Case SV211 Vibratory Rollers Operator’s Manual 87487731 – PDF DOWNLOAD

Description

Case SV211 Vibratory Rollers Operator’s Manual 87487731 – PDF DOWNLOAD

DESCRIPTION:

Case SV211 Vibratory Rollers Operator’s Manual 87487731 – PDF DOWNLOAD

Introduction :

• Single drum vibratory rollers of line SV 211 are outstanding by their up-to-date design, adopted technologies, as well as modern styling.
• These machines offer maximal comfort to the operator, are easy to operate, extremely reliable and require minimal maintenance. The utilized frequency, amplitude and centrifugal force of vibration were optimized by means of compaction tests to reach extra high compaction effect on various materials.

TABLE OF CONTENTS:

Case SV211 Vibratory Rollers Operator’s Manual 87487731 – PDF DOWNLOAD

Content …………………………………………………………………………………………………………………………….. 4
1. Specification Manual ……………………………………………………………………………………………………………….. 9
1.1. Basic Data …………………………………………………………………………………………………………………………….10
1.2. Dimension Chart ………………………………………………………………………………………………………………………12
1.3. Technical Data …………………………………………………………………………………………………………………………13
1.3.1. Weights …………………………………………………………………………………………………………………………………………… 13
1.3.2. Travel Parameters …………………………………………………………………………………………………………………………….. 14
1.3.3. Vibration ………………………………………………………………………………………………………………………………………….. 15
1.3.4. Engine ……………………………………………………………………………………………………………………………………………. 15
1.3.5. Axle ………………………………………………………………………………………………………………………………………………… 16
1.3.6. Brakes …………………………………………………………………………………………………………………………………………….. 16
1.3.7. Steering ………………………………………………………………………………………………………………………………………….. 16
1.3.8. Vibratory Drum ………………………………………………………………………………………………………………………………… 17
1.3.9. Hydrostatic Drive of Travel ………………………………………………………………………………………………………………… 17
1.3.10. Hydrostatic Drive of Vibration ……………………………………………………………………………………………………………. 17
1.3.11. Hydraulic Oil Tank…………………………………………………………………………………………………………………………….. 18
1.3.12. Lifting and lowering of the Hood and the Cabin …………………………………………………………………………………… 18
1.3.13. Cooling System of Hydraulic Oil ………………………………………………………………………………………………………… 18
1.3.14. Fluids ……………………………………………………………………………………………………………………………………………… 18
1.3.15. Electrical Installation ………………………………………………………………………………………………………………………… 19
1.3.16. Safety Devices ………………………………………………………………………………………………………………………………… 19
1.3.17. Hygienical Data ……………………………………………………………………………………………………………………………….. 19
1.3.18. Requirements of Traffic Regulations …………………………………………………………………………………………………… 19
1.3.19. Accessories ……………………………………………………………………………………………………………………………………. 20
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Operating Manual
2. OPERATING INSTRUCTIONS ……………………………………………………………………………………………………..23
2.1. Dewaxing and Inspection of a Newly Supplied Machine ……………………………………………………………24
2.2. Major Safety Measures …………………………………………………………………………………………………………….25
2.2.1. Safety measures to operate the Machine ……………………………………………………………………………………………. 25
2.2.1.1. How to start the compaction work ……………………………………………………………………………………………………… 25
2.2.1.2. Work safety secured by User …………………………………………………………………………………………………………….. 25
2.2.2. Driver Qualification Requirements …………………………………………………………………………………………………….. 26
2.2.3. Driver’s Duties ………………………………………………………………………………………………………………………………… 26
2.2.4. Operations Prohibited ………………………………………………………………………………………………………………………. 28
2.2.5. Hand Signals……………………………………………………………………………………………………………………………………. 29
2.2.6. Safety labels & signs used on the Machine ………………………………………………………………………………………… 32
2.3. Ecological & Hygienic Principles ………………………………………………………………………………………………35
2.3.1. Hygienic Principles ………………………………………………………………………………………………………………………….. 35
2.3.2. Ecological Principles ……………………………………………………………………………………………………………………….. 35
2.4. Preservation & Storage …………………………………………………………………………………………………………….36
2.4.1. Short-term preservation & storage for the period of 1 ÷ 2 months …………………………………………………………. 36
2.4.2. Machine preservation & storage for the period over 2 months ……………………………………………………………… 36
2.5. Machine disposal upon its life termination ………………………………………………………………………………..37
2.6. Machine Description ………………………………………………………………………………………………………………..39
2.7. Controllers & Dashboard Instruments ………………………………………………………………………………………..40
2.8. How to Control and Use the Machine ………………………………………………………………………………………..50
2.8.1. Start the Engine ……………………………………………………………………………………………………………………………….. 50
2.8.2. Travel & Reversing …………………………………………………………………………………………………………………………… 52
2.8.3. Travel with vibration ………………………………………………………………………………………………………………………….. 54
2.8.4. Stop the Machine & the Engine …………………………………………………………………………………………………………. 55
2.8.5. Machine Shutdown ………………………………………………………………………………………………………………………….. 56
2.8.6. How to lift driver control stand and bonnet ………………………………………………………………………………………….. 57
2.9. Machine Transportation ……………………………………………………………………………………………………………59
2.9.1. Machine transportation by its own axle ………………………………………………………………………………………………. 59
2.9.2. Machine transportation by public road ……………………………………………………………………………………………….. 59
2.9.3. How to load the Machine ………………………………………………………………………………………………………………….. 60
2.9.4. Towing of Machine …………………………………………………………………………………………………………………………… 61
2.9.5. Dismantle the Cab and the ROPS – Option ………………………………………………………………………………………….. 62
2.10.Special Conditions for the Machine Application ………………………………………………………………………..64
2.10.1. Vibration driving on compacted and hard materials …………………………………………………………………………… 64
2.10.2. Machine use under heavy climatic conditions ………………………………………………………………………………….. 65
2.10.2.1. Machine operation under low temperatures ……………………………………………………………………………………… 65
2.10.2.2. Machine operation under high temperatures and humidity ………………………………………………………………… 66
2.10.2.3. Operating the Machine at high altitudes …………………………………………………………………………………………… 66
2.10.2.4. Machine operation at extremely dusty environment …………………………………………………………………………… 66
6 SV 211
Content
3. MAINTENANCE MANUAL …………………………………………………………………………………………………………..69
3.1. Safety & Other Measures during Machine Maintenance……………………………………………………………..71
3.1.1. Safety during Machine Maintenance ………………………………………………………………………………………………….. 71
3.1.2. Fire precautions when refilling ………………………………………………………………………………………………………….. 71
3.1.3. Ecological & Hygienic Principles ………………………………………………………………………………………………………. 72
3.1.3.1. Hygienic Principles ………………………………………………………………………………………………………………………….. 72
3.1.3.2. Ecological Principles ……………………………………………………………………………………………………………………….. 72
3.2. Refill Specification …………………………………………………………………………………………………………………..73
3.2.1. Motor Oil …………………………………………………………………………………………………………………………………………. 73
3.2.2. Fuel ………………………………………………………………………………………………………………………………………………… 74
3.2.3. Cooling Liquid …………………………………………………………………………………………………………………………………. 74
3.2.4. Hydraulic Oil ……………………………………………………………………………………………………………………………………. 75
3.2.5. Gearbox Oil ……………………………………………………………………………………………………………………………………… 76
3.2.6. Lubricating Grease ………………………………………………………………………………………………………………………….. 76
3.2.7. Screen Washer Liquid………………………………………………………………………………………………………………………. 76
3.3. Refills …………………………………………………………………………………………………………………………….77
3.4. Lubrication & Maintenance Table ……………………………………………………………………………………………..78
3.5. Lubrication Chart……………………………………………………………………………………………………………………..80
3.6. Lubrication & Maintenance Operations ……………………………………………………………………………………..81
Following 20 hours of operation or daily …………………………………………………………………………………..82
3.6.1. Check the oil amount in motor …………………………………………………………………………………………………………… 82
3.6.2. Check the amount of cooling liquid in the motor …………………………………………………………………………………. 83
3.6.3. Check the amount of oil inside hydraulic tank …………………………………………………………………………………….. 84
3.6.4. Crankcase Breather …………………………………………………………………………………………………………………………. 84
3.6.5. Check fan condition …………………………………………………………………………………………………………………………. 85
3.6.6. Check motor belt ……………………………………………………………………………………………………………………………… 85
3.6.7. Check engine air intake ……………………………………………………………………………………………………………………. 86
3.6.8. Check the amount of fuel ………………………………………………………………………………………………………………….. 87
3.6.9. How to clean air separator ………………………………………………………………………………………………………………… 88
3.6.10. Check the alarm & control devices ……………………………………………………………………………………………………. 89
Every 100 Hours ……………………………………………………………………………………………………………………….90
3.6.11. Check tire pressure …………………………………………………………………………………………………………………………. 90
Every 250 Hours or Once in 3 Months ………………………………………………………………………………………..91
3.6.12. How to replace oil in the engine ………………………………………………………………………………………………………… 91
3.6.13. Check the fixing of the engine …………………………………………………………………………………………………………… 94
3.6.14. How to inspect the batteries ……………………………………………………………………………………………………………… 95
3.6.15. Check the function of Air Filter Vacuum Switch …………………………………………………………………………………… 97
3.6.16. Machine Lubrication ………………………………………………………………………………………………………………………… 98
3.6.17. How to check oil inside vibrator ………………………………………………………………………………………………………. 101
3.6.18. How to check oil in gearboxes ………………………………………………………………………………………………………… 102
Every 500 Hours or Once in 6 Month ……………………………………………………………………………………….. 103
3.6.19. How to replace engine fuel filter ………………………………………………………………………………………………………. 103
3.6.20. Cooling liquid inspection ………………………………………………………………………………………………………………… 105
3.6.21. Check if wheel bolts are tightened …………………………………………………………………………………………………… 105
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Operating Manual
Every 1000 Hours or Once a Year ……………………………………………………………………………………………. 106
3.6.22. Check, adjust valve clearance …………………………………………………………………………………………………………. 106
3.6.23. How to check tightening pulley and belt of the engine ………………………………………………………………………. 108
3.6.24. Replace oil in gearboxes ………………………………………………………………………………………………………………… 110
3.6.25. Inspect the damping system ……………………………………………………………………………………………………………. 111
3.6.26. How to clean fuel tank …………………………………………………………………………………………………………………….. 112
Every 2000 Hours or Every 2 Years ………………………………………………………………………………………….. 113
3.6.27. How to change oil in the vibrator ……………………………………………………………………………………………………… 113
3.6.28. How to change hydraulic oil and filter ………………………………………………………………………………………………. 114
3.6.29. How to change engine coolant ……………………………………………………………………………………………………….. 117
3.6.30. How to check the dampener of engine’s torsional vibrations ……………………………………………………………… 120
Maintenance – As Needed ………………………………………………………………………………………………………. 121
3.6.31. How to replace filter elements …………………………………………………………………………………………………………. 121
3.6.32. How to clean engine cooler and hydraulic oil …………………………………………………………………………………… 123
3.6.33. How to clean cabin ventilation filter ………………………………………………………………………………………………….. 124
3.6.34. How to deaerate fuel system ……………………………………………………………………………………………………………. 125
3.6.35. How to adjust the scrapers ……………………………………………………………………………………………………………… 127
3.6.36. How to clean the Machine ………………………………………………………………………………………………………………. 128
3.6.37. Check bolted connections ……………………………………………………………………………………………………………… 128
3.7. Defects ………………………………………………………………………………………………………………………….. 131
3.8. Attachment ………………………………………………………………………………………………………………………….. 132
Wiring Diagram …………………………………………………………………………………………………………………………………………… 132
Hydraulic Diagram………………………………………………………………………………………………………………………………………. 134

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CASE SV211 VIBRATORY ROLLERS OPERATOR’S MANUAL 87487731 – PDF DOWNLOAD:

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