Case DV201 DV202 DV204 Vibratory Rollers Operator’s Manual 6-35950NA – PDF DOWNLOAD

Description

Case DV201 DV202 DV204 Vibratory Rollers Operator’s Manual 6-35950NA – PDF DOWNLOAD

DESCRIPTION:

Case DV201 DV202 DV204 Vibratory Rollers Operator’s Manual 6-35950NA – PDF DOWNLOAD

SAFETY :

This manual contains important information concerning safety in operation, adjustment and maintenance of your machine. Use the detailed alphabetical index at the end of the manual to find what you are looking for. Use this manual as a guide; your machine is a working tool and you will always be able to count on it, as long as it is correctly maintained.

• Do not use the machine and prevent anyone else using or servicing the machine before (you yourself or other people) being fully aware of the instructions given in this manual concerning safety, operation and maintenance. Use only operators who have proved their ability to operate and maintain this machine in a correct, safe manner.
• This machine with its type approved attachments and accessories is intended to carry out compacting operations of a medium or large extent, such as the construction of highways, railways, airport areas, industrial areas, etc. Do not use this machine for applications other than those shown in this manual.
• Consult your approved Dealer or our Company for any information concerning changes, additions or modifications which have to be carried out on this machine to ensure that these are in compliance with the regulations and safety rules of various countries. Any unauthorized modification could cause serious or fatal injury.
• Any person carrying out such modifications is entirely responsible for the consequences. This operator’s manual must be kept in the “manual” compartment provided for that purpose on this machine. Make sure that the manual is in good condition.
• To obtain additional manuals or to obtain other information concerning this machine, consult your Dealer. Your Dealer can provide you with genuine parts and has specially trained technicians who know the best methods for repair and maintenance of your machine.

TABLE OF CONTENTS:

Case DV201 DV202 DV204 Vibratory Rollers Operator’s Manual 6-35950NA – PDF DOWNLOAD

SECTION 1 – TO THE OWNER/SAFETY ………………………………………………………………………………………. 1-1
DV201, DV202 and DV204 vibratory rollers ………………………………………………………………………………….1-1
Right, left, front and rear of the machine ………………………………………………………………………………………1-3
Type, serial number and year of manufacture ………………………………………………………………………………1-4
Identification of the main components of the machine ……………………………………………………………………1-6
Safety rules ……………………………………………………………………………………………………………………………..1-7
Personal safety ………………………………………………………………………………………………………………………..1-8
Before using the machine ………………………………………………………………………………………………………….1-9
Operating the machine …………………………………………………………………………………………………………….1-10
Parking the machine ……………………………………………………………………………………………………………….1-11
Maintenance and adjustments ………………………………………………………………………………………………….1-11
Prevention of fire or explosions …………………………………………………………………………………………………1-12
Prevention of burns …………………………………………………………………………………………………………………1-12
ROPS protective structure ……………………………………………………………………………………………………….1-13
Read operators manual ……………………………………………………………………………………………………………1-13
Decals …………………………………………………………………………………………………………………………………..1-14
Hand signals ………………………………………………………………………………………………………………………….1-20
SECTION 2 – CONTROLS/INSTRUMENTS/ACCESSORIES …………………………………………………………… 2-1
Steps and access handles …………………………………………………………………………………………………………2-1
Location of controls, instruments and accessories ………………………………………………………………………..2-2
Front console control functions …………………………………………………………………………………………………..2-4
Right-hand arm control functions ………………………………………………………………………………………………..2-9
Battery master switch ………………………………………………………………………………………………………………2-12
Hourmeter ……………………………………………………………………………………………………………………………..2-12
Hydraulic travel circuit shut off valve lever ………………………………………………………………………………….2-12
Operator’s seat ……………………………………………………………………………………………………………………….2-13
Drum sprinkler reservoirs …………………………………………………………………………………………………………2-15
Storage box ……………………………………………………………………………………………………………………………2-16
Front console cover …………………………………………………………………………………………………………………2-16
SECTION 3 – OPERATING INSTRUCTIONS …………………………………………………………………………………. 3-1
Before operating the machine …………………………………………………………………………………………………….3-1
Operating the machine ………………………………………………………………………………………………………………3-2
Run-in period ……………………………………………………………………………………………………………………………3-3
Starting the engine ……………………………………………………………………………………………………………………3-4
Shutting down the engine …………………………………………………………………………………………………………..3-7
Engine emergency shut down …………………………………………………………………………………………………….3-8
Machine travel and direction of travel ………………………………………………………………………………………….3-9
Parking the machine ……………………………………………………………………………………………………………….3-13
Driving the machine on rough ground ………………………………………………………………………………………..3-14
Engine hood …………………………………………………………………………………………………………………………..3-15
ROPS frame removal and installation ………………………………………………………………………………………..3-17
Machine articulation locking ……………………………………………………………………………………………………..3-18
TABLE OF CONTENTS
Operating instructions (continued)
Transporting the machine ……………………………………………………………………………………………………….. 3-20
Handling the machine …………………………………………………………………………………………………………….. 3-22
Towing the machine ………………………………………………………………………………………………………………. 3-23
Releasing hydraulic travel motor brakes (DV201, DV202) ………………………………………………………….. 3-24
Releasing hydraulic travel motor brakes (DV204) ……………………………………………………………………… 3-28
Operating the machine in special conditions ……………………………………………………………………………… 3-32
SECTION 4 – SERVICING INTERVALS/LUBRIFICATION/FLUIDS ………………………………………………….. 4-1
Servicing intructions ………………………………………………………………………………………………………………… 4-1
Hourmeter ………………………………………………………………………………………………………………………………. 4-1
Servicing interval …………………………………………………………………………………………………………………….. 4-2
Fluids and lubricants ………………………………………………………………………………………………………………… 4-4
Fluid and lubricant capacities and specifications ………………………………………………………………………….. 4-7
Environment …………………………………………………………………………………………………………………………… 4-7
Grease points …………………………………………………………………………………………………………………………. 4-8
Levels ……………………………………………………………………………………………………………………………………. 4-9
Engine …………………………………………………………………………………………………………………………………. 4-11
Fuel system ………………………………………………………………………………………………………………………….. 4-14
Air filter ………………………………………………………………………………………………………………………………… 4-18
Hydraulic system …………………………………………………………………………………………………………………… 4-23
Drum ……………………………………………………………………………………………………………………………………. 4-27
Drum sprinkling system ………………………………………………………………………………………………………….. 4-29
SECTION 5 – MAINTENANCE/ADJUSTMENTS ……………………………………………………………………………. 5-1
Lighting system and horn …………………………………………………………………………………………………………. 5-1
Hydraulic oil cooler ………………………………………………………………………………………………………………….. 5-2
Engine air intake system ………………………………………………………………………………………………………….. 5-3
Engine oil cooler ……………………………………………………………………………………………………………………… 5-3
Vibratory shock absorbers ………………………………………………………………………………………………………… 5-4
Air intake system …………………………………………………………………………………………………………………….. 5-5
Engine alternator and fan belt …………………………………………………………………………………………………… 5-6
Engine valve clearance ……………………………………………………………………………………………………………. 5-9
Fuel system hoses (DV201, DV202) ………………………………………………………………………………………… 5-13
Fuel system hoses (DV204) ……………………………………………………………………………………………………. 5-14
Exhaust system …………………………………………………………………………………………………………………….. 5-14
Engine belt ……………………………………………………………………………………………………………………………. 5-15
Steering belt …………………………………………………………………………………………………………………………. 5-15
Drum scrapers ………………………………………………………………………………………………………………………. 5-16
Cleaning the machine …………………………………………………………………………………………………………….. 5-17
Hardware torque specifications ……………………………………………………………………………………………….. 5-17
Engine troubleshooting …………………………………………………………………………………………………………… 5-18
TABLE OF CONTENTS
SECTION 6 – ELECTRICAL SYSTEM …………………………………………………………………………………………… 6-1
Fuses ……………………………………………………………………………………………………………………………………..6-1
Battery …………………………………………………………………………………………………………………………………….6-2
Connecting a booster battery ……………………………………………………………………………………………………..6-4
SECTION 7 – STORAGE ……………………………………………………………………………………………………………… 7-1
Storing the machine ………………………………………………………………………………………………………………….7-1
SECTION 8 – SPECIFICATIONS ………………………………………………………………………………………………….. 8-1
Engine …………………………………………………………………………………………………………………………………….8-1
Steering …………………………………………………………………………………………………………………………………..8-1
Capacities ……………………………………………………………………………………………………………………………….8-1
Electrical system ………………………………………………………………………………………………………………………8-1
Travel ……………………………………………………………………………………………………………………………………..8-2
Weights …………………………………………………………………………………………………………………………………..8-2
Vibration ………………………………………………………………………………………………………………………………….8-2
ROPS protective structure …………………………………………………………………………………………………………8-2
Equipment ……………………………………………………………………………………………………………………………….8-3
Overall machine dimensions ………………………………………………………………………………………………………8-4
SECTION 9 – ALPHABETICAL INDEX …………………………………………………………………………………………. 9-1
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CASE DV201 DV202 DV204 VIBRATORY ROLLERS OPERATOR’S MANUAL 6-35950NA – PDF DOWNLOAD:

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