Cat 6018AC, 6018ACFS 液压铲 操作和维护手册 – PDF DOWNLOAD (Chinese)

Description

Cat 6018AC, 6018ACFS 液压铲 操作和维护手册 – PDF DOWNLOAD (Chinese)

FILE DETAILS:

Cat 6018AC 6018ACFS 液压铲 操作和维护手册 – PDF DOWNLOAD (Chinese)

Language : English
Pages : 236
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Cat 6018AC 6018ACFS 液压铲 操作和维护手册 – PDF DOWNLOAD (Chinese)

1 简介........................................................................ 11
	前言 ..................................................................... 13
	保修 ..................................................................... 14
	基本安全说明.................................................................. 15
		警告与符号 .............................................................. 15
	指定用途 ................................................................... 16
	备注 ..................................................................... 17
2 操作........................................................................ 19
	操作 – 安全说明 .............................................................. 21
		操作说明................................................................ 21
		应特别注意............................................................... 21
		操作人员................................................................ 21
		人员保护设备和工作服.......................................................... 21
		安全带................................................................. 21
		机器状态................................................................ 21
		进入和离开机器............................................................. 21
		危险范围................................................................ 22
		危险区域中的人员............................................................ 22
		信号员................................................................. 22
		固定机器................................................................ 22
		操作说明，在驾驶室中的存放位置 .................................................... 22
	火灾和爆炸危险 ................................................................ 23
	挖掘机说明 .................................................................. 24
		挖掘机布局 .............................................................. 25
			底盘.............................................................. 25
			上部结构............................................................ 25
			装载铲斗............................................................ 25
		底盘 ................................................................. 26
		上部结构 ............................................................... 26
		驱动装置 ............................................................... 26
		液压系统 ............................................................... 26
		泵管理系统（PMS） ......................................................... 26
		存储程序控制（SPC） ........................................................ 26
		控制管理系统（CMS） ........................................................ 26
		需求控制/零流量调节 ......................................................... 27
		车载控制系统（BCS） ........................................................ 27
		电气系统 ............................................................... 27
		电源 ................................................................. 28
		标志 ................................................................. 29
			警告和说明标志......................................................... 29
			机器型号............................................................ 36
			电机号............................................................. 36
			部件号............................................................. 36
		进入和离开机器的安全说明 ....................................................... 37
		检修照明 ............................................................... 37
		回转扶梯 ............................................................... 38
		折叠扶梯（可选） ........................................................... 39
		驾驶室内灯 .............................................................. 40
		维修照明 ............................................................... 41
		操纵杆照明 .............................................................. 41
		紧急停止开关 ............................................................. 42
		维修开关 ............................................................... 43
		雨刷 ................................................................. 43
		驾驶员座椅 .............................................................. 44
		灭火器 ................................................................ 46
			灭火剂............................................................. 46
			使用方法............................................................ 46
			检测.............................................................. 46
		自动灭火系统（可选） ......................................................... 47
			检测.............................................................. 47
		培训师/教练座椅 ........................................................... 47
		紧急逃生设备（可选）.......................................................... 48
			线束的元件........................................................... 48
			重要提示............................................................ 48
			装上线束............................................................ 49
	监视、警告和控制元件 ............................................................. 52
	使机器投入运行 ................................................................ 75
		维修台（油箱提升） .......................................................... 75
			降下维修台........................................................... 75
			提升维修台........................................................... 75
			加注和排空........................................................... 75
		打开和关闭蓄电池主开关 ........................................................ 77
			打开蓄电池主开关........................................................ 77
			关闭蓄电池主开关........................................................ 77
		打开和关闭电气系统（24V） ..................................................... 77
			打开电气系统（24V）..................................................... 77
			关闭电气系统（24V）..................................................... 77
		打开和关闭电机 ............................................................ 78
			打开电机前........................................................... 78
			打开电机............................................................ 78
			关闭电机............................................................ 79
		重起前超时 .............................................................. 79
		无法打开电机 ............................................................. 80
		发生故障时 .............................................................. 80
		接通和断开断路器 ........................................................... 81
			打开断路器........................................................... 81
			断开断路器........................................................... 82
		电机保护继电器功能 .......................................................... 83
			前面板控制和监控元件...................................................... 84
		空调（可选）.............................................................. 85
			通风/加热........................................................... 85
			控制面板（SIGMA）..................................................... 85
	行驶 ..................................................................... 86
		驾驶安全说明 ............................................................. 86
			履带部件的磨合技术规格：.................................................... 86
			拖曳缆............................................................. 86
		行驶 ................................................................. 87
			上部结构基本位置........................................................ 87
			向前/向后行驶......................................................... 87
			调节行驶速度.......................................................... 88
			上坡和下坡行驶......................................................... 88
			转弯.............................................................. 89
			转向.............................................................. 89
			注释.............................................................. 89
			长距离行驶........................................................... 90
			装载铲斗设备（图 2-91：）................................................. 90
		锁定上部结构 ............................................................. 91
		履带停车制动器 ............................................................ 91
	运输机器 ................................................................... 92
		运输 – 安全说明 .......................................................... 92
			运输.............................................................. 92
	工序 ..................................................................... 93
		安全说明 ............................................................... 93
			液压油缸的磨合说明....................................................... 93
			加热.............................................................. 93
		避开工作设备的极端位置 ........................................................ 94
	工序 ..................................................................... 95
		开始工作前 .............................................................. 95
			加热.............................................................. 95
			打开电子挖掘机控制....................................................... 95
		回转上部结构 ............................................................. 95
		制动上部结构 ............................................................. 95
		工作 ................................................................. 96
			上升和降下动臂......................................................... 96
			伸缩铲斗斗杆.......................................................... 96
			装满和清空铲斗......................................................... 96
			打开和关闭底部卸载铲斗..................................................... 96
		工作设备的紧急下降 .......................................................... 97
		 日常操作后 ............................................................. 97
			停放机器............................................................ 97
	装配工作设备 – 安全说明 .......................................................... 98
		工作人员................................................................ 98
		人员保护设备和工作服.......................................................... 98
		工具和附属装置............................................................. 98
		固定工作设备.............................................................. 98
		固定机器................................................................ 98
		选择附件................................................................ 98
		落物保护车顶.............................................................. 98
		固定机器 ............................................................... 99
			受伤的风险........................................................... 99
			液压和润滑系统......................................................... 99
	销和轴承（衬套和轮毂）的防腐蚀保护 ......................................................100
		GLEITMO 815 的应用.....................................................100
	备注 .....................................................................101
3 检测与维修.....................................................................103
	带电机的挖掘机安全说明 ............................................................105
		在变压器站中..............................................................105
		在挖掘机上...............................................................105
		在液压挖掘机上.............................................................106
		在变压器站中..............................................................106
		在液压挖掘机上.............................................................106
	检测与维修 – 安全说明 ...........................................................107
		操作手册................................................................107
		检测与维修人员.............................................................107
		人员保护设备和工作服..........................................................107
		固定工作设备..............................................................107
		固定机器................................................................107
		在机器上攀爬..............................................................107
		检查工具的状态.............................................................107
		清洁工作................................................................108
		处理易燃液体..............................................................108
		紧固和固定件..............................................................108
		备件..................................................................108
		处理油和油脂..............................................................108
		可见的机油损失.............................................................108
		释放液压系统中的残留压力........................................................109
		螺钉接头、管和液压软管.........................................................109
		以不污染环境的方式进行处理.......................................................110
		密封件.................................................................110
		处理蓄电池...............................................................111
		针对电气系统展开工作之前........................................................111
		选择机油和润滑脂............................................................112
		滤清器.................................................................112
		密封元件................................................................112
		油位检查和机油更换...........................................................112
		润滑..................................................................112
		维修后.................................................................112
	火灾和爆炸危险.................................................................113
	检测与维修计划 – 说明 ...........................................................115
		间隔..................................................................115
		机油/润滑脂 .............................................................115
		清洁工作 ...............................................................115
		部件 .................................................................115
		计划 V ...............................................................117
		计划 N ...............................................................119
		计划 T 和 W ...........................................................121
		计划 A – E ...........................................................123
	润滑系统图 – 润滑脂 ............................................................128
		润滑系统图 – 润滑脂（图例） ....................................................129
		加注量 – 润滑脂 ..........................................................129
	检测计划 – 机油 ..............................................................130
		检测计划 – 机油（图例） ......................................................131
		加注量 – 机油 ...........................................................132
		加注量 – 其他............................................................132
	润滑剂 ....................................................................133
		关于机油和润滑脂选型的备注 ......................................................133
			原装 CGM HMS GmbH 机油和润滑脂..........................................133
			替代机油和润滑脂........................................................133
		避免将不同的液压油混用 ........................................................133
		II. 用于液压系统的机油 ......................................................134
		III.a 泵分配减速器和行驶减速器机油 ...............................................135
		III.b 回转减速器机油 ......................................................136
		V. 用于轴承和回转环的润滑脂（集中润滑系统） ............................................137
		用于惰轮、支重轮和托带轮的润滑脂（永久润滑） .............................................138
	维修工作 ...................................................................139
		用于更换机油的软管管路 ........................................................139
	电机 .....................................................................140
		电机 – 安全说明 ..........................................................140
		清洁电机 ...............................................................140
		电机润滑 ...............................................................141
			传动端（DE）.........................................................141
			非传动端（NDE）.......................................................141
			其他维修工作..........................................................141
	电气系统  ..................................................................142
		电气系统 – 安全说明 ........................................................142
		蓄电池总开关 .............................................................143
		蓄电池 ................................................................144
			检查蓄电池的液位........................................................144
			拆卸和安装蓄电池........................................................145
			为蓄电池充电..........................................................146
		开关设备柜 ..............................................................147
			通气孔滤清器..........................................................147
			清空集尘器...........................................................147
			清空集尘器...........................................................147
			滤清器滤芯...........................................................147
			检查和清洁滤清器滤芯......................................................148
			更换滤清器垫..........................................................149
		滑动环维护 ..............................................................149
		强力探照灯，更换灯 ..........................................................150
			安全说明............................................................150
			其他说明............................................................150
			更换损坏的氙灯.........................................................151
	液压系统 ...................................................................152
		液压系统 – 安全说明 ........................................................152
		将液压系统减压 ............................................................152
		检查液压机油油位 ...........................................................153
		更换液压油回流滤清器（液压储油罐） ..................................................155
		旁通阀（液压储油罐） .........................................................156
			清洁滤清器滤网.........................................................156
			更换旁通阀和密封圈.......................................................156
		通气孔滤清器 .............................................................157
			更换滤清器滤芯.........................................................157
		滤清器（控制回路）...........................................................158
			更换滤清器滤芯.........................................................158
		用于工作液压装置的高压滤清器  ....................................................159
			检查/清洁滤清器滤芯......................................................159
			更换滤清器滤芯.........................................................159
		伺服电路的高压滤清器 .........................................................160
			检查/清洁滤清器滤芯......................................................160
		进料回路的高压滤清器..........................................................161
			检查/清洁滤清器滤芯......................................................161
			更换滤清器滤芯.........................................................161
		更换液压油 ..............................................................162
		避免将不同的液压油混用 ........................................................162
			放掉液压油...........................................................163
			通过维修站放掉液压油（可选）..................................................163
			清洗液压储油罐.........................................................164
			注入液压油...........................................................165
		为液压系统通风 ............................................................166
			为液压部件通风.........................................................166
		清洗液压油冷却器............................................................167
			清洁..............................................................167
		电子挖掘机控制 ............................................................168
			操纵手柄............................................................168
			踏板..............................................................168
		蓄压器 – 紧急降下 .........................................................169
			蓄压器检测规定.........................................................169
			德国法规节录..........................................................169
			德国验收法规节录........................................................169
	泵输送减速器 .................................................................170
		检查减速器机油油位/补加机油 .....................................................170
		更换泵减速器机油 ...........................................................170
			放掉机油............................................................170
			补加机油............................................................170
			通过维修站补加机油（可选）...................................................171
			减速器通风...........................................................171
	回转减速器 ..................................................................172
		（适用于回转减速器 P/N 3696062）..............................................172
		回转减速器 – 检查机油油位/补加机油 ................................................172
		更换回转减速器机油 ..........................................................173
			排掉机油............................................................173
			注入新机油/补加........................................................173
		回转减速器通风 ............................................................173
	回转减速器 ..................................................................174
		（适用于回转减速器 P/N 3696026）..............................................174
		回转减速器 – 检查机油油位/补加机油 ................................................174
		更换回转减速器机油 ..........................................................175
			排掉机油............................................................175
			注入新机油/补加........................................................175
		回转减速器通风 ............................................................175
	行驶减速器 ..................................................................176
		行驶减速器 – 检查机油油位/补加机油 ................................................176
		行驶减速器 – 更换机油 .......................................................176
			排掉机油............................................................176
			注入机油............................................................176
	履带 .....................................................................177
		清洁..................................................................177
		支重轮、托带轮 ............................................................177
			支重轮紧固...........................................................177
			托带轮紧固...........................................................177
		履带块紧固 ..............................................................177
		履带张紧器 ..............................................................178
			设计..............................................................178
			技术数据............................................................178
			功能..............................................................178
		蓄压器检测规定 ............................................................179
			德国法规节录..........................................................179
			德国验收法规节录........................................................179
		检查蓄压器中的充气压力 ........................................................179
	回转环 ....................................................................180
		回转环 – 说明 ...........................................................180
		轴承座圈 ...............................................................180
			内部传动装置..........................................................180
			回转环 – 检查润滑脂加注...................................................181
			回转环 – 注入润滑脂.....................................................181
			回转环 – 检查螺钉的紧固性..................................................181
	集中润滑 ...................................................................182
		设计 .................................................................182
		功能 .................................................................182
		更换润滑脂桶 .............................................................183
		检查润滑压力 .............................................................183
		疏通润滑脂管路。............................................................184
			清洁..............................................................184
		机油滤清器（液压回路润滑脂泵）.....................................................184
			更换滤清器滤芯.........................................................184
		润滑脂滤清器（润滑脂管路） ......................................................185
			检查滤清器滤芯.........................................................185
			更换滤清器滤芯.........................................................185
	其他维护工作 .................................................................186
		其他机油冷却 .............................................................186
		加热和空调 ..............................................................186
	停止使用挖掘机并重新调试 ...........................................................187
		停止使用挖掘机.............................................................187
		蓄电池储存...............................................................187
		重新调试................................................................187
	备注  ....................................................................189
4 修理工作......................................................................191
	带电机的挖掘机安全说明 ............................................................193
		在变压器站中..............................................................193
		在挖掘机上...............................................................193
		在液压挖掘机上.............................................................194
		在变压器站中..............................................................194
		在液压挖掘机上.............................................................194
	修理工作 – 安全说明.............................................................195
		操作说明................................................................195
		修理人员................................................................195
		高空作业................................................................195
		预应力设备...............................................................195
		拆卸部件................................................................195
		不得拆除铅封..............................................................196
		修理工作后...............................................................196
	火灾和爆炸危险 ................................................................197
	液压系统 ...................................................................198
		修理说明 ...............................................................198
		液压软管 – 说明  .........................................................198
	压力蓄能器 – 安全说明............................................................199
	焊接操作 – 安全说明 ............................................................200
		焊接操作只能由训练有素的人执行.....................................................200
		压力容器和压力蓄能器..........................................................200
		回转接头和铰链.............................................................200
		关于电气系统的备注...........................................................200
		其他信息................................................................200
	备注 .....................................................................201
5 附录........................................................................203
	故障排除 ...................................................................205
		故障排除说明 .............................................................205
		故障表布局 ..............................................................205
			故障..............................................................205
		可能的原因 ..............................................................205
		衡量指标 ...............................................................205
		部分 .................................................................205
	故障表 ....................................................................206
		工作液压装置 – 故障表 .......................................................206
		履带驱动设备 – 故障表 .......................................................207
		回转机制 – 故障表 .........................................................208
		集中润滑系统 – 故障表 .......................................................209
	液压回路示意图 ................................................................210
	缩写 .....................................................................211
	缩写 .....................................................................212
	技术数据 ...................................................................213
		6018-6018FS-MediumSpecalog_AEHQ7076-00.pdf..........................215
			6018/6018 FS Hydraulic Shovel...................................215
				Features....................................................215
				Specifications..............................................216
					General Data............................................216
					Features................................................216
					Operating Weight........................................216
					Diesel Engines..........................................216
					Electric Motor – 6018 AC/6018 AC FS.....................216
					Electrical System (diesel drive)........................216
					Hydraulic System with Pump Managing System..............217
					Hydraulic Oil Cooling...................................217
					Swing System............................................217
					Retractable Service Station.............................217
					Operator’s Cab..........................................218
					Undercarriage...........................................218
					Automatic Lubrication System............................218
					Attachments.............................................218
					Dimensions..............................................219
					Working Range – TriPower Face Shovel Attachment (FS)....220
					Working Range – Backhoe Attachment (BH).................221
					General Packing List....................................222
					TriPower Shovel Attachment..............................224
					Backhoe Attachment......................................225
				Optional Equipment..........................................226
6 索引........................................................................229

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.M