Case WX145 WX165 WX185 Wheeled Excavators Stage IIIA Operator’s Manual 84285662 – PDF DOWNLOAD

Description

Case WX145 WX165 WX185 Wheeled Excavators Stage IIIA Operator’s Manual 84285662 – PDF DOWNLOAD

DESCRIPTION:

Case WX145 WX165 WX185 Wheeled Excavators Stage IIIA Operator’s Manual 84285662 – PDF DOWNLOAD

FOREWORD :

• The wheeled excavators WX145 – WX165 – WX185 are operation hydraulic machines. They essentially consist in a wheeled undercarriage on which a slewing bearing is mounted, which is coupled to the upper frame.
• The upper frame supports the front attachment, the engine, the hydraulic components, the cab, the fuel tank and the counterweight. When the operator activates the controls (hydraulic control levers and pedals), the hydraulic pumps rotated by the engine suck oil from the tank and convey it to the control valve; the control valve, in turn, sends it to the relevant users. A cooling system keeps the hydraulic fluid at a normal operating temperature.

DESIGNATED USE :

• The machine has been built in accordance with state-of-the-art standards and the recognized safety rules. The machine must be used in accordance with its designated use, by observing the safety and precautionary rules and by strictly following the operating instructions.
• Any functional disorders, especially those affecting the safety of the machine, should therefore be rectified immediately. The Excavator is intended to be used in digging and loading operation (with bucket or grab or clamshell bucket), ground levelling (with blade when installed) and use of hydraulic hammer to break concrete or other solid material.

TABLE OF CONTENTS:

Case WX145 WX165 WX185 Wheeled Excavators Stage IIIA Operator’s Manual 84285662 – PDF DOWNLOAD

1 – INTRODUCTION, SAFETY, PLATES AND DECALS
2 – CONTROLS AND INSTRUMENTS
3 – OPERATING THE MACHINE
4 – SUPPLIES AND SERVICE CHART
5 – STORAGE
6 – ACCESSORIES
7 – DATA AND TECHNICAL SPECIFICATIONS
8 – ALPHABETICAL INDEX
ATTACHMENT 1 – “EC” DECLARATION OF CONFORMITY

INTRODUCTION, SAFETY, PLATES AND DECALS ……………………………………………………………………… 1-1
FOREWORD……………………………………………………………………………………………………………………………. 1-1
DESIGNATED USE ……………………………………………………………………………………………………………….. 1-1
SAFETY INSTRUCTIONS…………………………………………………………………………………………………………. 1-3
GENERAL SAFETY INSTRUCTIONS………………………………………………………………………………………. 1-3
DESIGNATED USE ……………………………………………………………………………………………………………….. 1-4
NOISE LEVELS …………………………………………………………………………………………………………………….. 1-5
LEVEL OF VIBRATIONS TRANSMITTED TO THE OPERATOR…………………………………………………. 1-6
BEFORE OPERATING THE MACHINE ……………………………………………………………………………………. 1-7
OPERATING THE MACHINE………………………………………………………………………………………………….. 1-8
TRAVEL……………………………………………………………………………………………………………………………… 1-10
TRAVELLING ON PUBLIC ROADS ……………………………………………………………………………………….. 1-11
JOB SITE OPERATION………………………………………………………………………………………………………… 1-14
PARKING THE MACHINE…………………………………………………………………………………………………….. 1-15
LOADING THE MACHINE ON A TRAILER……………………………………………………………………………… 1-16
MACHINE TRANSPORT………………………………………………………………………………………………………. 1-17
UNLOADING THE MACHINE FROM A TRAILER…………………………………………………………………….. 1-18
MAINTENANCE AND ADJUSTMENTS…………………………………………………………………………………… 1-19
PREVENTION OF FIRE OR EXPLOSIONS…………………………………………………………………………….. 1-22
PREVENTION OF BURNS……………………………………………………………………………………………………. 1-23
PRECAUTIONS FOR WASTE DISPOSAL………………………………………………………………………………. 1-24
MAIN COMPONENTS …………………………………………………………………………………………………………….. 1-25
PLACING BOOM ATTACHMENT…………………………………………………………………………………………… 1-25
MONOBOOM ATTACHMENT ……………………………………………………………………………………………….. 1-26
COMPONENTS IDENTIFICATION PLATES………………………………………………………………………………. 1-29
MACHINE …………………………………………………………………………………………………………………………… 1-29
ENGINE……………………………………………………………………………………………………………………………… 1-29
CAB …………………………………………………………………………………………………………………………………… 1-30
PUMP ………………………………………………………………………………………………………………………………… 1-30
AXLES ……………………………………………………………………………………………………………………………….. 1-30
CONTROL VALVE……………………………………………………………………………………………………………….. 1-31
DECALS………………………………………………………………………………………………………………………………… 1-31
POSITION OF DECALS ……………………………………………………………………………………………………….. 1-32
SECTION 2
CONTROLS AND INSTRUMENTS……………………………………………………………………………………………….. 2-1
SWITCHES AND PUSH-BUTTONS……………………………………………………………………………………………. 2-1
“BUZZER”: ACOUSTIC WARNING SIGNAL……………………………………………………………………………… 2-7
CONTROLS AND PEDALS ……………………………………………………………………………………………………….. 2-8
MULTI-FUNCTION DISPLAY …………………………………………………………………………………………………… 2-11
OPERATING MODE…………………………………………………………………………………………………………….. 2-16
MAIN MENU ……………………………………………………………………………………………………………………….. 2-17
DISPLAY SETTING, MAIN MENU………………………………………………………………………………………….. 2-18
CONTRAST………………………………………………………………………………………………………………………… 2-19
BRIGHTNESS …………………………………………………………………………………………………………………….. 2-20
INDEX
TIME ………………………………………………………………………………………………………………………………….. 2-21
UNITS ………………………………………………………………………………………………………………………………… 2-24
SYMBOLS ………………………………………………………………………………………………………………………….. 2-26
STARTER SWITCH………………………………………………………………………………………………………………… 2-27
RADIO ………………………………………………………………………………………………………………………………….. 2-29
CAB ……………………………………………………………………………………………………………………………………… 2-30
ENTRY AND EXIT……………………………………………………………………………………………………………….. 2-30
DOOR OPENING ………………………………………………………………………………………………………………… 2-30
DOOR CLOSING…………………………………………………………………………………………………………………. 2-31
SIDE WINDOW……………………………………………………………………………………………………………………. 2-31
FRONT WINDOW………………………………………………………………………………………………………………… 2-32
EMERGENCY EXIT……………………………………………………………………………………………………………… 2-33
WINDSCREEN WIPER AND WASHER………………………………………………………………………………….. 2-33
FLOODLAMPS ……………………………………………………………………………………………………………………. 2-34
DOCUMENTS STORAGE BOX, FIRST-AID KIT, WARNING TRIANGLE AND
FIRE-EXTINGUISHER …………………………………………………………………………………………………………. 2-35
SUNBLIND………………………………………………………………………………………………………………………….. 2-35
CAB LIGHTING …………………………………………………………………………………………………………………… 2-36
AUXILIARY SOCKET …………………………………………………………………………………………………………… 2-36
STEERING COLUMN…………………………………………………………………………………………………………… 2-37
VENTILATION, HEATING AND AIR CONDITIONING (OPTIONAL)………………………………………………. 2-38
VENTILATION (air from outside) ……………………………………………………………………………………………. 2-38
HEATING……………………………………………………………………………………………………………………………. 2-40
AIR CONDITIONING (OPTIONAL)…………………………………………………………………………………………. 2-41
SERVICE AND PARKING BRAKES………………………………………………………………………………………….. 2-43
SERVICE BRAKE………………………………………………………………………………………………………………… 2-43
PARKING BRAKE ……………………………………………………………………………………………………………….. 2-44
OPERATOR’S SEAT ………………………………………………………………………………………………………………. 2-45
OPERATOR’S SEAT WITH PNEUMATIC SUSPENSION …………………………………………………………. 2-45
SEAT BELT …………………………………………………………………………………………………………………………… 2-49
SECTION 3
OPERATING THE MACHINE……………………………………………………………………………………………………….. 3-1
GENERAL INSTRUCTIONS………………………………………………………………………………………………………. 3-1
BEFORE OPERATING THE MACHINE ……………………………………………………………………………………. 3-1
OPERATING THE MACHINE………………………………………………………………………………………………….. 3-1
RUNNING-IN PERIOD …………………………………………………………………………………………………………… 3-2
AFTER DAILY OPERATION – PARKING………………………………………………………………………………….. 3-3
START-UP………………………………………………………………………………………………………………………………. 3-4
START-UP IMMOBILIZER ……………………………………………………………………………………………………… 3-4
START-UP……………………………………………………………………………………………………………………………. 3-9
ASSISTED STARTING (JUMP-STARTING) ……………………………………………………………………………. 3-11
ENGINE SHUT OFF …………………………………………………………………………………………………………….. 3-13
TRAVEL………………………………………………………………………………………………………………………………… 3-14
BEFORE STARTING THE TRAVEL……………………………………………………………………………………….. 3-14
BASIC POSITION………………………………………………………………………………………………………………… 3-14
BASIC SETTING …………………………………………………………………………………………………………………. 3-16
TRAVEL……………………………………………………………………………………………………………………………… 3-18
GEARBOX – GEAR CHANGE ……………………………………………………………………………………………….. 3-21
INDEX
TRAVEL WITH LOAD APPLIED TO CRANING HOOK……………………………………………………………… 3-23
FLOATING AXLE BLOCKING AND UNBLOCKING………………………………………………………………….. 3-24
WORKING OPERATION …………………………………………………………………………………………………………. 3-25
SAFETY INSTRUCTIONS…………………………………………………………………………………………………….. 3-25
BEFORE BEGINNING THE WORK………………………………………………………………………………………… 3-26
HOLDING AND RELEASING THE UPPER STRUCTURE SLEW ………………………………………………. 3-31
POWER BOOST FUNCTION – POWER BOOST……………………………………………………………………… 3-37
LEVELLING MODE ……………………………………………………………………………………………………………… 3-39
HYDRAULIC DAMPING ……………………………………………………………………………………………………….. 3-41
STABILIZATION OF THE MACHINE………………………………………………………………………………………. 3-43
WORKING WITH STANDARD BUCKET OR CLAMSHELL……………………………………………………….. 3-46
WORKING STAGES…………………………………………………………………………………………………………….. 3-48
OPERATING THE MACHINE WITH COLD WEATHER……………………………………………………………….. 3-51
COLD START – PREHEATING………………………………………………………………………………………………. 3-52
OPERATING THE MACHINE WITH HOT WEATHER …………………………………………………………………. 3-54
MACHINE RECOVERY AND TOWING……………………………………………………………………………………… 3-55
SECURE THE MACHINE ……………………………………………………………………………………………………… 3-56
WORKING ATTACHMENT………………………………………………………………………………………………………. 3-59
PLACING BOOM ATTACHMENT…………………………………………………………………………………………… 3-59
WORKING ATTACHMENT WITH OFF-SET BOOM…………………………………………………………………. 3-62
BUCKET / CLAMSHELL……………………………………………………………………………………………………….. 3-63
SECTION 4
SUPPLIES AND SERVICE CHART………………………………………………………………………………………………. 4-1
SUPPLIES AND SERVICE CHART…………………………………………………………………………………………….. 4-1
FUEL……………………………………………………………………………………………………………………………………. 4-2
HYDRAULIC OIL …………………………………………………………………………………………………………………… 4-3
COOLANT ……………………………………………………………………………………………………………………………. 4-4
SAFETY INSTRUCTIONS…………………………………………………………………………………………………………. 4-5
WORKING HOURS / INTERVALS ……………………………………………………………………………………………… 4-6
MAINTENANCE INTERVALS CHART ………………………………………………………………………………………… 4-7
CHECKS BEFORE START-UP AND BEFORE EACH WORKING SHIFT (10 HOURS) …………………… 4-10
MACHINE GENERAL INSPECTION ………………………………………………………………………………………. 4-10
SERVICE BRAKE………………………………………………………………………………………………………………… 4-11
PARKING BRAKE ……………………………………………………………………………………………………………….. 4-11
UPPER STRUCTURE HOLDING BRAKE……………………………………………………………………………….. 4-12
LIGHTS………………………………………………………………………………………………………………………………. 4-12
CONTROLS AND LAMPS OPERATION…………………………………………………………………………………. 4-12
ENGINE OIL – LEVEL…………………………………………………………………………………………………………… 4-13
HYDRAULIC OIL TANK – LEVEL …………………………………………………………………………………………… 4-13
FUEL TANK – LEVEL……………………………………………………………………………………………………………. 4-15
COOLING SYSTEM LIQUID – LEVEL …………………………………………………………………………………….. 4-16
SCREEN WASHER LIQUID – LEVEL……………………………………………………………………………………… 4-17
WORKING ATTACHMENT – GREASING………………………………………………………………………………… 4-18
OFF-SET BOOM – GREASING ……………………………………………………………………………………………… 4-19
TYRES – PRESSURE CHECK ………………………………………………………………………………………………. 4-20
TYRES – NUTS TIGHTENING……………………………………………………………………………………………….. 4-22
WEEKLY SERVICE (50 HOURS)……………………………………………………………………………………………… 4-23
CAB AIR FILTER – CLEANING………………………………………………………………………………………………. 4-23
INDEX
AIR FILTER – CLEANING……………………………………………………………………………………………………… 4-24
AIR INTAKE LINE – CHECK………………………………………………………………………………………………….. 4-26
MULTI-COOLER – CLEANING………………………………………………………………………………………………. 4-26
FUEL SYSTEM – AIR BLEEDING AND WATER DRAINING ……………………………………………………… 4-27
FUEL FILTER/S – WATER DRAINING ……………………………………………………………………………………. 4-30
SLEWING GEARBOX – OIL LEVEL ……………………………………………………………………………………….. 4-31
BATTERIES – LEVEL – CHARGE CHECK AND CLAMPS TIGHTENING…………………………………….. 4-32
SLEWING BEARING CUPS AND AXLE FLOATING PINS – GREASING…………………………………….. 4-34
QUICK COUPLER MILLER VERSION -GREASING…………………………………………………………………. 4-35
QUICK COUPLER LEHNHOFF VERSION -GREASING …………………………………………………………… 4-35
MONTHLY SERVICE (250 HOURS) …………………………………………………………………………………………. 4-37
ENGINE OIL FILTER – CHANGE …………………………………………………………………………………………… 4-37
HYDRAULIC OIL RETURN FILTER – CHANGE ………………………………………………………………………. 4-39
STEERING AXLE – OIL LEVEL ……………………………………………………………………………………………… 4-40
TRAVEL GEARBOXES – OIL LEVEL ……………………………………………………………………………………… 4-41
RIGID AXLE AND GEARBOX – OIL LEVEL…………………………………………………………………………….. 4-42
AIR CONDITIONING SYSTEM ……………………………………………………………………………………………… 4-43
BLADE AND STABILIZERS JOINTS, CARDAN SHAFT, STEERING TRUNNION PINS –
GREASING…………………………………………………………………………………………………………………………. 4-44
FLOATING AXLE LOCKING CYLINDERS CONTACT FACES – LUBRICATION………………………….. 4-45
SERVICE EVERY 2 MONTHS (500 HOURS)…………………………………………………………………………….. 4-46
FUEL FILTER- CHANGE………………………………………………………………………………………………………. 4-46
ENGINE REVOLUTIONS SENSOR – CLEANING ……………………………………………………………………. 4-47
DRIVE BELTS – CHECK……………………………………………………………………………………………………….. 4-48
ENGINE OIL – CHANGE……………………………………………………………………………………………………….. 4-49
SLEWING BEARING – SCREW TIGHTENING CHECK…………………………………………………………….. 4-50
SLEWING BEARING TEETH – GREASING …………………………………………………………………………….. 4-51
SLEWING GEARBOX – SCREWS TIGHTENING CHECK…………………………………………………………. 4-51
SERVICE AFTER 1000 HOURS ………………………………………………………………………………………………. 4-52
CAB AIR FILTER – CHANGE ………………………………………………………………………………………………… 4-52
WINDSCREEN BLADES – CHANGE ……………………………………………………………………………………… 4-52
ENGINE BRACKETS – SCREWS TIGHTENING CHECK………………………………………………………….. 4-53
ENGINE BELT TENSIONER – CHECK …………………………………………………………………………………… 4-53
AIR FILTER – REPLACEMENT OF MAIN FILTER ELEMENT AND OF
SAFETY ELEMENT……………………………………………………………………………………………………………… 4-54
HYDRAULIC SYSTEM BLEEDING VALVE – CHANGE…………………………………………………………….. 4-55
STEERING AXLE – OIL CHANGE………………………………………………………………………………………….. 4-55
RIGID AXLE AND GEARBOX – OIL CHANGE…………………………………………………………………………. 4-57
SERVICE BRAKE – PLATES CHECK …………………………………………………………………………………….. 4-59
PILOT CONTROL FILTER – CHANGE……………………………………………………………………………………. 4-60
AIR CONDITIONING SYSTEM – CLEANING AND OPERATION CHECK –
COMPRESSOR BELT CHANGE …………………………………………………………………………………………… 4-60
SERVICE AFTER 3000 HOURS ………………………………………………………………………………………………. 4-64
HYDRAULIC OIL TANK – CLEANING AND OIL CHANGE ………………………………………………………… 4-64
HYDRAULIC SYSTEM – AIR BLEEDING………………………………………………………………………………… 4-66
ENGINE – CHECK AND ADJUSTMENT OF VALVES CLEARANCE ………………………………………….. 4-66
COOLING SYSTEM LIQUID – CHANGE…………………………………………………………………………………. 4-67
FUEL TANK – CLEANING …………………………………………………………………………………………………….. 4-68
SLEWING GEARBOX – OIL CHANGE……………………………………………………………………………………. 4-69
SERVICE WHEN NECESSARY……………………………………………………………………………………………….. 4-70
TYRES – CHANGE ………………………………………………………………………………………………………………. 4-71
INDEX
SERVICE BRAKE – AIR BLEEDING……………………………………………………………………………………….. 4-73
STEERING ADJUSTMENT …………………………………………………………………………………………………… 4-73
AXLE FLOATING LOCKING CYLINDERS – AIR BLEEDING……………………………………………………… 4-74
FUSES – REPLACEMENT…………………………………………………………………………………………………….. 4-75
BULBS – REPLACEMENT…………………………………………………………………………………………………….. 4-78
BATTERIES – REPLACEMENT……………………………………………………………………………………………… 4-82
BUCKETS TEETH – CHANGE……………………………………………………………………………………………….. 4-83
SECTION 5
STORAGE …………………………………………………………………………………………………………………………………. 5-1
MACHINE STORAGE…………………………………………………………………………………………………………….. 5-1
ENGINE STORAGE ………………………………………………………………………………………………………………. 5-1
BATTERIES STORAGE …………………………………………………………………………………………………………. 5-2
RECOMMISSIONING THE MACHINE AFTER PROLONGED STORAGE…………………………………….. 5-2
DECOMMISSIONING OF THE MACHINE ………………………………………………………………………………… 5-2
SECTION 6
ATTACHMENTS…………………………………………………………………………………………………………………………. 6-1
HYDRAULIC HAMMER …………………………………………………………………………………………………………….. 6-1
HYDRAULIC HAMMER SELECTION……………………………………………………………………………………….. 6-1
SAFETY INSTRUCTIONS………………………………………………………………………………………………………. 6-1
USE OF HYDRAULIC HAMMER……………………………………………………………………………………………… 6-3
HYDRAULIC SHEARS ……………………………………………………………………………………………………………… 6-8
SELECTING THE HYDRAULIC SHEARS…………………………………………………………………………………. 6-8
SAFETY INSTRUCTIONS………………………………………………………………………………………………………. 6-8
USE OF HYDRAULIC SHEARS………………………………………………………………………………………………. 6-9
HYDRAULIC QUICK COUPLER ………………………………………………………………………………………………. 6-13
SAFETY INSTRUCTIONS…………………………………………………………………………………………………….. 6-13
QUICK ASSEMBLY AND DISASSEMBLY ………………………………………………………………………………. 6-15
HANDLING OF LOADS………………………………………………………………………………………………………… 6-17
CLAMSHELL BUCKET……………………………………………………………………………………………………………. 6-18
SAFETY INSTRUCTIONS…………………………………………………………………………………………………….. 6-18
CLAMSHELL BUCKET ASSEMBLY……………………………………………………………………………………….. 6-18
CLAMSHELL BUCKET DISASSEMBLY………………………………………………………………………………….. 6-20
PARAMETERS SETTING …………………………………………………………………………………………………….. 6-21
SWITCHING OVER FROM STANDARD TO CLAMSHELL BUCKET………………………………………….. 6-21
ROTARY CUTTER …………………………………………………………………………………………………………………. 6-23
SAFETY INSTRUCTIONS…………………………………………………………………………………………………….. 6-23
USE OF THE ROTARY CUTTER…………………………………………………………………………………………… 6-24
CRANING HOOK……………………………………………………………………………………………………………………. 6-28
SAFETY INSTRUCTIONS…………………………………………………………………………………………………….. 6-28
USE OF THE CRANING HOOK…………………………………………………………………………………………….. 6-28
OVERLOAD WARNING SYSTEM…………………………………………………………………………………………….. 6-29
BREAK PROTECTION VALVES ………………………………………………………………………………………………. 6-31
REAR FLOODLAMPS …………………………………………………………………………………………………………….. 6-32
ROTARY LIGHT …………………………………………………………………………………………………………………….. 6-33
SINGLE LIGHT ……………………………………………………………………………………………………………………. 6-33
DOUBLE LIGHT ………………………………………………………………………………………………………………….. 6-33
INDEX
SWITCHING ON AND OFF …………………………………………………………………………………………………… 6-33
FUEL TRANSFER PUMP………………………………………………………………………………………………………… 6-34
FRONT CAB PROTECTION…………………………………………………………………………………………………….. 6-36
BLADE PROTECTION…………………………………………………………………………………………………………….. 6-36
TRANSPORT BRACKET FOR CLAMSHELL……………………………………………………………………………… 6-36
CENTRALIZED LUBRICATION………………………………………………………………………………………………… 6-37
SAFETY INSTRUCTIONS…………………………………………………………………………………………………….. 6-37
OPERATION……………………………………………………………………………………………………………………….. 6-37
SECTION 7
DATA AND TECHNICAL SPECIFICATIONS …………………………………………………………………………………. 7-1
DIMENSIONS – OPERATING WEIGHTS…………………………………………………………………………………….. 7-1
WX 145 MODELS………………………………………………………………………………………………………………….. 7-1
WX 165 MODELS………………………………………………………………………………………………………………….. 7-4
WX 185 MODELS………………………………………………………………………………………………………………….. 7-7
DIGGING PERFORMANCE ………………………………………………………………………………………………………. 7-9
WX 145 MODELS………………………………………………………………………………………………………………….. 7-9
WX 165 MODELS………………………………………………………………………………………………………………… 7-14
WX 185 MODELS………………………………………………………………………………………………………………… 7-19
LIFTING CAPACITIES…………………………………………………………………………………………………………….. 7-23
HYDRAULIC SYSTEM ……………………………………………………………………………………………………………. 7-24
PUMPS………………………………………………………………………………………………………………………………. 7-24
CYLINDERS (ø for stroke)…………………………………………………………………………………………………….. 7-24
SLEWING ……………………………………………………………………………………………………………………………… 7-24
TRAVEL………………………………………………………………………………………………………………………………… 7-24
TYRES……………………………………………………………………………………………………………………………….. 7-25
BRAKES ……………………………………………………………………………………………………………………………….. 7-25
STEERING…………………………………………………………………………………………………………………………….. 7-25
POWER STEERING…………………………………………………………………………………………………………….. 7-25
ELECTRICAL SYSTEM…………………………………………………………………………………………………………… 7-26
BUCKETS……………………………………………………………………………………………………………………………… 7-26
BUCKETS – WX 145…………………………………………………………………………………………………………….. 7-26
BUCKETS – WX 165…………………………………………………………………………………………………………….. 7-26
BUCKETS – WX 185…………………………………………………………………………………………………………….. 7-26
TIGHTENING TORQUES………………………………………………………………………………………………………… 7-27
FUEL SYSTEM………………………………………………………………………………………………………………………. 7-27
ENGINE………………………………………………………………………………………………………………………………… 7-28
SECTION 8
ALPHABETICAL INDEX……………………………………………………………………………………………………………… 8-1
ATTACHMENT 1 – “EC” DECLARATION OF CONFORMITY

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