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Cat 6040, 6040 FS Hydraulic Shovel Operation and Maintenance Manual EM030935 – PDF DOWNLOAD
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Cat 6040, 6040 FS Hydraulic Shovel Operation and Maintenance Manual EM030935 – PDF DOWNLOAD
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Description
Cat 6040, 6040 FS Hydraulic Shovel Operation and Maintenance Manual EM030935 – PDF DOWNLOAD
FILE DETAILS:
Cat 6040, 6040 FS Hydraulic Shovel Operation and Maintenance Manual EM030935 – PDF DOWNLOAD
Language : English
Pages : 392
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Cat 6040, 6040 FS Hydraulic Shovel Operation and Maintenance Manual EM030935 – PDF DOWNLOAD
DHJ40119, DHJ40125, DHJ40130, DHJ40132-DHJ40135, DHJ40137, DHJ40149-DHJ40150,
DHJ40157-DHJ40158, DHJ40164-DHJ40172, DHJ40174, DHJ40176-DHJ40180, DHJ40186,
DHJ40188-DHJ40190, DHJ40192-DHJ40193, DHJ40195-DHJ40197, DHJ40199-DHJ40201,
DHJ40203-up
DHX40126, DHX40128-DHX40129, DHX40136, DHX40142, DHX40151, DHX40153-DHX40156,
DHX40159-DHX40163, DHX40173, DHX40175, DHX40181-DHX40183
Introduction
ALL PRODUCTS FOREWORD
Literature Information
Literature Information
- This manual should be read carefully before using this product for the first time and before performing maintenance. This manual should be stored in the product literature holder or in the product literature storage area. Immediately replace this manual if lost, damaged, or unreadable.
- This manual may contain safety information, operation instructions, transportation information, lubrication information, and maintenance information. Some photographs or illustrations in this publication show details or attachments that can be different from your product.
- Guards and covers might have been removed for illustrative purposes. Continuing improvement and advancement of product design might have caused changes to your product, which are not included in this publication. Whenever a question arises regarding your product, or this publication, consult your dealer for the latest available information.
Safety
The safety section, if present, lists basic safety precautions. In addition, this section identifies the text and locations of safety messages used on the product. Read and understand the basic precautions listed in the safety section before operating or performing lubrication, maintenance, and repair on this product.
Operation
The operation section, if present, is a reference for the new operator and a refresher for the experienced operator. This section includes a discussion of gauges, switches, controls, attachment controls, transportation, and towing information (if applicable). Photographs and illustrations guide the operator through correct procedures of checking, starting, operating, and stopping the product. Operating techniques outlined in this publication are basic. Skill and techniques develop as the operator gains knowledge of the product and its capabilities.
Product Information
The product information section, if present, may pro- vide specification data, product intended use, product identification plate locations, and certification information.
Maintenance
The maintenance section, if present, is a guide to equipment care. Proper maintenance and repair are essential to keep the equipment and systems operating correctly. As the owner, you are responsible for the performance of the required maintenance listed in the Owner Manual, Operation and Maintenance Manual, and Service Manual. The Maintenance Interval Schedule lists the items to be maintained at a specific service interval. Items without specific intervals are listed under the “When Required” service interval. The Maintenance Interval Schedule lists the page number for the step-by-step instructions required to accomplish the scheduled maintenance. Use the Maintenance Interval Schedule as an index or “one safe source” for all maintenance procedures.
Maintenance Intervals
Use the service hour meter to determine servicing intervals. Calendar intervals shown (daily, weekly, monthly, etc.) can be used instead of service hour meter intervals if they provide more convenient servicing schedules and approximate the indicated service hour meter reading. Recommended service should always be performed at the interval that occurs first. Under extremely severe, dusty, or wet operating conditions, more frequent lubrication than is specified in the maintenance intervals chart might be necessary. Perform service on items at multiples of the original requirement. For example, at every 500 service hours or 3 months, also service those items listed under every 250 service hours or monthly and every 10 service hours or daily
Product Capacity
Additional attachments or modifications may exceed product design capacity, which can adversely affect product performance characteristics, safety, reliability, and applicable certifications. Contact your dealer for further information
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Cat 6040, 6040 FS Hydraulic Shovel Operation and Maintenance Manual EM030935 – PDF DOWNLOAD
Title Page............................................................... 1 TABLE OF CONTENTS........................................................ 7 1 INTRODUCTION........................................................... 17 ALL PRODUCTS FOREWORD................................................ 19 PREFACE.............................................................. 20 WARRANTY............................................................. 21 FUNDAMENTAL SAFETY IN- STRUCTIONS................................... 22 ORGANIZATIONAL MEASURES.............................................. 25 FIRE AND EXPLOSION HAZARD............................................ 30 NOTES................................................................ 31 2 OPERATION.............................................................. 33 OPERATION - SAFETY INSTRUCTIONS...................................... 35 FIRE AND EXPLOSION HAZARD............................................ 37 DESCRIPTION OF THE HYDRAULIC SHOVEL.................................. 38 MONITORING, WARNING AND CONTROL ELEMENTS............................. 92 PUTTING THE MACHINE INTO OPERATION...................................121 STARTING AND STOPPING THE ENGINES....................................132 AIR CONDITIONER (OPTIONAL)...........................................135 MAXIMUM MACHINE INCLINATIONS, INFORMATION............................138 TRAVELING, SAFETY INSTRUCTIONS.......................................140 TRAVELING............................................................141 TRANSPORTING THE MACHINE.............................................146 WORKING OPERATION - SAFETY INSTRUCTIONS..............................147 WORKING OPERATION....................................................149 ASSEMBLING ATTACHMENT - SAFETY INSTRUCTIONS..........................153 CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS).......155 ON-BOARD CRANE (OPTIONAL)............................................156 MONITORING CAMERAS (OPTIONAL)........................................159 NOTES................................................................160 3 INSPECTION AND SERVICING...............................................161 INSPECTION AND SERVICING - SAFETY INSTRUCTIONS.......................163 INSPECTION AND SERVICING WORK, FIRE AND EXPLOSION HAZARD.............167 INSPECTION AND SERVICING PLANS - INSTRUCTIONS........................169 LUBRICATING CHART – GREASE...........................................186 INSPECTION PLAN - OIL................................................188 LUBRICANTS / CONSUMABLES.............................................193 SERVICING WORK.......................................................201 ENGINE...............................................................202 COOLING SYSTEM.......................................................220 AIR-INTAKE SYSTEM....................................................231 FUEL SYSTEM..........................................................235 ELECTRICAL SYSTEM....................................................241 HYDRAULIC SYSTEM.....................................................251 PUMP DRIVE GEARBOX...................................................275 SWING GEARBOX........................................................282 TRAVEL GEARBOX (PN 2763213)..........................................285 TRAVEL GEARBOX (PN 614-2403).........................................288 CRAWLER TRACKS.......................................................290 SWING RING...........................................................294 CENTRAL LUBRICATING SYSTEM...........................................296 OTHER MAINTENANCE....................................................302 ON-BOARD CRANE, DRIVE UNIT (OPTIONAL)................................312 PUTTING THE HYDRAULIC SHOVEL OUT OF OPERATION AND RECOMMISSIONING....314 NOTES................................................................316 4 REPAIR WORK............................................................317 REPAIR WORK - SAFETY INSTRUCTIONS....................................319 CONFINED SPACES - SAFETY INSTRUCTIONS................................320 REPAIR WORK - FIRE AND EXPLOSION HAZARD..............................321 REPAIR WORK - ENGINE.................................................322 HALF LIFE............................................................325 FULL LIFE............................................................326 HYDRAULIC SYSTEM.....................................................328 PRESSURE ACCUMULATORS - SAFETY INSTRUCTIONS..........................329 WELDING AND FLAME CUTTING WORKS - SAFETY INSTRUCTIONS................330 DISPOSAL AT THE END OF THE SERVICE LIFE..............................333 NOTES................................................................335 5 ANNEX..................................................................337 BOARD-CONTROL-SYSTEM.................................................339 TROUBLESHOOTING......................................................364 FAULT TABLES.........................................................365 ENGINE MONITORING, CONTROL LAMPS...................................370 HYDRAULIC CIRCUIT DIAGRAM............................................371 ABBREVIATIONS........................................................372 PRODUCT SPECIFICATION SHEET..........................................374 6040_MediumSpecalog_AEHQ6524-04.pdf..............................375 Specifications...............................................375 General Data.............................................375 Features.................................................375 Operating Weight.........................................375 Diesel Engines...........................................376 Electric Motor – 6040 AC/6040 AC FS......................376 Electrical System (diesel drive).........................376 Hydraulic System with Pump Managing System...............376 Hydraulic Oil Cooling....................................377 Swing System.............................................377 Retractable Service Station..............................377 Operator’s Cab...........................................377 Undercarriage............................................378 Automatic Lubrication System.............................378 Attachments..............................................378 Dimensions...............................................379 Working Range – TriPower Face Shovel Attachment (FS).....380 Working Range – Backhoe Attachment (BH)..................381 Optional Equipment...........................................382 NOTES................................................................383 6 INDEX..................................................................385
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