Cat 3560 Hydraulic Excavator Parts Book Manual SN 23255 – PDF DOWNLOAD

Description

Cat 3560 Hydraulic Excavator Parts Book Manual SN 23255 – PDF DOWNLOAD

FILE DETAILS:

Cat 3560 Hydraulic Excavator Parts Book Manual SN 23255 – PDF DOWNLOAD

Language : English
Pages : 443
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Cat 3560 Hydraulic Excavator Parts Book Manual SN 23255 – PDF DOWNLOAD

DEFINITION AND SCOPE:

• This manual describes the DC2000 Digital Adjustable Speed Drive. The DC2000 drive is a
  microprocessor­ based power converter that provides a controlled de output for customer
  application.
• This manual is intended to assist applications and maintenance personnel in understanding the
  equipment hardware and software.

The manual is organized as follows:

TABLE OF CONTENTS:

Cat 3560 Hydraulic Excavator Parts Book Manual SN 23255 – PDF DOWNLOAD

CHAPTER 1 OVERVIEW
1-1 Definition and Scope 1-1
1-2 Equipment Overview 1-2
1-2 1 Communications Interfaces 1-2
1-2 2 Software Design 1-2
1-2 3 Hardware Design 1-2
1-3 Related Documents 1-3
CHAPTER 2 RECEIVING, HANDLING AND
STORAGE
2-1 Introduction 2-1
2-2 Receiving and Handling 2-1
2-3 Storage 2-1
2-4 Unpacking 2-2
2-5 Time Limitations 2-2
CHAPTER 3 INSTALLATION AND INITIAL
STARTUP
3-1 Introduction 3-1
3-2 Operating Environment 3-1
3-3 Mounting 3-1
3-4 Cablingand Wiring 3-1
3-4 1 Ac PowerRequirements 3 2,
3-4 2 Connections 3-2
3-4 2 1 Power Connections 3-2
3-4 2 2 Control Connections 3-2
3-4 3 Wiring Level Separations 3-2
3-4 4 Spacing 3-3
3-4 5 Grounding 3-3
3-4 6 Commons 3-3
3-4 7 Suppression 3-3
3-5 Service and Parts Instruction 3-3
3-6 Power-off Check 3-3
3-6 1 Wiring and Circuit Checks 3-4
3-6 2 Motor and Device Checks 3-4
3-7 Power Application and Startup 3-4
CHAPTER 4 FUNCTIONAL DESCRIPTION
4-1 Introduction 4-1
4-2 Drive Software Structure 4-1
4-2 1 Block System 4-1
4-2 2 Building Block Architecture 4-1
4-2 3 Diagnostics 4-1
4-2 4 Configuring Blocks 4-2
4-3 Drive Hardware Structure 4-2
4-3 1 Control Section 4-2
4-3 2 Power Converter 4-2
Section/Subject Page
4-4 Controller Operation 4-2
4-5 Power ConverterOperation 4-4
4-5 1 Ac Line Fuses (FU1 – FU3) 4-4
VS % Dc Leg Line Fuses (FU1 -FU12) A-4
‘4-5 3* Ac Reactors 4-4
4-5 4 Main Contactor (MA or MD) 4-4
4-5 5 Control Power Transformer (CPT) 4-4
, 4-5 6 DcIJne;Fuse<FU4) 4-4
4-5 7 Shunt 4-4
4-5 8 Current Transformer (CT) Assembly 4-5
4-6 Drive Connection Drawings 4-5
tSHAPTER 5 PRINTED WIRING BOARD vu Y
DESCRIPTIONS
5-1 Introduction _ 5-1
‘ 5-2 BoardIdentification 5-1
5-3 Adjustable Hardware 2 l 5-1
5-3 1 Initial Hardware Settings 5-2
5-3 1 1 Potentiometers 5-2
5-3 1 2 Switches 5-2
5-3 1 3 Jumpers 5-2
5-3 2 Adjusting Replacement Boards 5-2
IPl Printed WiringBoards 5-2
54 1; ARCNET Connect Board (DS200ACNA) 5-3
&$£ Contactor Driver Board (DS200CDBA) 5-3
5-4 2 1 Configurable Hardware 5-4
i 5 4 3 Contactor Pilot Card>(DS200CPCA 5-4
^15*4 4; PowerSupply Board(DS28GMJFB) 5-6
5-4 4 1 PowerSupplies 5-6
5-4 4 2 Voltage and Current Feedback VCO
Circuits 5-6
5-4 4 3 Motor Voltage Attenuation Circuit 5-6
5-4 4 4 Ac Line Magnitude and Zero Crossing 5-6
5-4 4 5 Ac Line Current Transformer
Interface 5-7
5-4 4 6 Contactor Drive Circuits 5-7
5-4 4 7 Field/Armature SCR Firing Control
Circuits 5-7
5-4 4 8 Configurable Hardware 5-7
5-4 5 LAN Current Source Board
(531X207LCS) 5-11
5-4 6 LAN I/O Terminal Board (531X307LTB) 5-11
5-4 6 1 LTB Board Specifications 5-11
5-4 7 Multi-bridge Hub Communications Board
(DS200MBHA) 5-13
5-4 7 1 Power Supply 5-13
5-4 7 2 Fiber-optic Transmitter/Receiver Pairs 5-13
5-4 7 3 Mode Control 5-13
BI180865
GEH^SOOS DC2000 Digital Adjustable Speed Drive
TABLE OF CONTENTS – Continued
Section/Subject Page
5-4 7 4 System Logic 5-13
5-4 7 5 Configurable Hardware 5-13
5-4 8 Drive Terminal Board(531X305NTB) 5-14
5-4 8 1 Power Supplies 5-14
5-4 8 2 Encoder Interface 5-14
5-4 8 3 RS-232C Interface 5-14
5-4 8 4 Special Purpose RS-422 Interface 5-14
5-4 8 5 Relay Outputs 5-14
5-4 8 6 Analog Tach and Reference Coarse
Scaling „ 5-14
5-4 8 7 Low-level Analog I/O 5-14
5-4 8 8 Digital Control Inputs 5-14
5-4 8 9 Configurable Hardware 5-14
5-4 9 Power ConnectBoards (DS200PCCA,
531X122PCN, and 531X121PCR) 5-19
5-4 9 1 Configurable Hardware 5-19
5-4 10 Relay Terminal Board (DS200RTBA) 5-24
5-4 11 Drive Control Card (DS215SDCC) 5-26
5-4 11 1 Reset Circuits 5-26
5-4 11 2 Configurable Hardware 5-26
5-4 11 3 Replacing/Inserting Software 5-26
5-4 12 Dc Power Supply and Instrumentation
Board (DS200SDCI) 5-29
5-4 12 1 Power Supplies 5-29
5-4 12 2 Field Power Circuitryand Current
VCO 5-29
5-4 12 3 Dc Armature Voltage VCO 5-29
5-4 12 4 Armature Current VCO 5-30
5-4 12 5 Ac Line ZeroCrossing, Magnitude,
and Phase Sequence , 5-30
5r4il2 6 Ac Line Instrumentation 5-30
5-4 12 7 Contactor Drive Circuits 5-30
5-4 12 8 Armature and Field Firing Circuits 5-30
5-4 12 9 Delayed Firing Power 5-30
5-4 12 10 Configurable Hardware 5-30
-5-4 13 SCR High Voltage Interface Board
(DS200SHVI) 5-32
5-4 13 1 Configurable Hardware 5-32
5-4 14 SCR High Voltage MFrame Interface
Board (DS200SHVM) 5-35
5-4 14 1 Configurable Hardware 5-35
5-4 15 LAN Communications Card
(DS215SLCC) 5-37
5-4 15 1 Configurable Hardware 5-37
5-4 15 2 Replacing/Inserting Software 5-37
5-4 16 Signal Processor Card (531X309SPC) 5-40
5-4 16 1 Configurable Hardware 5-40
5-4 17 Multi-bridge Signal Processing Card
(DS200SPCB) 5-45
Section/Subject Page
5-4 17 1 Encoder Follower Circuits 5-45
5-4 17 2 Process Control Signal Inputs 5-45
5-4 17 3 Configurable Hardware 5-45
5-4 18 Basic Drive Terminal Board
(DS200STBA) 5 49
5-4 18 1 Power Supplies 5 49
5-4 18 2 Encoder Interface 5-49
5-4 18 3 RS-232C Interface 5-50
5-4 18 4 Configurable Control Inputs 5-50
5-4 18 5 Relay Outputs 5 50
5-4 18 6 Configurable Hardware 5-50
CHAPTER 6 I/O DEFINITIONS
6-1 Introduction 6-1
6-2 Types of Connectors 6-1
6-2 1 Plug-in Connectors 6-1
6-2 2 Terminal Board Connectors 6-1
6-2 3 Stab Connections (Stabs) 6-1
6-3 LED and Neon Indicators 6-1
6-4 ACNABoardl/O 6-2
6-5 CDBABoard I/O 6-3
6-6 CPCA Card I/O 6-4
6-7 DCFBand SDCI Board I/O 6-5
6-8 LCSBoardl/O 6-12
6-9 LTBBoardl/O 6-13
6-10 MBHA Board I/O 6-16
6-11 NTB/3TBBoard I/O 6-18
6-12 PCCA, PCN, and PCR Board I/O 6-25
6-13 RTBA Board I/O 6-27
6-14 SDCC Card I/O 6-29
6-15 SHVI and SHVM Board I/O 6-31
6-16 SLCCCardl/O 6-33
6-17 SPC and SPCB Card I/O 6-34
6-18 STBA Board I/O 6-36
CHAPTER 7 FUSES AND TESTPOINTS
7-1 Line Fuses 7-1
7-2 CDBA Onboard Fuse 7-1
7-3 DCFB Onboard Fuses 7-4
7-4 LCS Onboard Fuse 7-5
7-5 SDCI Onboard Fuses 7-6
7-6 Testpoints 7 7
7-6 1 CDBA BoardTestpoints 7-7
7-6 2 CPCA Card Testpoints 7-8
7-6 3 DCFBBoard Testpoints 7-8
7-6 4 MBHA Board Testpoints 7-8
7-6 5 NTB/3TB Board Testpoints 7-8
7-6 6 SDCC Card Testpoints 7-11
BI180865
DC2000 Digital Adjustable Speed Drive GEH-6005
TABLE OF CONTENTS – Continued
Section/Subject Page
7-6 7 SDCI Board Testpoints 7-14
7-6 8 SPC Card Testpoints 7-14
7-6 9 SPCBCard Testpoints 7-14
7-6 10 STBABoard Testpoints 7-16
CHAPTER 8 SOFTWARE ADJUSTMENTS
8-1 Introduction 8-1
8-2 ST2000 Toolkit 8-1
8-2 1 Equipment Requirements 8-1
8-2 2 Using the ST2000 Toolkit 8-1
8-3 Drive Configurator, LynxOS Version 8-2
8-3 1 Equipment Requirements 8-2
8-3 2 Usingthe Drive Configurator 8-2
8-4 Programmer Module 8-2
8-4 1 Keypad 8-4
8-4 2 Display 8-4
8-4 3 Operating Modes 8-4
8-4 3 1 Operate Mode 8-4
8-4 3 2 Parameter Mode 8-6
8-4 3 3 Diagnostic Mode 8-8
8-4 4 Drive Diagnostics 8-8
84 4 1 Running the Diagnostic Tests 8-8
8-4 4 2 Diagnostic Test Definitions 8-9
8-4 4 3 DAC1, DAC2, MET1, MET2, and
MET3 8-11
CHAPTER 9 TROUBLESHOOTING
9-1 Introduction 9-1
9-2 Tools and Instruments 9-1
9-3 General Troubleshooting ,9-1
9-4 Stability Problem Troubleshooting u 9-6
9-4 1 Cyclical Stability Problems 9-6
9-4 2 Mechanical Oscillation Problems 9-7
9-4 3 Erratic Operation Problems 9-7
9-4 4 Troubleshooting Procedures 9-7
9-4 4 1 Initial Checks 9-7
9-4 4 2 Problem Determination 9-7
9-4 5 Ac Line Phase Problems 9-7
9-5 Specific Fault Troubleshooting 9-9
9-5 1 Fault Indication 9-9
9-5 1 1 Programmer Display 9-9
9-5 1 2 LED Display 9-9
9-5 2 Types of Faults ‘ 9-9
9-5 3 Clearing the Fault 9-10
9-6 Troubleshooting SCRBridge Failures 9-11
°9-6 1 C, CX, and GFrame Troubleshooting 9-11
9-6 2 J, K, and M Frame Troubleshooting 9-12
Section/Subject Page
CHAPTER 10 DIAGNOSTIC LISTS
10-1 Introduction 10-1
10-2 MCP Diagnostic Circular List , 10-1
10-2 1 Circular List Content 10-1
10-2 2 MCP Diagnostic Circular List Operation, 10-1
10-2 3 Circular List Display 10;-1
10-3 DCP Circular List Blocks l0-2
10-3 1 CLST Blocks 10-2
10-3 1 1 CLST1 (Basic) Block 10-2
10-3 1 2 CLST2 (Intermediate) Block 10-2
10-3 1 3 CLST3 (Advanced) Block 10-3
10-3 2 Circular List Display 10-3
10-4 LCPHistory Buffer 10-4
CHAPTER 11 PARTS REPLACEMENT
11-1 Introduction , 11-t
11-2 Replacing Boards ,, „ ,- 11-1
11-3 Replacing Bridge Components <, 11-2
11-3 1 SCR Module Repair/Replacement –
G, C, and CX Frame Drives ‘ 11-2
11-3 2 SCR Module Repair/Replacement,-;
J, K, and M Frame Drives 11-3
11-3 2 1 Removing Defective SCR 11-3
11-3 2 2 Installing NewSCR 11-4
CHAPTER 12 SPARE AND RENEWAL PARTS
12-1 Introduction ; – – -‘ 12-1
12-2 Custom Renewal Parts Listing ; 12-1
12-3 Ordering Renewal Parts ‘ ‘ 12-1
12-4 Part Number Structure 12-1
12-4 1 Order-specific Assembly Part Numbers- ^12-1
12-4 2 Common Assembly Part Numbers i C’ 12-2
12-4 3 Component Part Numbers – v; -/ ‘ ^ ; 12-2
12-4 4 Board Part Numbers ^ 12-2
12-5 DC2000 Digital Adjustable Speed Drive ;
Parts Lists Y- ^ ‘ 2 xj / ‘c y< 1 { 12-2

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