Case WX95 & WX125 Wheeled Excavators Operator’s Manual 6-82660 – PDF DOWNLOAD

Description

Case WX95 & WX125 Wheeled Excavators Operator’s Manual 6-82660 – PDF DOWNLOAD

DESCRIPTION:

Case WX95 & WX125 Wheeled Excavators Operator’s Manual 6-82660 – PDF DOWNLOAD

GENERAL NOTES :

Read the Operation and Maintenance Instruction Manual carefully before starting, operating, maintaining, fuelling or servicing the machine. Carefully read the explanation to each and all safety signs in the special section of this Manual before starting, operating, maintaining, fuelling or servicing the machine.

• Machine-mounted safety plates are colour coded yellow with black borders when they refer to points where special ATTENTION must be paid and failure to observe them may cause a serious DANGER to the integrity of machine operators. They are white with red borders and black lettering when they refer to a FORBIDDEN practice.
• It is fundamental that all machine operators know very well the meaning of each safety plate as this considerably decreases operating hazards and accidents. Do not allow unauthorised personnel to operate or service this machine.
• Do not wear rings, wrist watches, jewellery, loose or hanging garments, such as ties, torn clothing, scarves, unbuttoned or unzipped jackets that can get caught in moving parts. Wear certified safety clothes such as: hard hat, no-slip footwear, heavy gloves, ear protection, safety glasses, reflector vests, respirators every time the job requires it. Ask your employer about safety regulations in force and protective equipment.
• Always keep the operator’s compartment, step plates, grab-rails and handles clean and clear of foreign objects, oil, grease, mud or snow to minimise the danger of slipping or stumbling. Remove mud or grease from your shoes before operating the machine. Do not jump on or off the machine. Always keep both hands and one foot, or both feet and one hand in contact with steps and/or grab rails.
• Do not use controls or hoses as hand holds. Hoses and controls are movable parts and do not provide solid support. Besides, controls may be inadvertently moved and cause unexpected movement of the machine or its attachments. Never operate the machine or its attachments from any position other than sitting in the driver’s seat.
• Keep head, body, limbs, hands and feet inside the operator’s compartment at all times to reduce exposure to external hazards. Be careful of possible slippery conditions of the steps and hand rails as well as of the ground around the machine.
• Wear protective boots or shoes with the soles made of highly no-slip rubber. Do not leave the machine until it has come to a complete stop. Always check height, width and weight limitations which may be encountered in the working site and ensure the machine does not exceed them.

TABLE OF CONTENTS:

Case WX95 & WX125 Wheeled Excavators Operator’s Manual 6-82660 – PDF DOWNLOAD

S – SAFETY PRECAUTIONS
SAFETY PRECAUTIONS ……………………………………………………………………………………………………………… S1
SAFETY LABELS ……………………………………………………………………………………………………………………….S35
1 – SPECIFICATIONS
Foreword …………………………………………………………………………………………………………………………………… 1-1
Identification data ……………………………………………………………………………………………………………………….. 1-2
Noise levels (2000/14/EC) …………………………………………………………………………………………………………….. 1-3
Summary plate for maintenance operations …………………………………………………………………………………….. 1-5
Wheeled excavator main components …………………………………………………………………………………………….. 1-6
WX95
Technical specifications …………………………………………………………………………………………………………… 1-7
WX125
Technical specifications …………………………………………………………………………………………………………… 1-9
WX95
Operating weights …………………………………………………………………………………………………………………. 1-11
WX125
Operating weights …………………………………………………………………………………………………………………. 1-11
WX95
Digging performance …………………………………………………………………………………………………………….. 1-12
WX125
Digging performance …………………………………………………………………………………………………………….. 1-13
WX95
Transport dimensions …………………………………………………………………………………………………………….. 1-14
WX95
Transport dimensions with clamshell bucket ………………………………………………………………………………. 1-15
WX125
Transport dimensions …………………………………………………………………………………………………………….. 1-16
WX125
Transport dimensions with clamshell bucket ………………………………………………………………………………. 1-17
WX95
Bucket usefulness depending on arm ………………………………………………………………………………………. 1-18
WX125
Bucket usefulness depending on arm ………………………………………………………………………………………. 1-19
2 – OPERATING INSTRUCTIONS
Safety precautions for the machine use ………………………………………………………………………………………….. 2-1
Controls and instruments……………………………………………………………………………………………………………….2-2
Safety lever ……………………………………………………………………………………………………………………………. 2-3
Upper structure slew locking control …………………………………………………………………………………………… 2-4
Start switch ……………………………………………………………………………………………………………………………. 2-4
Travel control pedal …………………………………………………………………………………………………………………. 2-5
Left control lever …………………………………………………………………………………………………………………….. 2-5
Right-hand control lever …………………………………………………………………………………………………………… 2-7
Steering mode selection control (optional) …………………………………………………………………………………… 2-9
Steering wheel ……………………………………………………………………………………………………………………… 2-11
Brake control pedal ……………………………………………………………………………………………………………….. 2-12
Hydraulik breaker control pedal – optional …………………………………………………………………………………. 2-12
Swing /positioner of articulated arm control pedal ………………………………………………………………………. 2-13
Steering column panel……………………………………………………………………………………………………………. 2-14
Monitor panel ……………………………………………………………………………………………………………………….. 2-19
Right hand instruments panel ………………………………………………………………………………………………….. 2-29
II
TABLE OF CONTENTS
Heater and air conditioner (optional) ………………………………………………………………………………………… 2-33
L.h. Control lever console ………………………………………………………………………………………………………. 2-36
Radio (optional) ……………………………………………………………………………………………………………………. 2-37
Hour counter ………………………………………………………………………………………………………………………… 2-41
Operator’s seat …………………………………………………………………………………………………………………………. 2-42
Adjusting the operator’s seat …………………………………………………………………………………………………… 2-42
Cab …………………………………………………………………………………………………………………………………………. 2-43
Door …………………………………………………………………………………………………………………………………… 2-43
Front windscreens and windows ……………………………………………………………………………………………… 2-44
Cab accessories …………………………………………………………………………………………………………………… 2-45
Escape routes ………………………………………………………………………………………………………………………. 2-46
Mirrors ………………………………………………………………………………………………………………………………… 2-46
Fastening points ……………………………………………………………………………………………………………………. 2-47
Machine use …………………………………………………………………………………………………………………………….. 2-48
Refuelling …………………………………………………………………………………………………………………………….. 2-49
Checks before engine start-up ……………………………………………………………………………………………….. 2-50
Start switch ………………………………………………………………………………………………………………………….. 2-50
Starting the engine ………………………………………………………………………………………………………………… 2-51
Checks after engine start-up …………………………………………………………………………………………………… 2-51
Starting the engine after prolonged storage ……………………………………………………………………………….. 2-52
Warm-up in cold weather conditions ………………………………………………………………………………………… 2-52
Starting the engine using booster batteries ………………………………………………………………………………… 2-53
Stopping the engine ………………………………………………………………………………………………………………. 2-54
Travel control pedal ……………………………………………………………………………………………………………….. 2-55
Travelling instructions …………………………………………………………………………………………………………………. 2-56
Travelling on the road …………………………………………………………………………………………………………….. 2-56
Emergency boom lowering procedure ……………………………………………………………………………………… 2-61
Excavator removal …………………………………………………………………………………………………………………. 2-62
Speed sensor ……………………………………………………………………………………………………………………….. 2-64
Safety lever ………………………………………………………………………………………………………………………….. 2-65
Control levers ……………………………………………………………………………………………………………………….. 2-66
Machine warm-up …………………………………………………………………………………………………………………. 2-67
Engine speed hand control …………………………………………………………………………………………………….. 2-67
Auto/idle switch …………………………………………………………………………………………………………………….. 2-68
Memory button ……………………………………………………………………………………………………………………… 2-68
Machine operation …………………………………………………………………………………………………………………….. 2-69
Main operating rules ……………………………………………………………………………………………………………… 2-70
Precautions during operation ………………………………………………………………………………………………….. 2-75
Parking the machine ……………………………………………………………………………………………………………… 2-76
Precautions for travelling on slopes ………………………………………………………………………………………….. 2-77
Manoeuvring of hanging loads ………………………………………………………………………………………………… 2-79
Reading key for the liftable load table located in the cab ……………………………………………………………… 2-81
Bucket installation …………………………………………………………………………………………………………………. 2-82
Bucket tooth tip …………………………………………………………………………………………………………………….. 2-83
Road transport ………………………………………………………………………………………………………………………….. 2-84
Transport rules ……………………………………………………………………………………………………………………… 2-84
Rules for loading/unloading the machine on a trailer …………………………………………………………………… 2-85
Loading the machine on a trailer ……………………………………………………………………………………………… 2-86
Unloading the machine from the trailer ……………………………………………………………………………………… 2-88
Sea transport ……………………………………………………………………………………………………………………………. 2-89
Craning the machine for sea transport ……………………………………………………………………………………… 2-89
Precautions in cold weather conditions …………………………………………………………………………………………. 2-90
Prolonged machine inactivity ………………………………………………………………………………………………………. 2-91
Using the machine after prolonged storage ……………………………………………………………………………………. 2-92
Machine demolition ……………………………………………………………………………………………………………………. 2-92
III
TABLE OF CONTENTS
3 – OPTIONAL VERSIONS 1
Hydraulic breaker ……………………………………………………………………………………………………………………….. 3-1
Hydraulic breaker selection and installation ………………………………………………………………………………… 3-1
Precautions when using the hydraulic breaker…………………………………………………………………………….. 3-1
Hydraulic breaker control …………………………………………………………………………………………………………. 3-4
Nibbler ………………………………………………………………………………………………………………………………………. 3-5
Choiche and assembly of nibbler ………………………………………………………………………………………………. 3-5
Precautions to be observed when using the nibbler ……………………………………………………………………… 3-5
Nibbler control ………………………………………………………………………………………………………………………… 3-7
Hydraulic oil and filter element service interval …………………………………………………………………………….. 3-8
Attachment slew system ……………………………………………………………………………………………………………….. 3-9
Attachment slew control …………………………………………………………………………………………………………… 3-9
Clamshell bucket system …………………………………………………………………………………………………………….. 3-10
Clamshell bucket control ………………………………………………………………………………………………………… 3-10
Cab protection (F.O.P.S.) ……………………………………………………………………………………………………………. 3-11
Fuel transfer pump ………………………………………………………………………………………………………………… 3-12
4 – MAINTENANCE
Maintenance precautions ……………………………………………………………………………………………………………… 4-1
General notes …………………………………………………………………………………………………………………………….. 4-2
Check hour meter regularly ……………………………………………………………………………………………………… 4-3
Service reminder plate …………………………………………………………………………………………………………….. 4-3
Prepare the machine for maintenance ……………………………………………………………………………………….. 4-4
Hood and access covers………………………………………………………………………………………………………….. 4-5
External visual inspection ………………………………………………………………………………………………………………4-6
Engine oil ………………………………………………………………………………………………………………………………. 4-7
Checks before starting daily work ………………………………………………………………………………………………….. 4-7
Hydraulic system oil ………………………………………………………………………………………………………………… 4-9
Fuel tank ……………………………………………………………………………………………………………………………… 4-10
Windscreen washer tank ……………………………………………………………………………………………………….. 4-11
Fuel pre-filter ……………………………………………………………………………………………………………………….. 4-11
Engine cooling system …………………………………………………………………………………………………………… 4-12
Machine lubrication and maintenance general table ………………………………………………………………………… 4-13
After 100 hours of operation ……………………………………………………………………………………………………….. 4-14
Bucket links …………………………………………………………………………………………………………………………. 4-14
Boom and arm ……………………………………………………………………………………………………………………… 4-15
Stabilizers or blade………………………………………………………………………………………………………………… 4-15
After 500 hours of operation ……………………………………………………………………………………………………….. 4-16
Outer and inner circulation air cleaners ……………………………………………………………………………………. 4-17
Air cleaner: Outer element ……………………………………………………………………………………………………… 4-19
Slew reduction gear oil…………………………………………………………………………………………………………… 4-20
Axle reduction gears oil ………………………………………………………………………………………………………….. 4-21
Front and rear axles oil ………………………………………………………………………………………………………….. 4-22
Transmission oil ……………………………………………………………………………………………………………………. 4-22
Hardware tightening ………………………………………………………………………………………………………………. 4-23
Tyres…………………………………………………………………………………………………………………………………… 4-30
Fuel tank ……………………………………………………………………………………………………………………………… 4-31
Hoses, lines and fittings …………………………………………………………………………………………………………. 4-32
Fuel hoses …………………………………………………………………………………………………………………………… 4-40
Hydraulic oil system reservoir …………………………………………………………………………………………………. 4-41
Engine oil and filter ……………………………………………………………………………………………………………….. 4-42
Fuel filter ……………………………………………………………………………………………………………………………… 4-44
Hydraulic system oil filter ……………………………………………………………………………………………………….. 4-46
Slewing ring bearing ……………………………………………………………………………………………………………… 4-48
Slewing ring teeth …………………………………………………………………………………………………………………. 4-49
IV
TABLE OF CONTENTS
Front axle …………………………………………………………………………………………………………………………………. 4-50
Iengine cooling system ………………………………………………………………………………………………………….. 4-51
Accumulators charge …………………………………………………………………………………………………………….. 4-52
Brake and power controls oil filter ……………………………………………………………………………………………. 4-53
Air conditioner – optional ………………………………………………………………………………………………………… 4-54
After 1000 hours of operation ……………………………………………………………………………………………………… 4-55
Air filter: Outer element ………………………………………………………………………………………………………….. 4-55
After 1500 hours of operation ……………………………………………………………………………………………………… 4-56
Fuel pre-filter ……………………………………………………………………………………………………………………….. 4-56
Alternator – fan belt ……………………………………………………………………………………………………………….. 4-58
After 2000 hours of operation ……………………………………………………………………………………………………… 4-59
Slew reduction gear oil…………………………………………………………………………………………………………… 4-59
Transmission oil, axles oil ……………………………………………………………………………………………………….. 4-61
Engine cooling system …………………………………………………………………………………………………………… 4-63
Air cleaner: Inner element………………………………………………………………………………………………………. 4-65
After 2500 hours of operation ……………………………………………………………………………………………………… 4-66
Hydraulic system oil ………………………………………………………………………………………………………………. 4-66
After 3000 hours of operation ……………………………………………………………………………………………………… 4-72
Engine valves ……………………………………………………………………………………………………………………….. 4-72
Filling chart MODEL WX95 …………………………………………………………………………………………………………. 4-73
Filling chart MODEL WX125 ……………………………………………………………………………………………………….. 4-74
5 – TROUBLESHOOTING
Engine ……………………………………………………………………………………………………………………………………….5-1
Electrical system ………………………………………………………………………………………………………………………….5-6
Controls ……………………………………………………………………………………………………………………………………..5-8
6 – ELECTRICAL SYSTEM
General notes …………………………………………………………………………………………………………………………….. 6-1
Batteries ……………………………………………………………………………………………………………………………….. 6-2
Fuses ……………………………………………………………………………………………………………………………………. 6-4

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CASE WX95 & WX125 WHEELED EXCAVATORS OPERATOR’S MANUAL 6-82660 – PDF DOWNLOAD:

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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