Cat 5 6 8 10 12 14 & 16 Battery Charger Operation Manual (A6474X230) – PDF DOWNLOAD

Description

Cat 5 6 8 10 12 14 & 16 Battery Charger Operation Manual (A6474X230) – PDF DOWNLOAD

FILE DETAILS:

Cat 5 6 8 10 12 14 & 16 Battery Charger Operation Manual (A6474X230) – PDF DOWNLOAD

Language : English
Pages : 415
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Cat 5 6 8 10 12 14 & 16 Battery Charger Operation Manual (A6474X230) – PDF DOWNLOAD

1. Cat 5 6 8 10 12 14 & 16 Battery Charger Operation Manual (A6474X230)
2. Cat SU488 L Scoop Operation & Maintenance Manual (A6474X407)
3. Cat HiPAC 10 Controller Operation & Troubleshooting Manual (A6474X328)
4. Cat Mine Power Storage Batteries Installation Use Maintenance and Repair Manual (A6474X26)
5. Cat Battery Charging & Maintenance Instructions (A6474X61)

About this manual
This chapter provides important information making it easier for you to use this manual. You will also be given information on the structure of the manual and the symbols and characters used.
Before starting to work
applicable operating manual
Take care to ensure that the operating manual available to you is applicable for the type of equipment or machine used.
machine type
This operating manual is intended for:
BUC – Models 5, 6, 8, 10, 12, 14, and 16 Battery Chargers
Serial No.: N/A
and is only permitted to be used for equipment of this type.
new operation manual
The operating manual must be accessible at all times to all persons working on or with the machine. It should, if possible, always be available at the place of operation.
Send for a new operation manual immediately if the present manual is
no longer complete or has become illegible.
Who is this operating manual intended for?
This operating manual is intended for those persons who work with or on the battery charger.
Every person working on the face or in the intersection between face and entry or in the entry must read this operating manual.
This includes persons who:
■ are in charge of transport
■ prepare the rise heading
■ perform assembly / disassembly work
■ operate the battery charger
■ eliminate faults
■ perform daily routine work on the face or in the entry
■ perform maintenance work
■ perform repair work

TABLE OF CONTENTS:

Cat 5 6 8 10 12 14 & 16 Battery Charger Operation Manual (A6474X230) – PDF DOWNLOAD

• Cat 5 6 8 10 12 14 & 16 Battery Charger Operation Manual (A6474X230)

1. About this manual
About this manual 1.3
Before starting to work 1.3
Who is this operating manual intended for? 1.3
What is the purpose of this operating manual? 1.4
Characters and symbols 1.5
2. Your safety
Your safety 2.3
Personnel 2.4
Operation 2.4
Installation and repair 2.4
Operating conditions 2.5
Intended use 2.5
Unauthorized use 2.5
Safety instructions 2.7
General rules: 2.7
General precautions 2.8
Risk of explosive gasses 2.8
Personal precautions 2.9
Preparing to charge precautions 2.9
Unit location precautions 2.10
Major hazards 2.10
Storage and transport 2.11
Installation and start-up 2.12
Operation 2.12
Maintenance and repair 2.12
Overview of the safety instructions 2.15
Chapter 2: Your safety 2.15
Chapter 3: Storage and transport 2.15
Chapter 4: Installation 2.15
Chapter 5: Operation 2.16
Chapter 6: Technical data 2.16
3. Storage and transport
Storage and transport 3.3
Storage 3.3
Storage of the machine and spare parts 3.3
Transport 3.4
Load units; dimensions and weights 3.4
Before transport 3.4
4. Installation
Installation 4.3
Points to observe prior to installation 4.3
Who is allowed to carry out installation? 4.3
Which tools are required for installation? 4.3
Notes on installation 4.3
Pre-installation check list 4.4
General information 4.5
Safety features 4.6
Standard features 4.8
Environmental ratings 4.8
Ratings and specifications 4.9
Minimum wire size 4.10
Electrical connections and field wiring 4.11
Ground integrity (optional) 4.12
5. Operation
Operation 5.3
How to operate the battery charger 5.3
Who is allowed to operate the battery charger 5.3
When can charging be started? 5.3
Controls and indicators 5.4
Startup procedure 5.5
Fault codes 5.6
Adjustments 5.7
Circuit operation 5.7
Instructions on the maintenance 5.13
Important notes 5.13
Before maintenance 5.13
General maintenance procedures 5.14
Troubleshooting procedures 5.15
General inspection 5.15
Service information 5.15
Troubleshooting information 5.16
Ground short circuit test 5.17
Troubleshooting and replacing power silicon diodes 5.17
Checking capacitors 5.18
6. Technical data
Technical data 6.3
Components of the battery charger 6.3
7. For your information
For your information 7.3
Our service 7.3
Service address 7.3
Rebuild facility address 7.4

• Cat SU488 L Scoop Operation & Maintenance Manual (A6474X407)

1. About this manual
About this manual 1.3
Before starting to work 1.3
Who is this operating manual intended for? 1.3
What is the purpose of this operating manual? 1.4
Characters and symbols 1.5
2. Your safety
Your safety 2.3
Personnel 2.4
Operation 2.4
Installation and repair 2.4
Operating conditions 2.5
Intended use 2.5
Unauthorized use 2.5
Safety instructions 2.6
General rules: 2.6
Storage and transport 2.7
Pre-start inspection 2.7
Installation and start-up 2.8
Operation 2.8
Stopping 2.9
Maintenance and repair 2.9
3. Storage and transport
Storage and transport 3.3
Storage 3.3
Storage of the machine and spare parts 3.3
Transport 3.4
Load units, dimensions, and weights 3.4
Before transport 3.5
4. Installation
Installation 4.3
Points to observe prior to installation 4.3
Who is allowed to carry out installation? 4.3
Which tools are required for installation? 4.3
Notes on installation 4.4
Pre-installation check list 4.5
Safety features 4.6
5. Operation
Operation 5.3
How to operate the SU488 L 5.3
Who is allowed to operate the SU488 L 5.3
When can operation be started? 5.3
Controls and indicators 5.4
Operator’s compartment 5.4
Hazard zone 5.17
Starting and operating procedures 5.18
Shutdown procedure 5.22
Towing a disabled machine 5.24
Battery change procedure 5.25
Instructions on the maintenance 5.31
Important notes 5.31
Before maintenance 5.31
Critical torque values 5.33
Lubricants, fluids and capacities 5.33
Specific lubrication and maintenance instructions 5.37
Every shift 5.36
Weekly 5.37
Every three months 5.48
Adjustment procedures 5.53
Major maintenance 5.55
Drive motor/gearbox removal and replacement 5.55
Tire/wheel installation procedure 5.57
Troubleshooting procedures 5.61
Hydraulic system (general) 5.62
Brakes 5.65
Hydraulic cylinders 5.67
Hydraulic pump 5.68
Valves 5.70
6. Technical data
Technical data 6.3
Tightening torques 6.5
Permissible data 6.11
Lubrication fluids and greases 6.11
7. For your information
For your information 7.3
Our service 7.3
Service address 7.3
Rebuild facility address 7.4

• Cat HiPAC 10 Controller Operation & Troubleshooting Manual (A6474X328)

1. About this manual
About this manual 1.3
Before starting to work 1.3
Who is this operating manual intended for? 1.3
What is the purpose of this operating manual? 1.4
Characters and symbols 1.5
2. Your safety
Your safety 2.3
Personnel 2.4
Operation 2.4
Repair 2.4
Safety instructions 2.2
General rules 2.2
Storage and transport 2.6
Maintenance and repair 2.7
Overview of the safety instructions 2.9
Chapter 3: Operation 2.9
Chapter 4: Technical data 2.11
3. Operation
Operation 3.3
History 3.3
Innovated motor control 3.3
Basic AC motor operation 3.8
General specifications 3.10
Features 3.11
System components 3.15
Power connection 3.15
VFD control hard inputs/outputs 3.16
Configuration chart 3.32
Control system operation 3.33
Controller start-up 3.33
Traction braking 3.34
Neutral braking 3.34
Direction braking 3.34
Deceleration braking 3.34
Drivability profiles 3.35
Circuit breaker close timer feature 3.35
Pump cutback timer feature 3.35
Payload counter feature 3.35
Motor encoder 3.36
Roll-off parameter 3.36
Steer feature (800 series machines only) 3.36
Traction control algorithm 3.38
Display 3.39
Troubleshooting 3.49
Fault information codes 3.49
Led fault information flash codes 3.59
Test measurements 3.63
Motors 3.67
Adjustments 3.73
Adjustable parameters 3.73
Parts replacement 3.81
Removal and installation of VFDs 3.81
4. Technical data
Technical data 4.3
Tightening torques 4.3
5. For your information
For your information 5.3
Our service 5.3
Service address 5.3
Rebuild facility address 5.4

• Cat Mine Power Storage Batteries Installation Use Maintenance and Repair Manual (A6474X26)

1. About this manual
About this manual 1.3
Before starting to work 1.3
Who is this operating manual intended for? 1.3
What is the purpose of this operating manual? 1.4
Characters and symbols 1.5
2. Your safety
Your safety 2.3
Personnel 2.4
Operation 2.4
Installation and repair 2.4
Operating conditions 2.5
Intended use 2.5
Unauthorized use 2.5
Safety instructions 2.7
General rules 2.7
Storage and transport 2.7
Pre-start inspection 2.8
Operation 2.8
Maintenance and repair 2.9
Battery hazards 2.10
Safety procedures 2.11
Federal standards 2.11
While handling batteries 2.11
While charging batteries 2.12
While handling acids 2.13
While servicing or repairing batteries 2.14
Overview of the safety instructions 2.15
Chapter 3: Storage and transport 2.15
Chapter 4: Installation 2.15
Chapter 5: Operation 2.15
3. Storage and transport
Storage and transport 3.3
Storage 3.3
Storage methods 3.3
Charged and wet batteries 3.3’
Charged and dry batteries 3.3
Transport 3.4
Load units 3.4
Shipment 3.4
Unpacking upon receipt 3.5
4. Installation
Installation 4.3
Points to observe prior to installation 4.3
Who is allowed to carry out installation? 4.3
Which tools are required for installation? 4.3
Notes on installation 4.4
Pre-installation check list 4.5
5. Operation
Operation 5.3
Definitions 5.3
Descriptions and construction 5.3
Charging 5.7
Principles of operation 5.11
Fundamentals of cycling 5.11
Ampere-hour capacity 5.12
Voltage 5.12
Rated capacity 5.12
Sulfation 5.13
Operating cycle 5.13
Service life 5.13
Temperature 5.13
Preparation for use 5.15
Establishing battery requirements 5.15
Acid to water proportions 5.15
Charged and wet batteries 5.15
Instructions on the maintenance 5.17
Important notes 5.17
General 5.17
Specific maintenance instructions 5.19
Every shift 5.19
Weekly 5.21
Monthly 5.22
Annually 5.22
Recordkeeping 5.22
Troubleshooting procedures 5.25
Instructions on the adjustment procedures 5.29
Electrolyte specific gravity 5.29
Restoring a sulfated battery 5.30
Excessive self discharge correction 5.31
Test discharge 5.31
Replacement of parts 5.33
Purging gas 5.33
Removing intercell connectors 5.33
Removing a complete cell 5.34
Removing an element 5.34
Replacing a cell in a battery 5.36
Replacing a cell cover 5.37
Sealing compound and lead bushing design 5.37
Epoxy seal and nut design 5.38
Heat bonded plastic cover-to-jar design 5.38
6. Technical data
Tightening torques 6.3
7. For your information
For your information 7.3
Our service 7.3
Service address 7.3
Rebuild facility address 7.4

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