Cat 300 400 Hydra-Trac Self Contained Hydraulic Track Drill Service Manual BI615943

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Cat 300 400 Hydra-Trac Self Contained Hydraulic Track Drill Service Manual BI615943 – PDF DOWNLOAD

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Cat 300 400 Hydra-Trac Self Contained Hydraulic Track Drill Service Manual BI615943 – PDF DOWNLOAD

IDENTIFICATION OF THE MACHINE

Always furnish the Svedala Drilling Model Number and Serial Number when ordering parts. This information is found оп the machine nameplate. Rock Drills have the serial number stamped оп the cylinder.
PART NUMBER AND DESCRIPTION
In addition to the Model and Serial Number, always give the part number and description of each part ordered. If there is any doubt as to the correct part number and description, furnish a dimensioned sketch or return the part to be replaced, transportation charges prepaid.
SHIPMENT
Unless otherwise instructed, all shipments will be made via motor freight collect, freight forwarder or UPS prepaid and charged on our invoice. Shipments cannot be made on open account until your credit has been approved by our accounting department.

TABLE OF CONTENTS:

Cat 300 400 Hydra-Trac Self Contained Hydraulic Track Drill Service Manual BI615943 – PDF DOWNLOAD

INTRODUCTION
U S / Metric Conversions viii
Glossary of Terms х
Component Locations xii
SAFEТY SECTION 1
Overview of Potential Hazards 1 -2
Safety lnstructions 1 -3
Before Operation 1 -3
Operation 1 -3
After Operation 1 -3
Maintenance 1-4
Equipment Transfer 1 -4
MAIN FRAME / TRACKS (INTERTRACTOR TRACKS) SECTION 2
Track Oscillation Cylinders 2 -2
Removal 2 -2
lnstallation 2 -2
Track Maintenance 2 -3
Track Tension Adjustment 2 -4
Metric Bolt Torque Specifications 2 -6
Track AssemЬly 2 -7
Separate TrackC hain AssemЫy 2 -7
Track Link- Repair & Replace 2 -8
Track Shoe (grouser) – Mounting to Track Chain 2 -10
Grouser Bolt Torque (Direct Torque Method) 2 -12
Grouser Bolt Torque (Torque Turn Method) 2 -13
Track Chain & Shoe – AssemЫy & lnstallation 2 -14
Crawler Carriage 2 -16
Final Drive – General Description 2 -16
Final Drive – Removal from Track Frame 2 -17
Final Drive – lnstallation into Track Frame 2 -18
Final Drive Maintenance 2 -19
Oil Check/Change 2 -19
Oil Specifications 2 -20
Recommended Oils 2 -20
Final Drive AssemЬly 2-22
Parking Brake – Description 2 -23
Parking Brake – Removal & lnstallation 2 -25
Towing Procedure – Gear Drive Disconnect 2 -25
ldler Unit 2 -26
ii
General Description 2-26
Removal & DisassemЬly 2 -28
AssemЫy & lnstallation 2 -30
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Т/ L Г”\LГ\ lntroduction
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Track Rollers 2-33
General Description 2-33
Removal & DisassemЫy 2-34
AssemЬly 2-36
Test & lnstallation 2-37
Support Rollers 2-38
General Description 2-38
Removal & DisassemЬly 2-39
AssemЬly 2-41
Caterpillar Tracks (early machines) alternate Section 2
POWER TRAIN SECTION З
Main Hydraulic Pump 3 -2
Hydraulic Pumps – Removal and lnstallation 3 -2
Fuel System 3 -3
Fuel Tank 3 -3
Fuel System – Priming 3 -4
То Prime with Manual Priming Pump 3 -5
Fu el lnlet Screen 3 -5
Fuel Filter – lnstallation 3 -6
Fuel Cohtamination Control 3 -7
Coolers 3-10
Engine Radiator – Capacity and Service 3-1 О
Coolant Specifications 3-11
Cooler Maintenance 3-11
Fan Guard AssemЫy- Removal and lnstallation 3-12
Coolers – Removal and lnstallation 3-13
Changing Hydraulic Oil 3-15
HYDRAULIC/ELECTRICAL SYSTEMS SECTION 4
Tram Valve Components 4 -2
Valve Tray AssemЫy (early models) 4 -4
Valve Tray AssemЫy (late models) 4-5
Basic Hydraulic Schematic- 300/400 4 -7
Boom and Feed Piping 4 -8
Dual Boom Control Piping 4 -9
lntroduction ?,:,svEDALA iii
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AIR SYSTEM SECTION 5
Compressor Oil Separator Element: 5-2
Preventive Maintenance 5-2
Air Receiver Tank 5-3
Air Receiver Tank – TrouЫeshooting 5-4
Air System Components 5-7
Compressor Oil Piping – 300 CFM 5-8
Thermostatic Bypass Valve 5-8
Compressor AssemЬly – 300 CFM with VariaЫe Displacement Motor 5-10
Compressor Unit – Removal and lnstallation 5-11
Drive Coupling – Replacement 5-12
ВООМ & FEED COMPONENTS SECTION 6
Boom Lift Cylinder – Removal 6-2
Boom Lift Cylinder – Replace 6-3
Cylinder Bleeding Procedure and final installation: 6-3
Boom Swing Cylinder – Removal б4
Boom Swing Cylinder – Replace б4
Cylinder Bleeding Procedure and final installation: 6-5
Feed Dump Cylinder – Standard Boom 6-6
Feed Dump Cylinder – Removal 6-6
Feed Dump Cylinder – Replace 6-7
Cylinder Bleeding Procedure and final installation: 6-7
Feed Dump Cylinder – HD Boom 6-8
Feed Dump Cylinder – Removal 6-8
Feed Dump Cylinder – Replace 6-9
Cylinder Bleeding Procedure and final installation: 6-9
Feed Swing Cylinder – Removal 6-10
Feed Swing Cylinder – Replace 6-11
Cylinder Bleeding Procedure and final installation: 6-11
Feed Extension Cylinder – Standard Boom , 6-12
Feed Extension Cylinder – Removal 6·12
Feed Extension Cylinder – Replace 6-13
Cylinder Bleeding Procedure and final installation: 6-13
Feed Extension Cylinder – HD Boom 6-14
Feed Extension Cylinder – Removal 6-14
Feed Extension Cylinder – Replace 6-15
Cylinder Bleeding Procedure and final installation: 6-15
Standard Boom Shim;Wear Pad Replacement 6-16
Standard Boom – lnspection 6-17
Feed and lnner Boom Tube – Removal 6-18
Boom Tube, Wear Pad & Shims lnstallation 6-22
Feed lnstallation 6-23
iv ?YSVEDALA lntroduction
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Centralizer Adjustment 741
Vertical lndicator (optional) – Description and Adjustment 742
Wiring and TrouЫeshooting 743
Cold Weather Operation 744
Radiator/Cooler Louvers 744
Fuel, Oil and Coolant Requirements 744
VENDOR SERVICE INFORMATION SECTION 8
lndex to Service lnformation 8-2
HYDRAULIC ROCK DRILL REPAIR SECTION 9
HPRlH Hydraulic Rock Drill Service Manual (part по 1418808 )
LUBRICATION AND TORQUE SPECIFICATIONS SECTION 10
Hydraulic Oils for Percussion Drills 10-2
Lubrication and lnspection 10-3
Bolt Maintenance 10-3
Maintenance Schedule 104
Daily Operational Checklist 10-5
Bolt Torque Specifications 10-6

CAT 300 400 HYDRA-TRAC SELF CONTAINED HYDRAULIC TRACK DRILL SERVICE MANUAL BI615943:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

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