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Case CX800 Tier 3 Crawler Excavators Service Manual – PDF DOWNLOAD

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Case CX800 Tier 3 Crawler Excavators Service Manual – PDF DOWNLOAD

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Description

Case CX800 Tier 3 Crawler Excavators Service Manual – PDF DOWNLOAD

DESCRIPTION:

Case CX800 Tier 3 Crawler Excavators Service Manual – PDF DOWNLOAD

Cleaning :
Clean all metal parts except bearings, in a suitable cleaning solvent or by steam cleaning. Do not use caustic soda for steam cleaning. After cleaning, dry and put oil on all parts. Clean oil passages with compressed air. Clean bearings in a suitable cleaning solvent, dry the bearings completely and put oil on the bearings.
Inspection:
Check all parts when the parts are disassembled. Replace all parts that have wear or damage. Small scoring or grooves can be removed with a hone or crocus cloth. Complete a visual inspection for indications of wear, pitting and the replacement of parts necessary to prevent early failures.
Bearings :
Check bearings for easy action. If bearings have a loose fit or rough action replace the bearing. Wash bearings with a suitable cleaning solvent and permit to air dry. DO NOT DRY BEARINGS WITH COMPRESSED AIR.
Needle :
Bearings Before you press needle bearings in a bore always remove any metal protrusions in the bore or edge of the bore. Before you press bearings into position put petroleum jelly on the inside and outside diameter of the bearings.
Gears :
Check all gears for wear and damage. Replace gears that have wear or damage.
Oil Seals, O-Rings and Gaskets :
Always install new oil seals, O-rings and gaskets. Put petroleum jelly on seals and O-rings.
Shafts :
Check all shafts that have wear or damage. Check the bearing and oil seal surfaces of the shafts for damage.
Service Parts :
Always install genuine Case service parts. When ordering refer to the Parts Catalog for the correct part number of the genuine Case replacement items. Failures due to the use of other than genuine Case replacement parts are not covered by warranty.
Lubrication:
Only use the oils and lubricants specified in the Operator’s or Service Manuals. Failures due to the use of non-specified oils and lubricants are not covered by warranty.

TABLE OF CONTENTS:

Case CX800 Tier 3 Crawler Excavators Service Manual – PDF DOWNLOAD

1 GENERAL INFORMATION
Safety, general information and standard torque data ……………………………….1001 7-27691EN
General specifications and special torque setting……………………………………..1002 9-94710EN
2 ENGINE
Radiator and engine, removal and installation ………………………………………….2001 9-94910EN
Engine specifications ………………………………………………………………………………… *
Disassembly and assembly of the engine…………………………………………………….. *
3 FUEL SYSTEM
Fuel tank …………………………………………………………………………………………….3001 9-36821EN
Fuel engine system…………………………………………………………………………………… *
4 ELECTRICAL SYSTEM
Electrical system, electrical and electronic troubleshooting………………………..4001 9-94700EN
Inspection and maintenance of batteries and connecting a booster battery….4002 9-36830EN
Main and engine electronic control boxes………………………………………………..4003 9-94510EN
5 UNDERCARRIAGE
Removal and installation of tracks ………………………………………………………….5001 9-36860EN
Rollers………………………………………………………………………………………………..5003 9-36881EN
Sprocket ……………………………………………………………………………………………..5004 9-36890EN
Idler wheel and tension shock absorber ………………………………………………….5005 9-94350EN
6 DRIVE TRAIN
Drive motor and final drive transmission removal and installation ……………….6001 9-36980EN
Drive motor and final drive transmission disassembly and assembly …………..6002 9-40351EN
Swing reduction gear, removal and installation…………………………………………6003 9-36991EN
Swing reduction gear, disassembly and assembly…………………………………….6004 9-42631EN
7 UNDERCARRIAGE HYDRAULICS
8 UPPERSTRUCTURE HYDRAULICS
Depressurising and decontaminating the hydraulic system, use of the
vacuum pump and bleeding the components ……………………………………….8000 9-94430EN
Specifications, troubleshooting, checks and hydraulic pressure settings………8001 9-94740EN
Hydraulic reservoir removal and installation …………………………………………….8002 9-94490EN
Main and pilot pumps, removal and installation ………………………………………..8003 9-40771EN
Main hydraulic control valve, removal and installation ……………………………….8004 9-94501EN
Attachment cylinders, removal and installation …………………………………………8005 7-27792EN
Hydraulic swivel, removal and installation………………………………………………..8006 9-94600EN
Pilot blocs, removal and installation ………………………………………………………..8007 9-94520EN
Swing motor, removal and installation……………………………………………………..8008 9-94420EN
Main hydraulic pump, disassembly and assembly …………………………………….8010 9-94590EN
Main hydraulic control valve, disassembly and assembly …………………………..8011 9-94781EN
Attachment cylinders, disassembly and assembly …………………………………….8012 9-40941EN
Hand control levers, disassembly and assembly ………………………………………8013 9-94630EN
Foot control levers, disassembly and assembly ………………………………………..8014 9-40992EN
Six-solenoid valves, disassembly and assembly……………………………………….8015 9-42521EN
Caution valve, disassembly and assembly……………………………………………….8016 9-94531EN
Safety valve…………………………………………………………………………………………8017 9-42770EN
Hydraulic swivel, disassembly and assembly……………………………………………8018 9-42511EN
Swing motor, disassembly and assembly ………………………………………………..8019 9-42530EN
Hydraulic functions……………………………………………………………………………….8020 9-94720EN
Fan motor, removal and installation ………………………………………………………..8022 9-94660EN
Fan motor, disassembly and assembly ……………………………………………………8023 9-94670EN
Fan pump, removal, disassembly, assembly and installation ………………………8024 9-94680EN
Hydraulic component functions………………………………………………………………8030 9-94130EN
9 UPPERSTRUCTURE
Upperstructure, turntable and counterweight……………………………………………9002 9-42551EN
Boom, dipper and bucket ………………………………………………………………………9003 9-42621EN
Seat and seat belt ………………………………………………………………………………..9004 9-40960EN
Cab and cab equipment………………………………………………………………………..9005 9-94650EN
Air conditioning troubleshooting……………………………………………………………..9006 7-xxxxxFR
Air conditioning unit disassembly and assembly……………………………………….9007 9-94640EN
Air conditioning servicing ………………………………………………………………………9008 7-xxxxxFR
Air conditioning components………………………………………………………………….9009 7-xxxxxFR
Removal and installation attachment, counterweight and side fram…………….9010 9-94730EN
Large format hydraulic schematic ………………………………………………………..Pocket 87520431
Large format electrical schematic ………………………………………………………..Pocket

IMAGES PREVIEW OF THE MANUAL:

CASE CX800 TIER 3 CRAWLER EXCAVATORS SERVICE MANUAL – PDF DOWNLOAD:

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