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Cat 6040 AC, 6040 AC FS 液压铲 操作和维护手册 – PDF DOWNLOAD (Chinese)
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Cat 6040 AC, 6040 AC FS 液压铲 操作和维护手册 – PDF DOWNLOAD (Chinese)
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Cat 6040 AC 6040 AC FS 液压铲 操作和维护手册 – PDF DOWNLOAD (Chinese)
Language : English
Pages : 272
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TABLE OF CONTENTS:
Cat 6040 AC 6040 AC FS 液压铲 操作和维护手册 – PDF DOWNLOAD (Chinese)
1 简介..................................................... 13 前言 .................................................. 15 更多机器文档 .......................................... 15 保固 .................................................. 16 基本安全说明............................................... 17 警告与符号............................................ 17 指定用途................................................. 18 组织措施 ................................................ 19 人员保护设备和工作服....................................... 19 员工的选择与资格；基本责任.................................... 20 针对特定操作阶段的安全说明.................................... 20 标准操作......................................... 20 与机器的利用、维护和修理同时进行的特殊工作，以及在工作过程中的故障排除；零件与耗材的处理 .... 21 特殊危险警告 .......................................... 22 电能........................................... 22 高压系统......................................... 22 蓄电池.......................................... 22 气体、灰尘、蒸汽和烟雾 ..................................... 23 液压/气动设备 ......................................... 23 噪声 .............................................. 23 机油、润滑脂和其他化学物质 ................................... 23 运输与重新调试 ......................................... 23 针对电动挖掘机的事故预防规范 ...................................... 24 带电机的挖掘机安全说明 ..................................... 25 在变压器测站中...................................... 25 在挖掘机上........................................ 25 火灾和爆炸危险 ............................................. 26 备注 .................................................. 27 本页特此留白。.......................................... 28 2 操作..................................................... 29 本页特此留白。.............................................. 30 操作 – 安全说明 ........................................... 31 操作和保养手册.......................................... 31 操作人员............................................. 31 人员保护设备和工作服....................................... 31 安全带.............................................. 31 机器状态............................................. 31 进入和离开机器.......................................... 31 危险范围............................................. 31 危险区域中的人员......................................... 32 信号员.............................................. 32 固定机器............................................. 32 《操作和保养手册》在操作员驾驶室中的存放位置 .......................... 32 火灾和爆炸危险 ............................................. 33 铲说明 ................................................. 34 铲布局 ............................................. 35 底盘........................................... 35 上部结构......................................... 35 装载铲斗......................................... 35 底盘 .............................................. 36 上部结构 ............................................ 36 驱动装置 ............................................ 36 液压系统 ............................................ 36 控制和监控平台（CAMP） ................................... 36 需求控制/零流量调节 ...................................... 37 自动重置至空转.......................................... 37 车载控制系统（BCS） ..................................... 37 电气系统 ............................................ 37 电源 .............................................. 38 操作电缆盘（可选） ....................................... 39 自动操作......................................... 39 手动操作......................................... 39 标志 .............................................. 40 警告和说明标志...................................... 40 机器型号......................................... 49 电机号.......................................... 49 部件号.......................................... 49 进入和离开机器的安全说明 .................................... 50 检修梯照明灯 .......................................... 50 回转扶梯 ............................................ 51 折叠扶梯 （可选） ....................................... 52 操作员驾驶室的紧急出口和逃生扶梯 ................................ 53 打开和关闭驾驶室内灯 ...................................... 54 打开和关闭维护照明灯 ...................................... 55 紧急停止开关 ......................................... 56 维修开关 ............................................ 57 雨刷 .............................................. 57 操作员座椅 ........................................... 58 灭火器 ............................................. 60 灭火剂.......................................... 60 使用方法......................................... 60 检测........................................... 60 自动灭火系统（可选） ...................................... 61 检测........................................... 61 培训师/教练座椅 ........................................ 61 紧急逃生设备（可选） ...................................... 62 安全带的元件....................................... 62 重要提示......................................... 62 穿上安全带........................................ 63 本页特此留白。...................................... 65 监视、警告和控制元件 .......................................... 66 选用设备：空调.......................................... 83 使机器投入运行 ............................................. 84 维修台（油箱提升） ....................................... 84 降下维修台........................................ 84 提升维修台........................................ 84 加注和排空........................................ 84 打开和关闭蓄电池总开关 ..................................... 87 打开蓄电池主开关..................................... 87 关闭蓄电池主开关..................................... 87 打开和关闭电气系统（24 V） ................................. 87 打开电气系统（24 V）................................. 87 关闭电气系统（24 V）................................. 87 打开和关闭电机 ......................................... 88 打开电机前........................................ 88 打开电机......................................... 88 关闭电机......................................... 89 重启前超时 ........................................... 89 无法打开电机 .......................................... 90 发生故障时 ........................................... 90 接通和断开断路器 ........................................ 91 电机保护继电器功能 ....................................... 92 前面板控制和监控元件................................... 93 空调（可选） .......................................... 94 通风/加热........................................ 94 控制面板（SIGMA）.................................. 94 操作员驾驶室的备用加热系统（可选） ............................... 94 行驶，安全说明 ............................................. 95 拖曳缆.............................................. 95 行驶 .................................................. 96 上部结构基本位置 ........................................ 96 向前/向后行驶 ......................................... 96 调节行驶速度....................................... 97 上坡和下坡行驶...................................... 97 转弯........................................... 98 转向........................................... 98 备注........................................... 98 长距离行驶........................................ 99 上部结构固定制动器 .......................................100 履带停车制动器 .........................................100 运输机器 ................................................101 运输 – 安全说明 .......................................101 运输...........................................101 工作操作 – 安全说明 .........................................102 液压油缸的磨合说明........................................102 避开附件的极端位置........................................103 工序 ..................................................104 开始工作前 ...........................................104 加热...........................................104 启用电子伺服控制 ........................................104 回转上部结构 ..........................................105 制动上部结构 ..........................................105 工作 ..............................................106 伸缩铲斗或反铲铲斗斗杆..................................106 打开和关闭底部卸载铲斗..................................106 提升和降低动臂......................................106 装满和清空铲斗或反铲...................................106 工作设备的紧急下降 .......................................107 日常操作后 ...........................................108 停放机器.........................................108 装配工作设备 – 安全说明 .......................................109 工作人员.............................................109 人员保护设备和工作服.......................................109 工具和附属装置..........................................109 固定工作设备...........................................109 固定机器.............................................109 选择附件.............................................109 落物保护车顶...........................................109 固定机器 ............................................110 受伤的风险........................................110 销和轴承（衬套和轮毂）的防腐蚀保护 ...................................111 GLEITMO 815 的应用..................................111 车载起重机（可选） ...........................................112 工作人员.............................................112 车载起重机监控、警告和控制元件 .................................112 操作车载起重机 .........................................113 车载起重机，驱动装置 ......................................113 车载起重机 – 将动臂锁定在静止位置 ..............................114 车载起重机，检查 ........................................114 检修和测试规范摘要....................................114 监控摄像头 ...........................................115 本页特此留白。......................................116 备注 .................................................117 本页特此留白。..........................................118 3 检测与维修..................................................119 本页特此留白。..............................................120 带电机的挖掘机安全说明 .........................................121 在变压器站中...........................................121 在挖掘机上............................................121 在变压器站中...........................................121 在液压挖掘机上..........................................121 在液压挖掘机上..........................................121 检测与维修 – 安全说明 ........................................122 操作手册.............................................122 检测与维修人员..........................................122 人员保护设备和工作服.......................................122 固定工作设备...........................................122 固定机器.............................................122 攀爬机器.............................................122 检查工具的状态..........................................122 清洁工作.............................................122 处理易燃液体...........................................123 紧固和固定件...........................................123 备件...............................................123 处理机油和润滑脂.........................................123 可见的机油损失..........................................123 释放液压系统中的残留压力.....................................123 螺纹接头、管道和液压软管.....................................123 以不污染环境的方式进行处理....................................124 密封件..............................................124 处理蓄电池............................................124 针对电气系统展开工作之前.....................................124 选择机油和润滑脂.........................................125 滤清器..............................................125 密封元件.............................................125 机油油位检查和机油更换......................................125 润滑...............................................125 维修后..............................................125 火灾和爆炸危险 .............................................126 检测与维修计划 – 说明 ........................................127 维修间隔 ............................................127 机油/润滑脂 ..........................................127 清洁工作 ............................................127 部件 ..............................................127 本页特此留白。......................................128 计划 V ............................................129 计划 N ............................................131 计划 T 和计划 W ......................................133 计划 A – E ........................................135 本页特此留白。......................................141 润滑系统图 – 润滑脂 .........................................142 润滑系统图 – 润滑脂（图例） .................................143 加注量 – 润滑脂........................................143 检测计划 – 机油 ...........................................144 检测计划 – 机油（图例） ...................................145 加注量 – 机油 ........................................146 加注量 – 其他.........................................146 润滑剂 .................................................147 关于机油和润滑脂选型的备注 ...................................147 原装 CGM HMS GmbH 机油和润滑脂.......................147 替代机油和润滑脂.....................................147 避免将不同的液压油混用 .....................................147 润滑剂/耗材 ..............................................148 I. 用于燃烧发动机的机油（车载起重机，可选） .........................148 II. 用于液压系统的机油（选型） ...............................149 III.a 用于泵减速器和行驶减速器的机油 ...........................150 III.b 用于回转减速器的机油 ................................151 V. 用于轴承、回转环和履带系统（集中润滑系统）的润滑脂 ....................152 用于惰轮、履带支重轮和托带轮的润滑脂（永久润滑） ........................153 维修工作 ................................................154 用于更换机油的软管管路 .....................................154 电机 ..................................................155 电机 – 安全说明 .......................................155 电机，清洁 ...........................................155 电机润滑 ............................................156 额外维修工作.......................................156 电气系统 ...............................................157 电气系统 – 安全说明 .....................................157 蓄电池，检查电量状况 ......................................158 检查蓄电池的液位.....................................158 检查蓄电池电量......................................158 为蓄电池充电.......................................158 拆卸和安装蓄电池.....................................159 电气系统，控制柜 ........................................160 通气孔滤清器.......................................160 清空集尘器........................................160 清空集尘器........................................160 滤清器滤芯，清洁/更换..................................160 检查和清洁滤清器滤芯...................................161 排出开关设备柜中的水...................................161 更换滤清器垫.......................................161 滑动环组件，维修工作 ......................................162 电路图 .............................................162 更换保险丝 ...........................................162 更换灯和灯泡 ..........................................162 氙强力探照灯（可选），更换灯...................................163 安全说明.........................................163 其他说明.........................................163 更换损坏的氙灯......................................164 采用 LED 技术的照明系统，说明 ...............................165 液压系统 ................................................166 液压系统 – 安全说明 .....................................166 释放液压系统压力 ........................................166 检查液压机油油位 ........................................167 液压油回流滤清器，更换 .....................................169 移除回流滤清器滤芯....................................169 安装回流滤清器滤芯....................................170 移除滤框，检查/清洁...................................170 液压油回流滤清器，更换（从 170138 号机器上） ......................171 移除回流滤清器滤芯....................................171 安装回流滤清器滤芯....................................172 移除滤框，检查/清洁...................................172 旁通阀，清洁/更换 .......................................173 清洁滤清器滤网......................................173 更换旁通阀和密封圈....................................173 液压油箱通气孔滤清器，更换 ...................................174 更换滤清器滤芯......................................174 滤清器（伺服控制回路），更换 ..................................175 更换滤清器滤芯......................................175 用于工作液压装置的高压滤清器，更换 ...............................176 更换滤清器滤芯......................................176 用于回转充油泵的滤清器，更换 ..................................177 更换滤清器滤芯......................................177 用于伺服电路的高压滤清器，更换 .................................178 更换滤清器滤芯......................................178 更换液压油 ...........................................179 避免将不同的液压油混用 .....................................179 使用维修站（油箱提升）排出液压油.............................180 清洗液压储油罐......................................180 使用维修站注入液压油...................................181 通过回流滤清器注入液压油。................................182 为液压系统通风..........................................183 为液压部件通风......................................183 清洗液压油冷却器.........................................184 清洁...........................................184 电子挖掘机控制..........................................185 操纵手柄.........................................185 踏板...........................................185 蓄压器 – 紧急降下 ......................................186 蓄压器检测规定......................................186 德国法规节录.......................................186 德国验收法规节录.....................................186 泵驱动减速器 ..............................................187 泵驱动减速器，检查机油油位/加满机油 ..............................187 加满机油.........................................188 泵驱动减速器，更换机油 .....................................189 排出减速器机油......................................189 加注减速器机油......................................189 泵驱动减速器，预燃室 ......................................190 检查机油油位，加满机油..................................190 泵驱动减速器，通风 .......................................190 预燃室工作泵，排出机油，更换机油 ................................191 排出机油：........................................191 更换机油：........................................191 预燃室回转泵，排出机油，更换机油 ................................191 排出机油：........................................191 更换机油：........................................191 泵减速器冷却回路，更换机油滤清器 ................................192 检查有无污染.......................................192 更换滤清器滤芯......................................192 回转减速器 ...............................................193 （适用于回转减速器 P/N 3692960）...........................193 回转减速器 – 检查机油油位/加满机油 .............................193 回转减速器 – 更换减速器机油 .................................193 排出机油.........................................193 注入新机油/补加.....................................194 回转减速器，通风 ........................................194 回转减速器 ...............................................195 （适用于回转减速器 P/N 3676892）...........................195 回转减速器 – 减速器 – 检查机油油位/加满机油 .......................195 回转减速器 – 更换减速器机油 .................................196 减速器壳体，排出机油...................................196 减速器壳体，注入新机油/加满...............................196 制动室，排出机油.....................................197 制动室，注入新机油/加满.................................197 回转减速器 – 通风 ......................................197 行驶减速器 ...............................................198 行驶减速器 – 检查机油油位/加满机油 .............................198 预燃室/正齿轮部分 – 检查机油油位/加满机油......................198 液压电机室 – 检查机油油位/加满机油..........................198 行驶减速器 – 更换机油 ....................................199 排出机油.........................................199 注入机油.........................................199 预燃室/正齿轮部分 – 更换机油/排出机油........................199 注入机油.........................................199 液压电机室 – 更换机油.................................200 排出机油.........................................200 注入机油.........................................200 行驶减速器 – 通气孔滤清器 ..................................200 履带 ..................................................201 清洁...............................................201 履带支重轮 ...........................................202 履带支重轮紧固......................................202 托带轮紧固........................................202 履带张紧器 ...........................................203 功能...........................................203 蓄压器检测规定 .........................................204 德国法规节录.......................................204 德国验收法规节录.....................................204 检查蓄压器中的充气压力......................................204 回转环 .................................................205 回转环 – 说明.........................................205 轴承座圈.............................................205 内部传动装置.......................................205 回转环 – 检查润滑脂加注................................206 回转环 – 注入润滑脂..................................206 回转环 – 检查螺栓的紧固性...............................206 集中润滑 ................................................207 设计和功能 ...........................................207 功能 ..............................................208 加满润滑脂容器 .........................................209 通气孔滤清器 ..........................................209 检查润滑压力 ..........................................210 检查润滑压力 ..........................................211 疏通润滑脂管路。.........................................212 清洁...........................................212 疏通润滑脂管路。.........................................212 清洁...........................................212 机油滤清器（液压回路润滑脂泵）..................................213 更换滤清器滤芯......................................213 润滑脂滤清器（加注润滑脂容器） .................................214 检查滤清器滤芯......................................214 更换滤清器滤芯......................................214 润滑脂滤清器（润滑脂管路） ...................................215 检查滤清器滤芯......................................215 更换滤清器滤芯......................................215 其他维护工作 ..............................................216 加热和空调系统 .........................................216 设备，检查有无裂痕 .......................................216 A 形架上盛放用过的润滑脂的储罐，清空 .............................217 液压扶梯，蓄压器 ........................................217 蓄压器检测规定..........................................218 法规节录.............................................218 德国验收法规节录.....................................218 检查蓄压器中的充气压力......................................218 车载起重机，驱动装置 ..........................................219 起重机发动机...........................................219 液压系统.............................................219 车载起重机，润滑 ........................................220 维修工作.........................................220 车载起重机，检查紧固螺栓的紧固性 ................................220 停止使用挖掘机并重新调试 ........................................221 停止使用挖掘机..........................................221 蓄电池储存............................................221 重新调试 ............................................221 备注 ..................................................222 4 修理工作...................................................223 本页特此留白。..............................................224 带电机的挖掘机安全说明 .........................................225 在变压器站中...........................................225 在挖掘机上............................................225 在变压器站中...........................................225 在液压挖掘机上..........................................225 修理工作 – 安全说明..........................................226 操作和保养手册..........................................226 修理人员.............................................226 在较高位置作业..........................................226 预应力设备............................................226 拆卸部件.............................................226 不得拆除铅封。..........................................226 完成修理工作后..........................................226 火灾和爆炸危险 .............................................227 液压系统 ................................................228 修理 ..............................................228 液压软管 – 说明 .......................................228 压力蓄能器 – 安全说明.........................................229 焊接和火焰切割工作 – 安全说明 ....................................230 焊接工作只能由专业人士执行....................................230 焊接工作增加火灾风险.......................................230 健康危险.............................................230 油箱、压力容器和压力蓄能器....................................231 回转环和铰接接头.........................................231 电气系统和电子模块相关信息....................................231 配重焊接.............................................232 焊接工作设备或其他全部或部分封闭钢结构的部件...........................232 驾驶室焊接............................................232 更多信息.............................................232 使用寿命到期处理 ............................................233 拆卸说明.............................................233 爆燃危险.............................................233 火灾危险.............................................233 以不污染环境的方式处理机器....................................233 更多有害物质...........................................234 妥善处理蓄电池 .........................................234 备注 ..................................................235 本页特此留白。..........................................236 5 附录.....................................................237 本页特此留白。..............................................238 故障排除 ................................................239 故障排除说明 ..........................................239 故障表布局 ...........................................239 故障...........................................239 可能的原因 ...........................................239 衡量指标 ............................................239 部分 ..............................................239 故障表 .................................................240 工作液压装置 – 故障表 ....................................240 履带驱动设备 – 故障表 ....................................241 回转机制 – 故障表 ......................................242 集中润滑系统 – 故障表 ....................................243 液压回路示意图 .............................................244 缩写 ..................................................245 缩写...............................................246 噪声与振动信息 .............................................247 噪声排放信息 ..........................................247 振动信息 ............................................247 本页特此留白。......................................248 产品规格单 ...............................................249 本页特此留白。..........................................250 备注 .................................................263 本页特此留白。..........................................264 6 索引.....................................................265 本页特此留白。..............................................266
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