Cat 6018AC, 6018AC FS Hydraulic Shovel Operation and Maintenance Manual BI651378 – PDF DOWNLOAD

Description

Cat 6018AC, 6018AC FS Hydraulic Shovel Operation and Maintenance Manual BI651378 – PDF DOWNLOAD

FILE DETAILS:

Cat 6018AC, 6018AC FS Hydraulic Shovel Operation and Maintenance Manual BI651378 – PDF DOWNLOAD

Language : English
Pages : 228
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Cat 6018AC, 6018AC FS Hydraulic Shovel Operation and Maintenance Manual BI651378 – PDF DOWNLOAD

PREFACE

• These operating instructions are designed to familiarize the operator with the machine and its designated use. The operating instructions contain important information on how to operate the machine safely, properly and with maximum efficiency.
• Observing these instructions helps to prevent hazardous situations, to reduce repair costs and downtimes and to increase the reliability and service life of the machine. The operating instructions must be supplemented by the respective national rules and regulations for accident prevention and environmental protection.
• The operating instructions must always be available in the driver’s cab of the machine. The operating instructions must be read and put into practice by any person in charge of carrying out work with or on the machine, such as

• In addition to the operating instructions and the mandatory rules and regulations for accident prevention and environmental protection in the user’s country and at the place where the machine is to be used, the generally recognized technical rules for safe and proper working must be observed 1 The operating instructions are directed to the construction- machine specialist. They cannot provide basic know-how.
• This can be acquired, for example, in several days’ instruction by a qualified CGM HMS GmbH mechanic or by attending an CGM HMS GmbH training course for operators or maintenance personnel. The CGM HMS GmbH after-sales service will be pleased to deal with any queries you may have after reading through the operating instructions. (CGM HMS GmbH = Caterpillar Global Mining Hydraulic Mining Shovels GmbH).
• 1 Complies with VDMA recommendation “Operating instructions” All CGM HMS GmbH operating manuals are issued in German and then translated. Even a good translation may give rise to questions which CGM HMS GmbH will be pleased to answer. The operating instructions are not work instructions for carrying out major repairs. Such work is willingly done for you by the CGM HMS GmbH after-sales service.
• The documentation relating to the machine is listed according to scope, quantity and language in the shipping note of the machine or in the covering letter if supplied separately. The operating instructions and spare-parts list are marked with the serial number of the machine. On taking receipt of the consignment, please check that the documentation is complete and in the language requested by you.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Cat 6018AC  6018AC FS Hydraulic Shovel Operation and Maintenance Manual BI651378 – PDF DOWNLOAD

TABLE OF CONTENTS
1 INTRODUCTION __ 1-1
PREFACE ____ 1-3
WARRANTY___ 1-4
FUNDAMENTAL SAFETY INSTRUCTIONS _ 1-5
Warnings and symbols ____ 1-5
DESIGNATED USE 1-6
NOTES_ 1-7
2 OPERATION __ 2-1
OPERATION – SAFETY INSTRUCTIONS 2-3
Operating Instructions, where to store it in the driver’s cab 2-4
FIRE AND EXPLOSION HAZARD 2-5
DESCRIPTION OF THE EXCAVATOR 2-6
Excavator layout _ 2-7
Undercarriage 2-8
Superstructure 2-8
Drive _ 2-8
Hydraulic system_ 2-8
Pump Managing System (PMS) 2-8
Stored Program Control (SPC) _ 2-8
Control Management System (CMS) 2-8
Demand control / Zero-flow regulation 2-9
Board-Control-System (BCS) __ 2-9
Electrical system _ 2-9
Power supply 2-10
Signs 2-13
Entering and leaving the machine, Safety instructions 2-14
Access lighting _ 2-14
Swinging ladder_ 2-15
Folding ladder (optional) __ 2-16
Cab interior lamp 2-17
Servicing lighting 2-18
Illuminating the control column 2-18
EMERGENCY STOP switch __ 2-19
Servicing switch_ 2-20
Windscreen washer______ 2-20
Driver’s seat 2-21
Fire extinguisher 2-23
Automatic fire-extinguishing system (optional) ______ 2-24
Trainer’s / instructor’s seat 2-24
Emergency escape device (optional) 2-25
BA RH90C(3 847 022 00)-EN
TABLE OF CONTENTS
vi
MONITORING, WARNING AND CONTROL ELEMENTS__ 2-28
PUTTING THE MACHINE INTO OPERATION _______ 2-51
Service station (tanklift)___ 2-51
Battery main switch, switching on and off _ 2-53
Electrical system (24V), switching on and off _______ 2-53
Switching the electric motor on and off 2-54
Time-out before restart ___ 2-55
Electric motor can not be switched on 2-56
In case of failure 2-56
Circuit breaker, switching on and off 2-57
Motor protection relay, function 2-59
Air conditioner (option) ___ 2-61
TRAVELLING_ 2-62
DRIVING SAFETY INSTRUCTIONS 2-62
TRAVELLING __ 2-63
Locking the superstructure 2-67
Track parking brake _____ 2-67
TRANSPORTING THE MACHINE 2-68
Transport – Safety instructions 2-68
WORKING OPERATION ___ 2-69
Safety instructions_______ 2-69
Working equipment, avoid extreme positions _______ 2-70
WORKING OPERATION ___ 2-71
Before starting work _____ 2-71
Swinging the superstructure __ 2-71
Braking the superstructure 2-71
Working ____ 2-72
Emergency lowering of the working equipment______ 2-73
After daily operation _____ 2-73
ASSEMBLING WORKING EQUIPMENT – SAFETY INSTRUCTIONS 2-74
Securing the machine ____ 2-75
CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS)_____________ 2-2
NOTES_ 2-3
3 INSPECTION AND SERVICING _ 3-1
SAFETY INSTRUCTIONS FOR EXCAVATORS WITH ELECTRIC MOTOR 3-3
INSPECTION AND SERVICING – SAFETY INSTRUCTIONS 3-5
FIRE AND EXPLOSION HAZARD 3-11
INSPECTION AND SERVICING PLANS – INSTRUCTIONS 3-13
Intervals____ 3-13
Oils / Greases __ 3-13
Cleaning jobs __ 3-13
Components 3-13
Plan V _____ 3-15
Plan N _____ 3-17
BA RH90C(3 847 022 00)-EN
TABLE OF CONTENTS
vii
Plan T and W 3-19
Plan A – E __ 3-21
LUBRICATING CHART – GREASE__ 3-26
Lubricating chart – Grease (legend) 3-27
Filling quantities – Grease _ 3-27
INSPECTION PLAN – OIL __ 3-28
Inspection plan – Oil (legend) _ 3-29
Filling quantities – oil _____ 3-30
Filling quantities – other ___ 3-30
LUBRICANTS 3-31
Notes on the selection of oils and greases 3-31
Avoid mixing of different hydraulic fluids __ 3-31
II Oil for hydraulic system_ 3-32
III a Oils for pump gearbox 3-33
III b Oils for swing gearboxes __ 3-34
III c Oils for travel gearboxes __ 3-35
V Greases for bearings and swing rings________ 3-36
SERVICING WORK _______ 3-37
Hose line for oil changes__ 3-37
ELECTRIC MOTOR_______ 3-38
Electric motor – Safety instructions _ 3-38
Cleaning the electric motor 3-38
Electric motor, greasing___ 3-39
ELECTRICAL SYSTEM ____ 3-40
Electrical system – Safety instructions 3-40
Battery main switch ______ 3-41
Battery_____ 3-42
Switchgear cabinet ______ 3-45
Slip ring maintenance ____ 3-47
Floodlight projector, replacing the lamp __ 3-48
HYDRAULIC SYSTEM_____ 3-50
Hydraulic system – Safety instructions 3-50
Depressurizing the hydraulic system 3-50
Checking the hydraulic oil level 3-51
Changing the hydraulic oil return-flow filter (hydraulic oil reservoir) _ 3-53
Bypass valves (hydraulic oil reservoir) 3-54
Breather filter 3-55
Filter (control circuit) _____ 3-56
High-pressure filter for working hydraulics 3-57
High-pressure filters for servo circuit 3-58
High-pressure filters for feeding circuit 3-59
Changing the hydraulic oil_ 3-60
Avoid mixing of different hydraulic fluids __ 3-60
Venting the hydraulic system _ 3-64
Cleaning the hydraulic oil cooler 3-65
Electronic excavator control __ 3-66
Pressure accumulator – Emergency lowering _______ 3-67
BA RH90C(3 847 022 00)-EN
TABLE OF CONTENTS
viii
PUMP TRANSFER GEARBOX _ 3-68
Checking the gearbox oil level / Topping up with oil __ 3-68
Changing the pump gearbox oil 3-68
SWING GEARBOX _______ 3-70
Swing gearbox – Checking the oil level / Topping up with oil ___ 3-70
Changing the swing gearbox oil 3-71
Swing gearbox venting ___ 3-71
SWING GEARBOX _______ 3-72
Swing gearbox – Checking the oil level / Topping up with oil ___ 3-72
Changing the swing gearbox oil 3-73
Swing gearbox venting ___ 3-73
TRAVEL GEARBOX ______ 3-74
Travel gearbox – Checking the oil level / Topping up with oil ___ 3-74
Travel gearbox – Changing oil _ 3-74
CRAWLER TRACKS ______ 3-75
Track roller, Support roller_ 3-75
Track pads fastening_____ 3-75
Track tensioner _ 3-76
Pressure-accumulator inspection regulations _______ 3-77
Checking the gas charging pressure in the pressure accumulator __ 3-77
SWING RING_ 3-78
Swing ring – Instructions __ 3-78
Bearing races __ 3-78
CENTRAL LUBRICATING __ 3-80
Design _____ 3-80
Function ___ 3-80
Replacing the grease drum 3-81
Checking the greasing pressure 3-81
Unblocking a grease line _ 3-82
Oilfilter (hydraulic circuit grease pump) )__ 3-82
Grease filter (Grease lines) 3-83
OTHER MAINTENANCE ___ 3-84
Additional oil cooling _____ 3-84
Heating and air conditioning __ 3-84
PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING_______________ 3-85
Putting the excavator out of operation 3-85
Battery storage _ 3-85
Recommissioning _______ 3-85
BA RH90C(3 847 022 00)-EN
TABLE OF CONTENTS
ix
NOTES_ 3-1
4 REPAIR WORK 4-1
SAFETY INSTRUCTIONS FOR EXCAVATORS WITH ELECTRIC MOTOR 4-3
REPAIR WORK – SAFETY INSTRUCTIONS_ 4-5
FIRE AND EXPLOSION HAZARD 4-7
HYDRAULIC SYSTEM______ 4-8
Repair instructions _______ 4-8
Hydraulic hoses – Instructions _ 4-8
PRESSURE ACCUMULATORS – SAFETY INSTRUCTIONS 4-9
WELDING OPERATIONS – SAFETY INSTRUCTIONS_ 4-10
NOTES 4-11
5 ANNEX_ 5-1
TROUBLESHOOTING______ 5-3
Instructions on troubleshooting _ 5-3
Layout of the fault table____ 5-3
Possible causes _ 5-3
Measures ___ 5-3
Section _____ 5-3
FAULT TABLES 5-4
Working hydraulics – Fault table 5-4
Track drive – Fault table ___ 5-5
Swing mechnism – Fault table _ 5-6
Central lubricating system – Fault table 5-7
HYDRAULIC CIRCUIT DIAGRAM 5-8
ABBREVIATIONS _ 5-9
ABBREVIATIONS 5-10
TECHNICAL DATA _______ 5-11
6 INDEX _ 6-1

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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