Cat 6040 Hydraulic Shovel Operation and Maintenance Manual EM030971 – PDF DOWNLOAD

Description

Cat 6040 Hydraulic Shovel Operation and Maintenance Manual EM030971 – PDF DOWNLOAD

FILE DETAILS:

Cat 6040 Hydraulic Shovel Operation and Maintenance Manual EM030971 – PDF DOWNLOAD

Language : English
Pages : 428
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Cat 6040 Hydraulic Shovel Operation and Maintenance Manual EM030971 – PDF DOWNLOAD

Important Safety Information

• Most accidents that involve product operation, maintenance and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards.
• This person should also have the necessary training, skills and tools to perform these functions properly. Improper operation, lubrication, maintenance or repair of this product can be dangerous and could result in injury or death. Do not operate or perform any lubrication, maintenance or repair on this product, until you have read and understood the
• operation, lubrication, maintenance and repair information. Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. The hazards are identified by the “Safety Alert Symbol” and followed by a “Signal Word” such as “DANGER”, “WARNING” or “CAUTION”. The Safety Alert “WARNING” label is shown below.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Cat 6040 Hydraulic Shovel Operation and Maintenance Manual EM030971 – PDF DOWNLOAD

Title Page...............................................................  1
Important Safety Information.............................................  4
TABLE OF CONTENTS........................................................  7
1 INTRODUCTION........................................................... 17
	ALL PRODUCTS FOREWORD................................................ 19
	PREFACE.............................................................. 21
	WARRANTY............................................................. 22
	FUNDAMENTAL SAFETY INSTRUCTIONS...................................... 23
	DESIGNATED USE, UNAUTHORIZED USE..................................... 26
	ORGANIZATIONAL MEASURES.............................................. 27
	FIRE AND EXPLOSION HAZARD............................................ 32
	NOTES................................................................ 33
2 OPERATION.............................................................. 35
	OPERATION - SAFETY INSTRUCTIONS...................................... 37
	FIRE AND EXPLOSION HAZARD............................................ 39
	DESCRIPTION OF THE HYDRAULIC SHOVEL.................................. 40
	MONITORING, WARNING AND CONTROL ELEMENTS............................. 78
	PUTTING THE MACHINE INTO OPERATION...................................100
	STARTING AND STOPPING THE ENGINES....................................113
	AIR CONDITIONER (IF EQUIPPED)........................................116
	OPERATIONAL PRACTICES................................................119
	OPERATION TECHNIQUES.................................................128
	TRAVELING............................................................178
	TRANSPORTING THE MACHINE.............................................195
	ASSEMBLING ATTACHMENT - SAFETY INSTRUCTIONS..........................198
	MONITORING CAMERAS – FUNCTION........................................201
	ENTERTAINMENT RADIO (IF EQUIPPED) – OPERATE..........................202
	NOTES................................................................209
3 INSPECTION AND SERVICING...............................................211
	INSPECTION AND SERVICING - SAFETY INSTRUCTIONS.......................213
	INSPECTION AND SERVICING WORK, FIRE AND EXPLOSION HAZARD.............217
	INSPECTION AND SERVICING PLANS - INSTRUCTIONS........................219
	LUBRICATING CHART....................................................234
	INSPECTION PLAN - OIL................................................236
	LUBRICANT VISCOSITIES AND REFILL CAPACITIES..........................240
	SERVICING WORK ......................................................249
	ENGINE...............................................................250
	COOLING SYSTEM.......................................................268
	AIR-INTAKE SYSTEM....................................................280
	FUEL SYSTEM..........................................................284
	ELECTRICAL SYSTEM....................................................289
	HYDRAULIC SYSTEM.....................................................295
	PUMP DRIVE GEARBOX...................................................316
	SWING GEARBOX........................................................321
	TRAVEL GEARBOX.......................................................323
	CRAWLER TRACKS.......................................................326
	SWING RING...........................................................330
	CENTRAL LUBRICATING SYSTEM...........................................332
	OTHER MAINTENANCE....................................................338
	PUTTING THE HYDRAULIC SHOVEL OUT OF OPERATION AND RECOMMISSIONING....351
	NOTES................................................................353
4 REPAIR WORK............................................................355
	REPAIR WORK - SAFETY INSTRUCTIONS....................................357
	CONFINED SPACES - SAFETY INSTRUCTIONS................................358
	REPAIR WORK, FIRE AND EXPLOSION HAZARD...............................359
	REPAIR WORK, ENGINE..................................................360
	HALF LIFE............................................................363
	FULL LIFE............................................................364
	HYDRAULIC SYSTEM.....................................................366
	PRESSURE ACCUMULATORS - SAFETY INSTRUCTIONS..........................367
	WELDING AND FLAME CUTTING WORKS - SAFETY INSTRUCTIONS................368
	DISPOSAL AT THE END OF THE SERVICE LIFE..............................371
	NOTES................................................................373
5 ANNEX..................................................................375
	BOARD-CONTROL-SYSTEM.................................................377
	TROUBLESHOOTING......................................................405
	FAULT TABLES.........................................................406
	ENGINE MONITORING - CONTROL LAMPS....................................411
	HYDRAULIC CIRCUIT DIAGRAM............................................412
	ABBREVIATIONS........................................................413
	PRODUCT SPECIFICATION DATA...........................................415
	NOTES................................................................419
6 INDEX..................................................................421

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