
99. 159047A1 Adaptor (BDJ0218)……………………………. 1
100. 151046A1 Protective sheath (KSA0389) ……………… 1
101. 168048A1 Hose (KTJ1893) ……………………………….. 1
102. KUJ0250 Hose ……………………………………………….. 1
103. KUJ0453 Hose ……………………………………………….. 2
104. KUJ0164 Secondary relief valve ……………………….. 2
105. KUJ0165 Secondary relief valve ……………………….. 1
106. 152191A1 Bushing (KNJ0788) …………………………… 1
107. KHR3353 Harness …………………………………………… 1
108. 827-10090 Screw M10x90 (102R010Y090R)………… 2
153591A1 Loctite 262 (KRC5007) ………………………. 1

PLEASE NOTE:

• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
• No waiting for couriers / posts as this is a PDF manual and you can download it within 2 minutes time once you make the payment.
• Your payment is all safe and the delivery of the manual is INSTANT – You will be taken to the DOWNLOAD PAGE.
• So have no hesitations whatsoever and write to us about any queries you may have : heydownloadss @gmail.com

S.V