Cat 3500C Marine Engines Disassembly & Assembly Manual – PDF DOWNLOAD

Description

Cat 3500C Marine Engines Disassembly & Assembly Manual – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Cat 3500C Marine Engines Disassembly & Assembly Manual – PDF DOWNLOAD

TTA1-Up (Engine)
TTB1-Up (Engine)
M8C1-Up (Engine)
TTC1-Up (Engine)
M8D1-Up (Engine)
TTD1-Up (Engine)
TTE1-Up (Engine)
PAF1-Up (Engine)
TTF1-Up (Engine)
TTG1-Up (Engine)
TTH1-Up (Engine)
TTJ1-Up (Engine)
SLM1-Up (Engine)
JTS1-Up (Engine)
E3W1-Up (Engine)
E3X1-Up (Engine)
E3Y1-Up (Engine)
E3Z1-Up (Engine)

Important Safety Information :

Most accidents that involve product operation, maintenance and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills and tools to perform these functions properly.

• Improper operation, lubrication, maintenance or repair of this product can be dangerous and could result in injury or death. Do not operate or perform any lubrication, maintenance or repair on this product, until you have read and understood the operation, lubrication, maintenance and repair information.
• Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons.
• The hazards are identified by the “Safety Alert Symbol” and followed by a “Signal Word” such as “DANGER”, “WARNING” or “CAUTION”. The Safety Alert “WARNING” label is shown below.

TABLE OF CONTENTS:

Cat 3500C Marine Engines Disassembly & Assembly Manual – PDF DOWNLOAD

Disassembly and Assembly Section
Electric Starting Motor – Remove and Install 5
Alternator – Remove and Install 5
Alternator Mounting Group – Remove and Install 6
Electronic Control Module (Engine) – Remove and
Install 7
Fuel Filter Housing – Remove 8
Fuel Filter Housing – Install 9
Fuel Priming Pump – Remove and Install 9
Fuel Transfer Pump – Remove 11
Fuel Transfer Pump – Disassemble 11
Fuel Transfer Pump – Assemble 12
Fuel Transfer Pump – Install 14
Turbocharger – Remove 14
Turbocharger – Install 15
Aftercooler – Remove and Install 16
Air Inlet Manifold – Remove and Install 19
Exhaust Elbow – Remove and Install 20
Exhaust Manifold – Remove and Install 21
Exhaust Bypass Valve – Remove and Install 22
Water Temperature Regulators – Remove 24
Water Temperature Regulators – Install 24
Water Pump – Remove 25
Water Pump – Disassemble 26
Water Pump – Assemble 27
Water Pump – Install 29
Auxiliary Water Pump – Remove 29
Auxiliary Water Pump – Disassemble 30
Auxiliary Water Pump – Assemble 31
Auxiliary Water Pump – Install 32
Engine Oil Cooler – Remove 33
Engine Oil Cooler – Disassemble 34
Engine Oil Cooler – Assemble 35
Engine Oil Cooler – Install 36
Engine Oil Pump – Remove 37
Engine Oil Pump – Disassemble 38
Engine Oil Pump – Assemble 38
Engine Oil Pump – Install 39
Engine Oil Filter Housing – Remove 40
Engine Oil Filter Housing – Disassemble 41
Engine Oil Filter Housing – Assemble 42
Engine Oil Filter Housing – Install 42
Engine Oil Pan – Remove 43
Engine Oil Pan – Disassemble 44
Engine Oil Pan – Assemble 45
Engine Oil Pan – Install 46
Crankcase Breather – Remove and Install 47
Fumes Filter – Remove and Install 49
Valve Mechanism Cover – Remove and Install 50
Valve Mechanism Cover Base – Remove and
Install 50
Rocker Shaft and Pushrod – Remove 51
Rocker Shaft – Disassemble 51
Rocker Shaft – Assemble 52
Rocker Shaft and Pushrod – Install 52
Electronic Unit Injector – Remove 54
Electronic Unit Injector – Install 55
Cylinder Head – Remove 56
Cylinder Head – Install 57
Inlet and Exhaust Valve Springs – Remove and
Install 59
Inlet and Exhaust Valves – Remove and Install 60
Inlet and Exhaust Valve Guides – Remove and
Install 62
Inlet and Exhaust Valve Seat Inserts – Remove and
Install 63
Accessory Drive (Front) – Remove (Engine Oil Pump
and Water Pump) 64
Accessory Drive (Front) – Remove 65
Accessory Drive (Front) – Disassemble (Engine Oil
Pump and Water Pump) 66
Accessory Drive (Front) – Disassemble 67
Accessory Drive (Front) – Assemble (Engine Oil
Pump and Water Pump) 68
Accessory Drive (Front) – Assemble 69
Accessory Drive (Front) – Install (Engine Oil Pump
and Water Pump) 69
Accessory Drive (Front) – Install 70
Housing (Front) – Remove 71
Housing (Front) – Install 72
Vibration Damper – Remove and Install 73
Crankshaft Front Seal and Wear Sleeve – Remove
74
Crankshaft Front Seal and Wear Sleeve – Install 75
Flywheel – Remove and Install 75
Crankshaft Rear Seal and Wear Sleeve – Remove
77
Crankshaft Rear Seal and Wear Sleeve – Install 77
Flywheel Housing – Remove 78
Flywheel Housing – Install 80
Engine Oil Sequence Valves – Remove and Install
83
Gear Group (Rear) – Remove 85
Gear Group (Rear) – Install 86
Piston Cooling Jets – Remove and Install 87
Bearing Clearance – Check 88
Connecting Rod Bearings – Remove and Install 89
Crankshaft Main Bearings – Remove 90
Crankshaft Main Bearings – Install 92
Pistons and Connecting Rods – Remove 93
Pistons and Connecting Rods – Install 94
Cylinder Liner – Remove 96
Cylinder Liner – Install 97
Camshaft – Remove 98
Camshaft Bearings – Remove 100
Camshaft Bearings – Install 101
Camshaft – Install 102
Crankshaft – Remove 105
Crankshaft – Install 107
Heat Exchanger – Disassemble 109
Heat Exchanger – Assemble 111
Heat Exchanger – Assemble 116
Balancer Group (Front) – Remove and Install (3508C
Engine) 120
Engine Oil Pressure Sensor – Remove and Install
121
Turbocharger Inlet Pressure Sensor – Remove and
Install 121
Turbocharger Outlet Pressure Sensor – Remove and
Install 122
4 KENR6055-05
Table of Contents
Coolant Temperature Sensor – Remove and
Install 123
Aftercooler Coolant Temperature Sensor – Remove
and Install 124
Engine Speed/Timing Sensor – Remove and
Install 124
Crankcase Pressure Sensor – Remove and
Install 125
Atmospheric Pressure Sensor – Remove and
Install 126
Engine Speed Sensor – Remove and Install 126
Fuel Pressure Sensor – Remove and Install 127
Index Section
Index 129

CAT 3500C MARINE ENGINES DISASSEMBLY & ASSEMBLY MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

 S.V