CAT 7295 Electric Rope Shovel Operators Manual – PDF DOWNLOAD

Description

CAT 7295 Electric Rope Shovel Operators Manual – PDF DOWNLOAD

FILE DETAILS:

CAT 7295 Electric Rope Shovel Operators Manual – PDF DOWNLOAD

Language : English
Pages :122
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT 7295 Electric Rope Shovel Operators Manual – PDF DOWNLOAD

About This Manual
Purpose

This manual is designed to assist the owner in the operation of your machine. Inside, you will find the following information: location and explanation of controls, instructions for machine operation, and certain maneuvering techniques.

Precautions and Disclaimers

• • Carefully study and follow all procedures in this manual. Safety guidelines are intended to prevent accidents and are provided in the interest of all mine personnel. Overall safety depends on the use of good judgment and the alertness of the entire mining crew.
• It is the owner/mine’s responsibility to perform the necessary risk assessment to outline proper safety precautions. A minimum of unplanned machine downtime and more reliable machine operation should result when a systematic and thorough maintenance/service procedure is adhered to for this machine.
• It is the policy of the manufacturer to improve its products whenever possible and practical to do so. The company reserves the right to make changes or add improvements to its machines at any time. This will be without incurred obligations to install such changes on machines sold previously. Due to this ongoing program of product research and development some procedures, specifications and parts may be altered in a constant effort to improve our machines.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:
CAT 7295 Electric Rope Shovel Operators Manual – PDF DOWNLOAD

About This Manual 5
Purpose 5
Organization 5
Revisions 5
Precautions and Disclaimers 5
Terminology 6
Contact 6
Safety Symbols And Signal Words 7
Safety Precautions 9
General Precautions: 10
Maintenance Precautions: 11
Operating Precautions: 12
Operation Near Electrical Power Lines 13
Fire Prevention 14
Fire Extinguisher Locations 15
Common Safety Features 16
Emergency Lighting 16
Emergency Lighting Locations 16
Mine Signal 17
Mine Signal Switch 17
Mine Signal Horn Location 17
Dual Mirrors 18
Right Side Mirror 18
Propel Back-up Alarm 19
Propel Back-up Horn Location 19
Emergency Stop Pushbutton 20
Emergency Stop Pushbutton Location 20
Vertical Boarding Ladder 20
Cameras 20
Warning Signs And Decals 21
Stored Energy Decals 22
Safety – Swinging Restraint & Ballast Box Support 23
Ballast Box Support 23
Swinging Restraint 24
Machine Overview 26
Nomenclature 26
Lower Works 27
Truck Frame and Crawlers 27
Crawlers 28
Crawler Assembly 28
Truck Frame 29
Swing Rack 30
Swing Rack and Roller Circle 30
Roller Circle 31
Roller Circle Assembly 31
Propel Machinery 32
Collector Rings 33
Rotating Deck 35
Revolving Frame 35
Center Pintle 35
Deck Extensions 37
Deck Extensions and Ballast Box 37
Ballast Box 37
Machinery House 38
Boarding Stairs 38
RH Boarding Stairs 38
Retractable Boarding Ladder 39
A-Frame 40
A- Frame and Front End Support Components 40
Hoist Machinery 41
Hoist Machinery – Plan View 41
Swing Machinery 42
Swing Machinery Components 42
Crowd Machinery 43
Crowd Machinery Components 43
Operator’s Cab 44
Compressed Air System 45
Automatic Lubrication System 45
Lubrication Room 46
Lube Reservoir fill / Overflow Plumbing 47
Lube Reservoir Fill / Overflow Plumbing 47
Front End Equipment 48
Suspension Strands 48
Boom 49
Boom Assembly 49
Running Ropes 50
Ropes – General Arrangement 50
Saddle Block 51
Dipper Handle 52
Dipper 53
Dipper Assembly 54
Padlocks 55
Left and Right Padlocks 55
Dipper Trip 56
Dipper Trip Motor and Dipper Trip Sheave 56
Operator’s Controls 57
Location of the Operating Controls 57
Primary Operating Controls 58
Operator’s Control Consoles in the Cab 58
Controls on the Left Console 58
Left Joystick 58
Dipper Trip 59
Signal Horn 59
Radio 59
Left Control Console 60
Hoist Brake 60
Crowd Brake 60
Swing Brake 60
Propel Brake 60
Climate Control Panel 60
Windshield Wiper Switch 61
Windshield Washer Switch 61
Controls on the Right Console 62
Right Joystick 62
Control Stop Pushbutton 63
Right Control Console 63
Control Reset Pushbutton 64
Dig/Propel Transfer Switch 64
Emergency Stop Pushbutton 65
Main Power Off Pushbutton 65
Earth Continuity Lockout Pushbutton 66
Telephone 66
Operator’s Seat 67
Operator’s Seat – Front View 67
Operator’s Display 69
Operator’s Display Panel 69
Display Area And Indicators 70
Display Screens 71
Language Screen 72
Icon Screen 73
Active Alarm 74
Alarms Help 75
Rope Reeving/Pintle Tightening 76
Rope Reeving/Pintle Tightening Help 77
Calibration Limits 77
Limit Calibration Help 78
Fault Counters/Operating Hours 79
PLC Menu Screen 79
PLC Main Screen 80
Operator’s Screen 80
Auxiliary Controls 82
Remote Start Console 82
House Light Circuit Breakers 84
Lighting Transfer Switch 84
Lubrication Control Panel 85
Windshield Wipers 86
Windshield Washer 86
Pre-start Checks 88
Walkaround Ground Level Inspection 88
On-board Inspection 89
Machine Start-up, Operation And Shutdown 90
Start-up 90
Start-Up Control Locations 90
Restarting After An Electrical Fault 92
Operation 93
Machinery Motions 95
Hoist Motion 95
Crowd Motion 96
Propel Motion 97
Propel – Straight Forward/Reverse 97
Swing Motion 98
Proper Swing Motion 99
Steering 101
Counter-rotation Turns 103
Positioning The Machine 105
Back-up Method 105
Drive-by Method 106
Start Of The Dig Cycle 107
Force the Dipper Lip into the Bank 107
Variations on Dipper Penetration 109
Dig with the Dipper Beneath the Boom Point 110
Engaging The Bank 111
Make Effective Use of the Hoist Effort 111
Hoist Force Opposes Crowd Force 111
Slope Limitations 114
Slope vs Degrees 114
Rollover and Operation Limits 115
Excavated Material 116
Operation Checks 117
Operating Hints 118
Stopping The Machine 119
Machine Shutdown 119

Need help? Contact: [email protected]

https://vimeo.com/859380004?share=copy

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M