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CAT 6060, 6060FS AC Hydraulisk Grävmaskin DRIFTSANVISNINGAR 3847011 – PDF DOWNLOAD (Swedish)
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Description
CAT 6060, 6060FS AC Hydraulisk Grävmaskin DRIFTSANVISNINGAR 3847011 – PDF DOWNLOAD (Swedish)
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CAT 6060, 6060FS AC Hydraulisk Grävmaskin DRIFTSANVISNINGAR 3847011 – PDF DOWNLOAD (Swedish)
Language : Swedish
Pages : 264
Downloadable : Yes
File Type : PDF
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DESCRIPTION:
CAT 6060, 6060FS AC Hydraulisk Grävmaskin DRIFTSANVISNINGAR 3847011 – PDF DOWNLOAD (Swedish)
FÖRORD:
Angående dessa driftsanvisningar
Dessa driftsanvisningar är utformade för att bekanta operatören med maskinen och dess avsedda
an- vändning.
- Driftsanvisningarna innehåller viktig information om hur man hanterar maskinen på ett
säkert och lämpligt sätt samt med maximal effektivitet. Genom att följa dessa anvisningar
underlättar man att före- bygga farliga situationer, minska reparationsutgifter och driftstopp,
och man ökar pålitligheten och maskinens livslängd. - Driftsanvisningarna måste kompletteras med re- spektive lands regler och förordningar
angående olycksförebyggande och miljöskydd. - Driftsanvisningarna måste alltid finnas tillgängliga i maskinens förarhytt.
Driftsanvisningarna måste läsas och följas av alla som är ansvariga för att utföra arbete med
eller på maskinen, såsom
▪ drift, inklusive inställningar, problemlösning under arbetets gång, omvårdnad,
evakuering av produktavfall och avyttring av bränsle och förbrukningsvaror,
▪ underhåll (besiktning, service, reparation) och/eller
▪ transport.
- Utöver driftsanvisningarna och de obligatoriska reglerna och förordningarna för
olycksförebyggande och miljöskydd i användarens land och på den plat- sen där maskinen ska
användas, måste även all- mänt erkända tekniska regler för säkert och lämpligt arbete följas¹. - Driftsanvisningarna är till för specialister på gruv- maskiner. Anvisningarna innehåller
inte grundläg- gande kunskaper. Dessa kan erhållas under exem- pelvis en flera dagar lång
utbildning som anordnas av en kvalificerad mekaniker eller genom att delta i utbildningen CGM HMS
GmbH (Caterpillar Global Mining Hydraulic Mining Shovels GmbH) för opera- törer och
underhållspersonal.CGM HMS GmbH service efter försäljning kommer med nöje att hantera eventuella frågor som du kan ha efter att ha läst igenom driftsanvisningarna.
TABLE OF CONTENTS:
CAT 6060, 6060FS AC Hydraulisk Grävmaskin DRIFTSANVISNINGAR 3847011 – PDF DOWNLOAD (Swedish)
Förstasidan.................................................................................................................................................................. 1 1 INLEDNING.................................................................................................................................................................. 11 FÖRORD .................................................................................................................................................................. 13 Angående dessa driftsanvisningar .................................................................................................................................... 13 Ytterligare maskindokumentation ..................................................................................................................................... 13 GARANTI ................................................................................................................................................................. 14 GRUNDLÄGGANDE SÄKERHETSANVISNINGAR....................................................................................................................................... 15 Varningar och symboler............................................................................................................................................... 15 AVSEDD ANVÄNDNING........................................................................................................................................................ 16 Information om bulleremission ....................................................................................................................................... 17 Vibrationsinformation ............................................................................................................................................... 17 ORGANISATIONSÅTGÄRDER ................................................................................................................................................... 18 Val och kvalificering av personal; grundläggande ansvarsområden...................................................................................................... 19 Säkerhetsanvisningar som styr specifika driftsfaser.................................................................................................................. 19 Särskilt arbete i kombination med användning av maskinen och underhåll och reparationer, samt felsökning under arbete; avfallshantering och förbrukningsmaterial .... 20 Varning för särskilda faror ......................................................................................................................................... 21 Gas, damm, ånga och rök ............................................................................................................................................. 22 Hydraulisk/pneumatisk utrustning .................................................................................................................................... 22 Buller .............................................................................................................................................................. 22 Olja, fett och andra kemiska substanser ............................................................................................................................. 22 Transport och idriftsättning ........................................................................................................................................ 22 OLYCKSFÖREBYGGANDE BESTÄMMELSER FÖR ELEKTRISKA GRÄVMASKINER ............................................................................................................. 23 Säkerhetsanvisningar för grävmaskin med elektrisk motor ............................................................................................................. 24 BRAND- OCH EXPLOSIONSRISK ............................................................................................................................................... 25 ANMÄRKNINGAR ............................................................................................................................................................ 27 2 DRIFT...................................................................................................................................................................... 29 DRIFT - SÄKERHETSANVISNINGAR............................................................................................................................................. 31 Var bruksanvisningen ska förvaras i förarhytten ..................................................................................................................... 32 BRAND- OCH EXPLOSIONSRISK ............................................................................................................................................... 33 BESKRIVNING AV GRÄVMASKINEN.............................................................................................................................................. 34 Grävmaskinens utformning ............................................................................................................................................ 35 Undervagn ........................................................................................................................................................... 36 Överbyggnad ......................................................................................................................................................... 36 Drivlina ............................................................................................................................................................ 36 Hydraulsystem ....................................................................................................................................................... 36 Kontroll- och övervakningsplattform (CAMP) .......................................................................................................................... 36 Kravkontroll/nollflödesreglering .................................................................................................................................... 37 Automatisk återställning till tomgång................................................................................................................................ 37 Panelkontrollsystem (BCS) ........................................................................................................................................... 37 Elektriskt system ................................................................................................................................................... 37 Strömförsörjning .................................................................................................................................................... 38 Användning av kabelvinda (tillval) .................................................................................................................................. 39 Skyltar ............................................................................................................................................................. 40 Säkerhetsanvisningar - instigning i och utstigning ur maskinen ...................................................................................................... 49 Stege av ramptyp .................................................................................................................................................... 50 Svängbar stege (tillval) ............................................................................................................................................ 51 Nödutgång i förarhytten och nödstege ................................................................................................................................ 52 Hyttbelysning ....................................................................................................................................................... 53 Servicebelysning .................................................................................................................................................... 54 NÖDSTOPPSKNAPP ...................................................................................................................................................... 55 Servicebrytare ...................................................................................................................................................... 56 Spolarvätska ........................................................................................................................................................ 56 Förarsäte .......................................................................................................................................................... 57 Brandsläckare ....................................................................................................................................................... 59 Automatiskt brandsläckningssystem (tillval) ......................................................................................................................... 60 Handledar-/instruktörssäte .......................................................................................................................................... 60 Nödutrymningsanordning (tillval) .................................................................................................................................... 61 ÖVERVAKNINGS-, VARNINGS- OCH MANÖVERELEMENT ............................................................................................................................. 64 ANVÄNDNING AV MASKINEN .................................................................................................................................................. 82 Underhållsenhet (tanklyft) .......................................................................................................................................... 82 Huvudströmbrytare för batteri, av och på ............................................................................................................................ 85 Elsystem (24V), av och på ........................................................................................................................................... 85 Stäng av och slå på elmotorn ........................................................................................................................................ 86 Timeout före omstart ................................................................................................................................................ 87 Elmotorn kan inte slås på ........................................................................................................................................... 88 I händelse av fel ................................................................................................................................................... 88 Strömbrytare, av och på ............................................................................................................................................. 89 Motorskyddsrelä, funktioner ......................................................................................................................................... 90 Luftkonditionering (tillval) ........................................................................................................................................ 92 FÖRFLYTTNING, SÄKERHETSANVISNINGAR ...................................................................................................................................... 93 FÖRFLYTTNING ............................................................................................................................................................ 94 Överbyggnadens utgångsläge .......................................................................................................................................... 94 Förflyttning framåt/bakåt ........................................................................................................................................... 94 Hållbroms för överbyggnad ........................................................................................................................................... 98 Hållbroms för banden ................................................................................................................................................ 98 TRANSPORT AV MASKINEN ................................................................................................................................................... 99 Transport - Säkerhetsanvisningar .................................................................................................................................... 99 DRIFT - SÄKERHETSANVISNINGAR ............................................................................................................................................100 DRIFT ...................................................................................................................................................................102 Innan du påbörjar arbetet ...........................................................................................................................................102 Aktivera den elektroniska grävmaskinskontrollen .....................................................................................................................102 Svängning av överbyggnaden ..........................................................................................................................................103 Bromsa överbyggnaden ................................................................................................................................................103 Drift ...............................................................................................................................................................104 Nödsänkning av utrustningen .........................................................................................................................................105 Vid arbetsdagens slut ...............................................................................................................................................105 MONTERING AV ARBETSUTRUSTNINGEN - SÄKERHETSANVISNINGAR ..................................................................................................................106 Säkra maskinen ......................................................................................................................................................107 KORROSIONSSKYDD FÖR BULTAR OCH LAGER (BUSSNINGAR OCH NAV) ...............................................................................................................108 VAGNMONTERAD KRAN (TILLVAL) .............................................................................................................................................109 Vagnmonterad kran, övervakning, varnings- och kontrolldelar .........................................................................................................109 Vagnmonterad kran, sätta i drift ....................................................................................................................................110 Vagnmonterad kran, drivenhet ........................................................................................................................................110 Vagnmonterad kran – blockera bommen i viloläge ......................................................................................................................111 Vagnmonterad kran, kontrollera ......................................................................................................................................111 ANTECKNINGAR ...........................................................................................................................................................113 3 INSPEKTION OCH SERVICE.....................................................................................................................................................115 SÄKERHETSANVISNINGAR FÖR GRÄVMASKIN MED ELEKTRISK MOTOR .................................................................................................................117 INSPEKTION OCH SERVICE - SÄKERHETSANVISNINGAR ...........................................................................................................................118 BRAND- OCH EXPLOSIONSRISK ...............................................................................................................................................122 INSPEKTION OCH SERVICESCHEMA - ANVISNINGAR ..............................................................................................................................123 Intervaller..........................................................................................................................................................123 Oljor/fetter ........................................................................................................................................................123 Rengöring ...........................................................................................................................................................123 Komponenter .........................................................................................................................................................123 Schema V ............................................................................................................................................................125 Schema N ............................................................................................................................................................127 Schema T och W ......................................................................................................................................................129 Schema A – E ........................................................................................................................................................131 SMÖRJSCHEMA – FETT ......................................................................................................................................................138 Smörjschema – Fett (förklaring) .....................................................................................................................................139 Påfyllningsvolymer – Fett ...........................................................................................................................................139 INSPEKTIONSSCHEMA - OLJA ................................................................................................................................................140 Inspektionsschema– Olja (förklaring) ................................................................................................................................141 Påfyllningsvolymer - olja ...........................................................................................................................................142 Påfyllningsvolymer - övrigt..........................................................................................................................................142 SMÖRJMEDEL ..............................................................................................................................................................143 Anmärkningar om val av oljor och fetter .............................................................................................................................143 Undvik att blanda olika hydraulvätskor ..............................................................................................................................143 SMÖRJMEDEL ..............................................................................................................................................................144 I. Oljor för förbränningsmotorer (Ombordskran, valfritt) ............................................................................................................144 II. Oljor för hydrauliska system ....................................................................................................................................145 III.a Oljor för pumpväxellådor och för drivväxellådor ...............................................................................................................146 III.b Oljor för svängväxellådor .....................................................................................................................................147 V. Smörjning för kullager, svängkransar och bandsystem(centralsmörjningssystem) .....................................................................................148 Smörjning för mellandrev, bandrullager och stödrullager (livstidssmörjning) .........................................................................................149 SERVICEARBETE ...........................................................................................................................................................150 Slangledning för oljebyte ...........................................................................................................................................150 ELMOTOR .................................................................................................................................................................151 Elmotor - Säkerhetsanvisningar ......................................................................................................................................151 Rengöring av elmotorn ..............................................................................................................................................151 Elmotor, infettning .................................................................................................................................................152 ELSYSTEM ...............................................................................................................................................................153 Elsystem - Säkerhetsanvisningar .....................................................................................................................................153 Batteri .............................................................................................................................................................154 Kontrollskåp ........................................................................................................................................................156 Släpring montering, servicearbete ...................................................................................................................................158 Strålkastarprojektor, utbyte av lampa ...............................................................................................................................159 Belysningssystem med LED-teknologi, anvisningar .....................................................................................................................161 HYDRAULISKT SYSTEM ......................................................................................................................................................162 Hydrauliskt system - Säkerhetsanvisningar ...........................................................................................................................162 Tryckavlastning av det hydrauliska systemet .........................................................................................................................162 Kontroll av hydrauloljenivå .........................................................................................................................................163 Byta återflödesfilter för hydraulolja (hydrauloljebehållare) ........................................................................................................165 Bypass-ventiler (hydrauloljetank) ...................................................................................................................................167 Avluftningsfilter ...................................................................................................................................................168 Filter (servokontrollkrets), byt ut .................................................................................................................................169 Högtrycksfilter för fungerande hydraulik, byt ut ....................................................................................................................170 Filter för svängladdningspump, byt ut ...............................................................................................................................171 Lagerspolning av huvudpumpar, filterbyte ............................................................................................................................172 Byte av hydraulolja .................................................................................................................................................173 Ventilering av det hydrauliska systemet..............................................................................................................................177 Rengöring av hydrauloljekylaren......................................................................................................................................178 Elektronisk grävmaskinskontroll .....................................................................................................................................179 Tryckackumulator - nödsänkning.......................................................................................................................................180 PUMPFÖRDELNINGSLÅDA .....................................................................................................................................................181 Pumpväxellåda, kontrollera oljenivå/fylla på olja ...................................................................................................................181 Pumpväxellåda, förkammare ...........................................................................................................................................183 Pumpväxellåda, ventilering ..........................................................................................................................................183 Förkamrarnas arbetspumpar, dränering av olja, byte av olja ..........................................................................................................184 Förkamrarnas svängpumpar, dränering av olja, byte av olja ...........................................................................................................184 Pumpväxellåda, oljefilter ...........................................................................................................................................185 SVÄNGVÄXELLÅDA ..........................................................................................................................................................186 Svängväxellåda - Kontroll av oljenivå/fylla på olja .................................................................................................................186 Byte av växellådsolja ...............................................................................................................................................186 Svängväxellåda, ventilering .........................................................................................................................................187 SLUTVÄXLAR (VÄXELLÅDA P/N 3683483) ......................................................................................................................................188 Slutväxlar - Kontroll av oljenivå/fylla på olja .....................................................................................................................188 Slutväxlar - Byte av olja ...........................................................................................................................................189 Slutväxlar - Avluftningsfilter ......................................................................................................................................190 SLUTVÄXLAR(VÄXELLÅDA P/N 3683496) .......................................................................................................................................191 Slutväxlar - Kontroll av oljenivå/fylla på olja .....................................................................................................................191 Slutväxlar - Byte av olja ...........................................................................................................................................193 Slutväxlar - Avluftningsfilter ......................................................................................................................................194 TRAKTORBAND .............................................................................................................................................................195 Bandrullar ..........................................................................................................................................................196 Bandspännare ........................................................................................................................................................197 Inspektionsbestämmelser för tryckackumulator ........................................................................................................................198 Kontroll av gasladdningstrycket i tryckackumulatorn..................................................................................................................198 SVÄNGKRANSLAGER .........................................................................................................................................................199 Svängkranslager - Anvisningar........................................................................................................................................199 Lagertyper...........................................................................................................................................................199 CENTRAL SMÖRJNING .......................................................................................................................................................201 Utförande och funktion ..............................................................................................................................................201 Funktion ............................................................................................................................................................202 Påfyllning av fettank ...............................................................................................................................................203 Avluftningsfilter ...................................................................................................................................................203 Kontrollera smörjtryck ..............................................................................................................................................204 Kontrollera smörjtryck ..............................................................................................................................................205 Deblockering av en smörjslang........................................................................................................................................206 Deblockering av en smörjslang........................................................................................................................................206 Oljefilter (hydraulisk kretsfettpump))...............................................................................................................................207 Fettfilter (påfyllning av fettank) ..................................................................................................................................208 Fettfilter (Fettslangar) ............................................................................................................................................209 ÖVRIGT UNDERHÅLL ........................................................................................................................................................210 Värme och luftkonditionering ........................................................................................................................................210 Utrustning, kontrollera sprickor ....................................................................................................................................210 Kärl för förbrukat fett i A-ram, tömning ............................................................................................................................211 Hydraulisk stege, tryckackumulator ..................................................................................................................................211 Inspektionsbestämmelser för tryckackumulator ........................................................................................................................212 Utdrag ur bestämmelserna.............................................................................................................................................212 Kontroll av gasladdningstrycket i tryckackumulatorn..................................................................................................................212 VAGNMONTERAD KRAN, DRIVENHET ............................................................................................................................................213 Vagnmonterad kran, smörjning ........................................................................................................................................214 Ombordskran, kontroll av fästbultarnas åtdragning ...................................................................................................................214 TA GRÄVMASKINEN UR DRIFT OCH PÅ NYTT FÖRSÄTTA DEN I DRIFT ...............................................................................................................215 Ta grävmaskinen ur drift.............................................................................................................................................215 Batteriförvaring.....................................................................................................................................................215 Idriftsättning.......................................................................................................................................................215 ANMÄRKNINGAR ............................................................................................................................................................217 4 REPARATIONSARBETEN.........................................................................................................................................................219 SÄKERHETSANVISNINGAR FÖR GRÄVMASKINER MED ELEKTRISK MOTOR ...............................................................................................................221 REPARATIONSARBETEN - SÄKERHETSANVISNINGAR................................................................................................................................222 BRAND- OCH EXPLOSIONSRISK ...............................................................................................................................................224 HYDRAULSYSTEM............................................................................................................................................................225 Reparation ..........................................................................................................................................................225 Hydraulslangar - Anvisningar ........................................................................................................................................225 TRYCKACKUMULATORER - SÄKERHETSANVISNINGAR................................................................................................................................226 SVETSNINGS- OCH GASSKÄRNINGSARBETE - SÄKERHETSANVISNINGAR ...............................................................................................................227 DEPONERING NÄR MASKINEN ÄR UTTJÄNT ......................................................................................................................................230 Lämplig avhallshantering av batterier ...............................................................................................................................231 ANTECKNINGAR ............................................................................................................................................................233 5 BILAGA.....................................................................................................................................................................235 FELSÖKNING ..............................................................................................................................................................237 Anvisningar för felsökning ..........................................................................................................................................237 Layout för feltabell ................................................................................................................................................237 Möjliga orsaker .....................................................................................................................................................237 Åtgärder ............................................................................................................................................................237 Avsnitt .............................................................................................................................................................237 FELTABELLER .............................................................................................................................................................238 Fungerande hydraulik – Feltabell ....................................................................................................................................238 Banddrift – Feltabell ...............................................................................................................................................239 Svängmekanism – Feltabell ...........................................................................................................................................240 Centralt smörjningssystem – Feltabell ...............................................................................................................................241 HYDRAULISKT KRETSDIAGRAM ................................................................................................................................................242 FÖRKORTNINGAR ...........................................................................................................................................................243 TEKNISKA DATA ...........................................................................................................................................................245 Product Specification Sheet..........................................................................................................................................247 ANMÄRKNINGAR ...........................................................................................................................................................257 6 INDEX......................................................................................................................................................................259
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
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