Case Series 580 & 590 Loader Backhoe Operator’s Manual 6-31630 – PDF DOWNLOAD

Description

Case Series 580 & 590 Loader Backhoe Operator’s Manual 6-31630 – PDF DOWNLOAD

DESCRIPTION:

Case Series 580 & 590 Loader Backhoe Operator’s Manual 6-31630 – PDF DOWNLOAD

TO THE OWNER :

You are the owner of a machine that has been designed and built with quality constantly in mind. It conforms to current labour safety regulations and all national highway and road regulations. See “Official documents” on next page. However, this does not exclude all risk of accident; that is why it is essential to observe elementary safety rules and precautions.

• Read this manual carefully before operating the machine. Instructions concerning safety, operation and maintenance have been developed to permit safe service and operation of this machine. Use this manual as a guide. Your machine is a working tool which you will always be able to count on, as long as it is correctly maintained.
• The standard attachments and equipment of this machine are intended for general earthmoving purposes and re-handling. If the machine is to be used for lifting loads (tubing, concrete pipe sections, shoring material, etc.) then make sure the machine is suitably equipped for this type of work.
• If this is the case, it is mandatory for the machine to be fitted with safety valves, an overload indicator, a load lifting chart corresponding to the type of machine and its attachment and a load fixing point. At the same time, you must also strictly observe current regulations. Do not use this machine for any applications or purposes other than those described in this manual.
• If you use this machine for duties involving the use of attachments, accessories, or special tools, consult your CASE Dealer to make sure that the adaptations or modifications carried out are in conformity with the machine’s technical specifications and with current regulations on safety.
• Any modifications or adaptations which are not approved by the manufacturer may invalidate the machine’s original conformity with safety requirements. For certain applications, the machine must undergo regular inspection. Consult your CASE Dealer.

TABLE OF CONTENTS:

Case Series 580 & 590 Loader Backhoe Operator’s Manual 6-31630 – PDF DOWNLOAD

1 – To the Owner
2 – Identification Numbers/Machine components
3 – Safety/Decals/Hand signals
4 – Controls/Instruments/ Accessories
5 – Operating Instructions
6 – Job Site and Road Instructions
7 – Servicing Intervals
8 – Lubrication/Filters/Fluids
9 – Maintenance/Adjustments
1 O – Electrical System
11 – Storage
12 – Specifications
13 – Alphabetical Index

SECTION 1 -TO THE OWNER ……………………………………………………………………………………………………. 1-1
580 M, 580 Super M, 580 MXT and 590 Super M Loader Backhoes ……………………………………………… 1-1
Right, left, front and rear of the machine …………………………………………………………………………………….. 1-4
SECTION 2 – IDENTIFICATION NUMBERS/MACHINE COMPONENTS …………………………………………… 2-1
Type, serial number and year of manufacture of the machine ……………………………………………………….. 2-1
Identification of main components ……………………………………………………………………………………………… 2-5
SECTION 3 – SAFETY/DECALS/HAND SIGNALS …………………………………………………………………………. 3-1
Safety instructions …………………………………………………………………………………………………………………… 3-1
Before using the machine ………………………………………………………………………………………………………… 3-2
Decals …………………………………………………………………………………………………………………………………. 3-1 O
Hand signals ………………………………………………………………………………………………………………………… 3-29
SECTION 4 – CONTROLS/INSTRUMENTS/ACCESSORIES …………………………………………………………… 4-1
Cab doors ………………………………………………………………………………………………………………………………. 4-1
Steps and access handles ……………………………………………………………………………………………………….. 4-2
Instrument panel …………………………………………………………………………………………………………………….. 4-3
Operator’s compartment controls ………………………………………………………………………………………………. 4-6
Operator’s seat ……………………………………………………………………………………………………………………… 4-25
Loader attachment controls …………………………………………………………………………………………………….. 4-27
Safety valves …………………………………………………………………………………………………………………………. 4-31
Backhoe attachment controls (580 M, 580 Super M and 590 Super M types) …………………………………. 4-33
Stabilizer controls (580 M, 580 Super M and 590 Super M types) …………………………………………………. 4-39
Three point hitch attachment control (580 MXT type) …………………………………………………………………. 4-41
Heating, ventilation and air conditioning controls ……………………………………………………………………….. 4-41
Coat hanger hook ………………………………………………………………………………………………………………….. 4-44
Operator’s compartment windows ……………………………………………………………………………………………. 4-44
Front and rear windshield washer reservoir ………………………………………………………………………………. 4-47
Fuel tank ……………………………………………………………………………………………………………………………… 4-47
Hydraulic reservoir ………………………………………………………………………………………………………………… 4-48
Towing ring …………………………………………………………………………………………………………………………… 4-48
Battery and tool box ………………………………………………………………………………………………………………. 4-49
Loader attachment safety strut ………………………………………………………………………………………………… 4-49
Engine hood …………………………………………………………………………………………………………………………. 4-50
Heater control valve ………………………………………………………………………………………………………………. 4-51
Radiator drain valve ………………………………………………………………………………………………………………. 4-51
Ride control system ……………………………………………………………………………………………………………….. 4-52
Rear light brackets (590 Super M type) (axial backhoe version) …………………………………………………… 4-53
Rear light brackets (sideshift backhoe version)
(580 M, 580 Super Mand 590 Super M types) ……………………………………………………………………….. 4-54
Rotary light …………………………………………………………………………………………………………………………… 4-55
Wheel chocks ……………………………………………………………………………………………………………………….. 4-55
Warning triangle ……………………………………………………………………………………………………………………. 4-56
TABLE OF CONTENTS
Controls/Instruments/ Accessories (continued)
Backhoe attachment auxiliary hydraulic tool controls
(580 M, 580 Super Mand 590 Super M types) ……………………………………………………………………….. 4-56
Hand-held auxiliary hydraulic tool controls ………………………………………………………………………………… 4-57
SECTION 5 – OPERATING INSTRUCTIONS …………………………………………………………………………………. 5-1
Before operating the machine …………………………………………………………………………………………………… 5-1
Operating the machine …………………………………………………………………………………………………………….. 5-2
Running-in period ……………………………………………………………………………………………………………………. 5-3
Starting the engine ………………………………………………………………………………………………………………….. 5-4
Starting the engine in cold weather ……………………………………………………………………………………………. 5-7
Stopping the engine …………………………………………………………………………………………………………………. 5-7
Coded anti-start system ……………………………………………………………………………………………………………. 5-9
Operating the machine in cold weather …………………………………………………………………………………….. 5-10
Operating the machine in hot weather ………………………………………………………………………………………. 5-10
Setting the machine in the backhoe attachment working position
(580 M, 580 Super Mand 590 Super M types) ……………………………………………………………………………… 5-11
Backhoe attachment sideshift (Sideshift backhoe version)
(580 M, 580 Super M and 590 Super M types) ……………………………………………………………………….. 5-16
Setting the backhoe attachment in the road travel position
(580 M, 580 Super M and 590 Super M types) ……………………………………………………………………….. 5-17
Replacing a stabilizer pad ………………………………………………………………………………………………………. 5-21
Replacing a backhoe or loader bucket tooth tip …………………………………………………………………………. 5-22
Replacing a backhoe bucket (580 M type) ………………………………………………………………………………… 5-24
Replacing a backhoe bucket (580 Super Mand 590 Super M types) …………………………………………….. 5-26
Differential lock ……………………………………………………………………………………………………………………… 5-28
Loader bucket mounted forks ………………………………………………………………………………………………….. 5-30
Three point hitch (580 MXT type) …………………………………………………………………………………………….. 5-33
Backhoe attachment auxiliary hydraulic tools (580 M, 580 Super Mand 590 Super M types) …………… 5-33
Hand-held auxiliary hydraulic tools …………………………………………………………………………………………… 5-37
Load handling ……………………………………………………………………………………………………………………….. 5-39
Load lifting (580 M, 580 Super Mand 590 Super M types) …………………………………………………………… 5-40
Powershift controller (590 Super M type) …………………………………………………………………………………… 5-41
Maximum working loads with backhoe attachment
(580 M, 580 Super Mand 590 Super M types) ……………………………………………………………………….. 5-44
Maximum working loads with pallet forks on loader bucket ………………………………………………………….. 5-45
Transporting the machine ……………………………………………………………………………………………………….. 5-46
Lifting the machine ………………………………………………………………………………………………………………… 5-49
Moving the machine in the event of direction of travel control lever failure …………………………………….. 5-50
Towing the machine ………………………………………………………………………………………………………………. 5-51
Operating the machine in water ……………………………………………………………………………………………….. 5-51
Parking the machine ………………………………………………………………………………………………………………. 5-52
Handling the hydraulic breaker ………………………………………………………………………………………………… 5-53
TABLE OF CONTENTS
Operating Instructions (continued)
Breaking techniques on a hydraulic breaker ………………………………………………………………………………. 5-53
Choice of tools on a hydraulic breaker ……………………………………………………………………………………… 5-54
Special conditions of use on a hydraulic breaker ……………………………………………………………………….. 5-54
SECTION 6 – JOB SITE AND ROAD INSTRUCTIONS ……………………………………………………………………. 6-1
Instructions for use ………………………………………………………………………………………………………………….. 6-1
Road travel …………………………………………………………………………………………………………………………….. 6-2
Job site travel …………………………………………………………………………………………………………………………. 6-8
Loader attachment operating instructions …………………………………………………………………………………. 6-11
Backhoe attachment operating instructions (580 M, 580 Super M and 590 Super M types) ……………… 6-18
SECTION 7- SERVICING INTERVALS ………………………………………………………………………………………… 7-1
Servicing instructions ………………………………………………………………………………………………………………. 7-1
Hourmeter ……………………………………………………………………………………………………………………………… 7-2
Intervals …………………………………………………………………………………………………………………………………. 7-3
Hydraulic breaker intervals ……………………………………………………………………………………………………….. 7-6
SECTION 8 – LUBRICATION/FILTERS/FLUIDS …………………………………………………………………………….. 8-1
Fluids and lubricants ……………………………………………………………………………………………………………….. 8-1
Environment …………………………………………………………………………………………………………………………… 8-3
Plastic and resin parts ……………………………………………………………………………………………………………… 8-4
Fluid and lubricant capacities and specifications …………………………………………………………………………. 8-4
Grease points …………………………………………………………………………………………………………………………. 8-6
Greasing the hydraulic breaker ……………………………………………………………………………………………….. 8-28
Levels ………………………………………………………………………………………………………………………………….. 8-29
Engine …………………………………………………………………………………………………………………………………. 8-33
Cooling system ……………………………………………………………………………………………………………………… 8-37
Fuel system ………………………………………………………………………………………………………………………….. 8-42
Releasing the pressure in the hydraulic system …………………………………………………………………………. 8-48
Hydraulic system …………………………………………………………………………………………………………………… 8-49
Air filter ………………………………………………………………………………………………………………………………… 8-53
Gearbox (580 M, 580 Super Mand 580 MXT types) …………………………………………………………………… 8-59
Gearbox (590 Super M type) …………………………………………………………………………………………………… 8-65
Front drive axle and reduction gears (4 wheel drive) ………………………………………………………………….. 8-70
Rear axle and reduction gears ………………………………………………………………………………………………… 8-75
SECTION 9- MAINTENANCE/ADJUSTMENTS …………………………………………………………………………….. 9-1
Wheels and tyres ……………………………………………………………………………………………………………………. 9-1
Loader bucket automatic return-to-dig adjustment ……………………………………………………………………….. 9-3
Radiator and oil cooler …………………………………………………………………………………………………………….. 9-4
Engine alternator and fan belt …………………………………………………………………………………………………… 9-5
Engine rocker arm clearance adjustment ……………………………………………………………………………………. 9-7
Machine inspection and cleaning ………………………………………………………………………………………………. 9-7
Cylinder leak inspection …………………………………………………………………………………………………………… 9-8
TABLE OF CONTENTS
Maintenance/Adjustments (continued)
Air conditioning ……………………………………………………………………………………………………………………….. 9-9
Cab filters …………………………………………………………………………………………………………………………….. 9-11
Parking brake inspection and adjustment ………………………………………………………………………………….. 9-12
Brake check ………………………………………………………………………………………………………………………….. 9-15
Checking and adjusting stabilizer play (Sideshift backhoe version)
( 580 M, 580 Super M and 590 Super M types) ……………………………………………………………………….. 9-17
Backhoe bucket excavation position
( 580 M, 580 Super M and 590 Super M types) ……………………………………………………………………….. 9-18
Backhoe attachment left and right-hand shock absorber adjustment (Sideshift backhoe version)
(580 M, 580 Super M and 590 Super M types) ……………………………………………………………………….. 9-19
Ride control system accumulator ……………………………………………………………………………………………. 9-20
ROPS/FOPS cab (or protective frame) …………………………………………………………………………………….. 9-21
Replacing a tool on a hydraulic breaker ……………………………………………………………………………………. 9-23
Replacing a tool bushing on a hydraulic breaker ………………………………………………………………………… 9-25
Replacing a hydraulic breaker (except 580 MXT type) ………………………………………………………………… 9-27
Wear limits on a hydraulic breaker ……………………………………………………………………………………………. 9-28
Engine troubleshooting …………………………………………………………………………………………………………… 9-29
SECTION 10 – ELECTRICAL SYSTEM ……………………………………………………………………………………….. 10-1
Fuses and relays …………………………………………………………………………………………………………………… 10-1
Battery …………………………………………………………………………………………………………………………………. 1 0-4
Connecting a booster battery ………………………………………………………………………………………………….. 10-6
Alternator ……………………………………………………………………………………………………………………………… 1 0-7
Starter motor …………………………………………………………………………………………………………………………. 1 0-7
Bulbs ……………………………………………………………………………………………………………………………………. 10-8
Replacing a bulb ……………………………………………………………………………………………………………………. 10-8
Vertical adjustment of the cab-mounted front and rear working lights ………………………………………….. 10-18
SECTION 11 – STORAGE ………………………………………………………………………………………………………….. 11-1
Storing the machine ……………………………………………………………………………………………………………….. 11-1
SECTION 12 – SPECIFICATIONS ……………………………………………………………………………………………….. 12-1
Engine (580 M type) ………………………………………………………………………………………………………………. 12-1
Engine (580 Super M and 580 MXT types) ……………………………………………………………………………….. 12-1
Engine (590 Super M type) ……………………………………………………………………………………………………… 12-2
Electrical system ……………………………………………………………………………………………………………………. 12-2
Transmission (580 M type) ……………………………………………………………………………………………………… 12-3
Transmission (580 Super M and 580 MXT types) ………………………………………………………………………. 12-3
Transmission (590 Super M type) ……………………………………………………………………………………………. 12-4
Axles ……………………………………………………………………………………………………………………………………. 12-4
Tyres ……………………………………………………………………………………………………………………………………. 12-4
Wheel tightening torque ………………………………………………………………………………………………………….. 12-5
Brakes …………………………………………………………………………………………………………………………………. 12-5
Steering ……………………………………………………………………………………………………………………………….. 12-5
TABLE OF CONTENTS
Specifications ( continued)
Hydraulic system (580 M and 580 MXT types) ………………………………………………………………………….. 12-6
Hydraulic system (580 Super Mand 590 Super M types) ……………………………………………………………. 12-7
Cylinders (580 M type) …………………………………………………………………………………………………………… 12-8
Cylinders (580 Super M, 580 MXT and 590 Super M types) ………………………………………………………… 12-8
Capacities ……………………………………………………………………………………………………………………………. 12-9
Cycle times (580 M type) ……………………………………………………………………………………………………….. 12-9
Cycle times (580 Super M type) ………………………………………………………………………………………………. 12-9
Cycle times (590 Super M type) ………………………………………………………………………………………………. 12-9
Cab ……………………………………………………………………………………………………………………………………. 12-10
Machine weight (580 M and 580 Super M types) ……………………………………………………………………… 12-10
Machine weight (sideshift backhoe version) (590 Super M type) ………………………………………………… 12-10
Sound levels ……………………………………………………………………………………………………………………….. 12-10
Buckets ……………………………………………………………………………………………………………………………… 12-11
Machine working range (580 M and 580 Super M types) …………………………………………………………… 12-12
Machine working range (590 Super M type) ……………………………………………………………………………. 12-14
Machine working range (580 MXT type) …………………………………………………………………………………. 12-16
Loader bucket pallet fork working range …………………………………………………………………………………. 12-17
Machine road travel overall dimensions (580 M and 580 Super M types) ……………………………………. 12-18
Machine road travel overall dimensions (590 Super M type) (sideshift backhoe version) ………………. 12-19
Machine road travel overall dimensions (590 Super M type) (axial backhoe version) ……………………. 12-20
Machine road travel overall dimensions (580 MXT type) …………………………………………………………… 12-21
Hydraulic breaker ………………………………………………………………………………………………………………… 12-22
Standard and optional accessories ………………………………………………………………………………………… 12-24
SECTION 13 -ALPHABETICAL INDEX ……………………………………………………………………………………… 13-1

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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