Case WX95 WX125 Tier 3 Wheeled Excavators Operator’s Manual 87714324 – PDF DOWNLOAD

Description

Case WX95 WX125 Tier 3 Wheeled Excavators Operator’s Manual 87714324 – PDF DOWNLOAD

DESCRIPTION:

Case WX95 WX125 Tier 3 Wheeled Excavators Operator’s Manual 87714324 – PDF DOWNLOAD

Read the Operation and Maintenance Instruction Manual carefully before starting, operating, maintaining, fuelling or servicing the machine. Carefully read the explanation to each and all safety signs in the special section of this Manual before starting, operating, maintaining, fuelling or servicing the machine.

• Machine-mounted safety plates are colour coded yellow with black borders when they refer to points where special ATTENTION must be paid and failure to observe them may cause a serious DANGER to the integrity of machine operators. They are white with red borders and black lettering when they refer to a FORBIDDEN practice.
• It is fundamental that all machine operators know very well the meaning of each safety plate as this considerably decreases operating hazards and accidents. Do not allow unauthorised personnel to operate or service this machine. Do not wear rings, wrist watches, jewellery, loose or hanging garments, such as ties, torn clothing, scarves, unbuttoned or unzipped jackets that can get caught in moving parts.
• Wear certified safety clothes such as: hard hat, no-slip footwear, heavy gloves, ear protection, safety glasses, reflector vests, respirators every time the job requires it. Ask your employer about safety regulations in force and protective equipment.
• Always keep the operator’s compartment, step plates, grab-rails and handles clean and clear of foreign objects, oil, grease, mud or snow to minimise the danger of slipping or stumbling. Remove mud or grease from your shoes before operating the machine. Do not jump on or off the machine.
• Always keep both hands and one foot, or both feet and one hand in contact with steps and/or grab rails. Do not use controls or hoses as hand holds. Hoses and controls are movable parts and do not provide solid support. Besides, controls may be inadvertently moved and cause unexpected movement of the machine or its attachments.
• Never operate the machine or its attachments from any position other than sitting in the driver’s seat. Keep head, body, limbs, hands and feet inside the operator’s compartment at all times to reduce exposure to external hazards. Be careful of possible slippery conditions of the steps and hand rails as well as of the ground around the machine. Wear protective boots or shoes with the soles made of highly no-slip rubber

TABLE OF CONTENTS:

Case WX95 WX125 Tier 3 Wheeled Excavators Operator’s Manual 87714324 – PDF DOWNLOAD

SECTION 1
SAFETY PRECAUTIONS…………………………………………………………………………………………………………….. 1-1
SAFETY PRECAUTIONS GENERAL NOTES ……………………………………………………………………………… 1-3
START UP ……………………………………………………………………………………………………………………………. 1-3
OPERATION…………………………………………………………………………………………………………………………. 1-4
STOP…………………………………………………………………………………………………………………………………… 1-7
MAINTENANCE…………………………………………………………………………………………………………………….. 1-7
COMPONENTS IDENTIFICATION PLATES……………………………………………………………………………. 1-12
SAFETY DECALS…………………………………………………………………………………………………………………… 1-37
DECAL LOCATION ……………………………………………………………………………………………………………… 1-37
SECTION 2
SPECIFICATIONS………………………………………………………………………………………………………………………. 2-1
FOREWORD……………………………………………………………………………………………………………………………. 2-3
IDENTIFICATION DATA……………………………………………………………………………………………………………. 2-4
NOISE LEVELS (2000/14/EC)……………………………………………………………………………………………………. 2-5
SUMMARY PLATE FOR MAINTENANCE OPERATIONS……………………………………………………………… 2-7
WHEELED EXCAVATOR MAIN COMPONENTS …………………………………………………………………………. 2-8
TECHNICAL SPECIFICATIONS…………………………………………………………………………………………………. 2-9
WX95 – TECHNICAL SPECIFICATIONS…………………………………………………………………………………… 2-9
WX125 – TECHNICAL SPECIFICATIONS……………………………………………………………………………….. 2-11
OPERATING WEIGHTS………………………………………………………………………………………………………….. 2-13
WX95 – OPERATING WEIGHTS……………………………………………………………………………………………. 2-13
WX125 – OPERATING WEIGHTS………………………………………………………………………………………….. 2-13
DIGGING PERFORMANCE …………………………………………………………………………………………………….. 2-14
WX95 – DIGGING PERFORMANCE ………………………………………………………………………………………. 2-14
WX125 – DIGGING PERFORMANCE …………………………………………………………………………………….. 2-15
TRANSPORT DIMENSIONS……………………………………………………………………………………………………. 2-16
WX95 – TRANSPORT DIMENSIONS……………………………………………………………………………………… 2-16
WX95 – TRANSPORT DIMENSIONS WITH CLAMSHELL BUCKET…………………………………………… 2-17
WX125 – TRANSPORT DIMENSIONS……………………………………………………………………………………. 2-18
WX125 – TRANSPORT DIMENSIONS WITH CLAMSHELL BUCKET…………………………………………. 2-19
BUCKET USEFULNESS DEPENDING ON ARM………………………………………………………………………… 2-20
WX95 – BUCKETS……………………………………………………………………………………………………………….. 2-20
WX125 – BUCKETS……………………………………………………………………………………………………………… 2-21
SECTION 3
OPERATING INSTRUCTIONS……………………………………………………………………………………………………… 3-1
SAFETY PRECAUTIONS FOR THE MACHINE USE ……………………………………………………………………. 3-3
CONTROLS AND INSTRUMENTS …………………………………………………………………………………………….. 3-4
SAFETY LEVER……………………………………………………………………………………………………………………. 3-5
UPPER STRUCTURE SLEW LOCKING CONTROL ………………………………………………………………….. 3-6
TRAVEL CONTROL PEDAL …………………………………………………………………………………………………… 3-7
LEFT CONTROL LEVER………………………………………………………………………………………………………… 3-7
RIGHT-HAND CONTROL LEVER……………………………………………………………………………………………. 3-9
STEERING MODE SELECTION CONTROL (OPTIONAL) ………………………………………………………… 3-11
STEERING WHEEL……………………………………………………………………………………………………………… 3-14
BRAKE CONTROL PEDAL …………………………………………………………………………………………………… 3-14
HYDRAULIC BREAKER CONTROL PEDAL – OPTIONAL ………………………………………………………… 3-15
SWING / POSITIONER OF ARTICULATED ARM CONTROL PEDAL ………………………………………… 3-15
INDEX
SWING / POSITIONER OF ARTICULATED ARM CONTROL PEDAL ………………………………………… 3-15
STEERING COLUMN PANEL ……………………………………………………………………………………………….. 3-17
MONITOR PANEL……………………………………………………………………………………………………………….. 3-22
RIGHT HAND INSTRUMENTS PANEL…………………………………………………………………………………… 3-31
HEATER AND AIR CONDITIONER (OPTIONAL)…………………………………………………………………….. 3-35
LEFT CONTROL LEVER CONSOLE……………………………………………………………………………………… 3-38
RADIO (OPTIONAL)…………………………………………………………………………………………………………….. 3-39
OPERATOR’S SEAT ………………………………………………………………………………………………………………. 3-44
ADJUSTING THE OPERATOR’S SEAT …………………………………………………………………………………. 3-44
CAB ……………………………………………………………………………………………………………………………………… 3-45
DOOR………………………………………………………………………………………………………………………………… 3-45
FRONT WINDSCREENS AND WINDOWS……………………………………………………………………………… 3-46
CAB ACCESSORIES …………………………………………………………………………………………………………… 3-47
ESCAPE ROUTES ………………………………………………………………………………………………………………. 3-48
MIRRORS…………………………………………………………………………………………………………………………… 3-48
FASTENING POINTS…………………………………………………………………………………………………………… 3-49
MACHINE USE………………………………………………………………………………………………………………………. 3-50
REFUELLING ……………………………………………………………………………………………………………………… 3-51
CHECKS BEFORE ENGINE START-UP ………………………………………………………………………………… 3-51
START SWITCH………………………………………………………………………………………………………………….. 3-52
STARTING THE ENGINE……………………………………………………………………………………………………… 3-52
CHECKS AFTER ENGINE START-UP …………………………………………………………………………………… 3-53
STARTING THE ENGINE AFTER PROLONGED STORAGE ……………………………………………………. 3-53
WARM-UP IN COLD WEATHER CONDITIONS………………………………………………………………………. 3-54
STARTING THE ENGINE USING BOOSTER BATTERIES……………………………………………………….. 3-54
STOPPING THE ENGINE …………………………………………………………………………………………………….. 3-56
TRAVEL CONTROL PEDAL …………………………………………………………………………………………………. 3-57
TRAVELLING INSTRUCTIONS………………………………………………………………………………………………… 3-58
TRAVELLING ON THE ROAD ………………………………………………………………………………………………. 3-58
EMERGENCY BOOM LOWERING PROCEDURE…………………………………………………………………… 3-63
EXCAVATOR REMOVAL……………………………………………………………………………………………………… 3-64
SPEED SENSOR ………………………………………………………………………………………………………………… 3-66
SAFETY LEVER………………………………………………………………………………………………………………….. 3-67
CONTROL LEVERS…………………………………………………………………………………………………………….. 3-68
MACHINE WARM-UP…………………………………………………………………………………………………………… 3-69
ENGINE SPEED HAND CONTROL ……………………………………………………………………………………….. 3-69
AUTOIDLE SWITCH
(AUTOIDLE) ……………………………………………………………………………………………………………………….. 3-70
MEMORY BUTTON……………………………………………………………………………………………………………… 3-70
MACHINE OPERATION………………………………………………………………………………………………………….. 3-71
MAIN OPERATING RULES…………………………………………………………………………………………………… 3-72
PRECAUTIONS DURING OPERATION …………………………………………………………………………………. 3-77
PARKING THE MACHINE…………………………………………………………………………………………………….. 3-78
PRECAUTIONS FOR TRAVELLING ON SLOPES…………………………………………………………………… 3-79
MANOEUVRING OF HANGING LOADS…………………………………………………………………………………. 3-81
READING KEY FOR THE LIFTABLE LOAD TABLE LOCATED IN THE CAB ……………………………… 3-83
BUCKET INSTALLATION……………………………………………………………………………………………………… 3-84
BUCKET TOOTH TIP…………………………………………………………………………………………………………… 3-85
ROAD TRANSPORT ………………………………………………………………………………………………………………. 3-86
TRANSPORT RULES…………………………………………………………………………………………………………… 3-86
RULES FOR LOADING/UNLOADING THE MACHINE ON A TRAILER………………………………………. 3-87
LOADING THE MACHINE ON A TRAILER……………………………………………………………………………… 3-88
UNLOADING THE MACHINE FROM THE TRAILER………………………………………………………………… 3-89
SEA TRANSPORT………………………………………………………………………………………………………………….. 3-90
CRANING THE MACHINE FOR SEA TRANSPORT ………………………………………………………………… 3-90
PRECAUTIONS IN COLD WEATHER CONDITIONS………………………………………………………………….. 3-91
INDEX
PROLONGED MACHINE INACTIVITY………………………………………………………………………………………. 3-92
USING THE MACHINE AFTER PROLONGED STORAGE ………………………………………………………….. 3-93
MACHINE DEMOLITION…………………………………………………………………………………………………………. 3-93
SECTION 4
OPTIONAL VERSIONS……………………………………………………………………………………………………………….. 4-1
HYDRAULIC BREAKER……………………………………………………………………………………………………………. 4-3
HYDRAULIC BREAKER SELECTION AND INSTALLATION ………………………………………………………. 4-3
PRECAUTIONS WHEN USING THE HYDRAULIC BREAKER ……………………………………………………. 4-3
HYDRAULIC BREAKER CONTROL ………………………………………………………………………………………… 4-6
NIBBLER…………………………………………………………………………………………………………………………………. 4-7
CHOICE AND ASSEMBLY OF NIBBLER………………………………………………………………………………….. 4-7
PRECAUTIONS TO BE OBSERVED WHEN USING THE NIBBLER ……………………………………………. 4-7
NIBBLER CONTROL……………………………………………………………………………………………………………… 4-9
HYDRAULIC OIL AND FILTER ELEMENT SERVICE INTERVAL………………………………………………. 4-10
ATTACHMENT SLEW SYSTEM ………………………………………………………………………………………………. 4-11
ATTACHMENT SLEW CONTROL………………………………………………………………………………………….. 4-11
CLAMSHELL BUCKET SYSTEM ……………………………………………………………………………………………… 4-12
CLAMSHELL BUCKET CONTROL ………………………………………………………………………………………… 4-12
FUEL TRANSFER PUMP………………………………………………………………………………………………………… 4-13
CAB PROTECTION (F.O.P.S.)…………………………………………………………………………………………………. 4-14
SECTION 5
MAINTENANCE …………………………………………………………………………………………………………………………. 5-1
MAINTENANCE PRECAUTIONS……………………………………………………………………………………………….. 5-3
GENERAL NOTES …………………………………………………………………………………………………………………… 5-4
CHECK HOUR METER REGULARLY ……………………………………………………………………………………… 5-4
SERVICE REMINDER PLATE…………………………………………………………………………………………………. 5-5
PREPARE THE MACHINE FOR MAINTENANCE ……………………………………………………………………… 5-5
HOOD AND ACCESS COVERS………………………………………………………………………………………………. 5-6
EXTERNAL VISUAL INSPECTION …………………………………………………………………………………………….. 5-7
CHECKS BEFORE STARTING DAILY WORK …………………………………………………………………………….. 5-8
ENGINE OIL …………………………………………………………………………………………………………………………. 5-8
HYDRAULIC SYSTEM OIL …………………………………………………………………………………………………… 5-10
FUEL TANK………………………………………………………………………………………………………………………… 5-11
WINDSCREEN WASHER TANK……………………………………………………………………………………………. 5-11
FUEL PRE-FILTER………………………………………………………………………………………………………………. 5-12
ENGINE COOLING SYSTEM………………………………………………………………………………………………… 5-12
MACHINE LUBRICATION AND MAINTENANCE GENERAL TABLE…………………………………………….. 5-13
AFTER 100 HOURS OF OPERATION………………………………………………………………………………………. 5-14
BUCKET LINKS…………………………………………………………………………………………………………………… 5-14
BOOM AND ARM ………………………………………………………………………………………………………………… 5-15
STABILIZERS OR BLADE…………………………………………………………………………………………………….. 5-15
AFTER 500 HOURS OF OPERATION………………………………………………………………………………………. 5-16
OUTER AND INNER CIRCULATION AIR CLEANERS……………………………………………………………… 5-17
AIR CLEANER: OUTER ELEMENT ……………………………………………………………………………………….. 5-19
SLEW REDUCTION GEAR OIL …………………………………………………………………………………………….. 5-20
AXLE REDUCTION GEARS OIL……………………………………………………………………………………………. 5-21
FRONT AND REAR AXLES OIL…………………………………………………………………………………………….. 5-21
TRANSMISSION OIL……………………………………………………………………………………………………………. 5-22
HARDWARE TIGHTENING…………………………………………………………………………………………………… 5-22
TYRES……………………………………………………………………………………………………………………………….. 5-29
FUEL TANK………………………………………………………………………………………………………………………… 5-30
INDEX
HOSES, LINES AND FITTINGS…………………………………………………………………………………………….. 5-31
FUEL HOSES……………………………………………………………………………………………………………………… 5-39
HYDRAULIC OIL TANK………………………………………………………………………………………………………… 5-40
ENGINE OIL AND FILTER ……………………………………………………………………………………………………. 5-41
FUEL FILTER ……………………………………………………………………………………………………………………… 5-43
HYDRAULIC SYSTEM OIL FILTER ……………………………………………………………………………………….. 5-44
SLEWING RING BEARING…………………………………………………………………………………………………… 5-46
SLEWING RING TEETH ………………………………………………………………………………………………………. 5-47
FRONT AXLE ……………………………………………………………………………………………………………………… 5-48
ENGINE COOLING SYSTEM………………………………………………………………………………………………… 5-48
ACCUMULATORS CHARGE ………………………………………………………………………………………………… 5-50
BRAKE AND POWER CONTROLS OIL FILTER ……………………………………………………………………… 5-50
AIR CONDITIONER – OPTIONAL ………………………………………………………………………………………….. 5-52
AFTER 1000 HOURS OF OPERATION…………………………………………………………………………………….. 5-53
AIR FILTER: OUTER ELEMENT……………………………………………………………………………………………. 5-53
AFTER 1500 HOURS OF OPERATION…………………………………………………………………………………….. 5-54
FUEL PRE-FILTER………………………………………………………………………………………………………………. 5-54
ALTERNATOR – FAN BELT ………………………………………………………………………………………………….. 5-56
AFTER 2000 HOURS OF OPERATION…………………………………………………………………………………….. 5-57
SLEW REDUCTION GEAR OIL …………………………………………………………………………………………….. 5-57
TRANSMISSION OIL……………………………………………………………………………………………………………. 5-59
AXLE OIL……………………………………………………………………………………………………………………………. 5-59
ENGINE COOLING SYSTEM………………………………………………………………………………………………… 5-61
AIR FILTER: INNER ELEMENT …………………………………………………………………………………………….. 5-63
AFTER 2500 HOURS OF OPERATION…………………………………………………………………………………….. 5-64
HYDRAULIC SYSTEM OIL …………………………………………………………………………………………………… 5-64
FILLING CHART – MODEL WX95 …………………………………………………………………………………………….. 5-70
FILLING CHART – MODEL WH125…………………………………………………………………………………………… 5-71
SECTION 6
TROUBLESHOOTING ………………………………………………………………………………………………………………… 6-1
ENGINE ………………………………………………………………………………………………………………………………….. 6-3
ELECTRICAL SYSTEM…………………………………………………………………………………………………………….. 6-8
CONTROLS…………………………………………………………………………………………………………………………… 6-10
SECTION 7
ELECTRICAL SYSTEM ………………………………………………………………………………………………………………. 7-1
GENERAL NOTES …………………………………………………………………………………………………………………… 7-3
BATTERIES………………………………………………………………………………………………………………………….. 7-4
FUSES…………………………………………………………………………………………………………………………………. 7-6

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