Cat 928G Wheel Loader and IT28G Integrated Toolcarrier Parts Manual – PDF DOWNLOAD
$80.00 Original price was: $80.00.$39.95Current price is: $39.95.
Cat 928G Wheel Loader and IT28G Integrated Toolcarrier Parts Manual – PDF DOWNLOAD
DBT1-Up (Machine)
DJD1-Up (Machine)
CPT1-Up (Engine)
Powered By 3056E Engine
Description
Cat 928G Wheel Loader and IT28G Integrated Toolcarrier Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Cat 928G Wheel Loader and IT28G Integrated Toolcarrier Parts Manual – PDF DOWNLOAD
GENERAL INFORMATION
1. MACHINE IDENTIFICATION
Caterpillar machines are identified by Product Identification Numbers (PIN). Some components included in a machine may be identified by Serial Numbers (S/N). Typical components that will be serialized include engines, transmissions, bulldozers, and rippers. The machine and engine are further identified by arrangement numbers and in some cases modification numbers. These numbers are shown on the product identification plate(s) and on the master plate in the operator’s compartment. Caterpillar dealers need all of these numbers to determine accurate parts identification.
Effective First Quarter 2001 the Caterpillar Product Identification Number (PIN) will change from 8 to 17 characters. In an effort to provide uniform equipment identification, Caterpillar and other construction equipment manufacturers are moving to comply with the latest version of the product identification numbering standard. Non-road machine PINs are defined by ISO 10261. The new PIN format will apply to all Caterpillar machines and generator sets. The PIN plates and frame marking will display the 17 character PIN. The new format will look like the following
Where:
- Caterpillar’s World Manufacturing Code (characters 1-3)
- Machine Descriptor (characters 4-8)
- Check Character (character 9)
- .Machine Indicator Section (MIS) or Product Sequence Number (characters 10-17). These were previously referred to as the Serial Number
Machines and generator sets produced before First Quarter 2001 will maintain their 8 character PIN format. Components such as engines, transmissions, axles, etc. and work tools will continue to use an 8 character Serial Number (S/N).
2. ORDERING PARTS
WARNING
When replacement parts are required for this product Caterpillar recommends using Caterpillar replacement parts or parts with equivalent specifications including, but not limited to, physical dimensions, type, strength and material. Failure to heed this warning can lead to premature failures, product damage, personal injury or death.
- Quality Caterpillar replacement parts are available from Caterpillar dealers throughout the world. Their parts inventories are up to date and include all parts normally required to protect your investment in Caterpillar machines.
- Dealers may offer repair kits or remanufactured parts to allow selection of the most effective repair alternative for a particular situation. When ordering parts, your order should specify the quantity, part number, part name, and the serial number/product identification number of the machine for which the parts are needed.
3. PARTS MANUAL ORGANIZATION
Product information in this manual is presented as “information elements” that represent all of the components for the specific model. Engine Arrangement and Seat Group are examples of information elements. The information elements are organized alphabetically by part name and secondarily by part number within each major section of the manual
4. TABLE OF CONTENTS
A table of contents (TOC) is found at the beginning of the manual. The TOC lists each section of the manual with a complete list of all information elements organized as they appear in the manual. Page numbers are provided for quick reference to detailed parts identification illustrations and serviceable consist lists
5. MAINTENANCE PARTS INDEX
The Maintenance Parts Index, located near the beginning of the manual, references most frequently used maintenance part numbers, providing description, quantity, usage and page number. This information is organized alphabetically by part description
6. INDEX
The index located near the front of the manual is an alphabetical listing of all information elements included in the manual. Page numbers are provided for quick reference to detailed parts identification illustrations and serviceable consist lists.
7. PART NUMBER INDEX
A numerical index listing all part numbers and the corresponding page number(s) appears at the back of the manual.
8. CAPTIONS
- Captions located at the top of each page of an information element identify the part number and part name along with additional descriptive information. PIN and S/N information found in each caption should be used to select correct information for a specific machine. Field replacement options, identification of optional attachment components, and where used (“part of”) information is also provided
- The first line of a caption is shown in larger type font to indicate the beginning of an information element. Captions for additional pages that may be required to illustrate an information element will be shown in standard type font and will include the term (contd.)
9. NON-SERVICED PARTS
In some instances it is necessary to display non-serviced parts that are a link to a lower level serviceable consist lists. These non-serviced part numbers are shown in italic type indicating that they are not available
10. PARTS LIST REFERENCE NUMBERS
Numbers shown in the Ref No column correspond to numbers used in the associated graphic(s). An alphabetic suffix may be added to a reference number to identify lower level consist items. Numbers shown in the Graphic Ref column refer to the graphic number identifier displayed in the lower left corner of each illustration. The Graphic Ref number may be used in combination with the item Ref No to determine the correct part number. There may be intentional omission of a Ref No in a consist list as information is updated to reflect the latest serviceable part numbers.
11. INDENTED PART NAMES
When a part name is indented in a parts list, it is part of (included in) the group or assembly under which it is indented.
12. ILLUSTRATION REFERENCE LETTERS
When necessary, illustrations contain reference letters (A, B, C etc.) that are intended to track lines and harnesses from one point to another. They are also used to show where to reconnect illustrations that have been separated.
13. ABBREVIATIONS AND SYMBOLS
O.D. – Outside Diameter
I.D. – Inside Diameter
A – Not Part Of This Group
B – Use As Required
C – Change From Previous Type
D – Order By The Meter
E – Order By The Centimeter
F – Not Shown
G – Order By The Inch
I – See Hose Fabrication Guide
M – Metric Part
R – Remfg Part May Be Available
Y – Separate Illustration
Z – Not Serviced Separately
NOTE:
Continuing improvement and advancement of product design may cause changes to your machine which may not be included in this publication. Whenever a question arises regarding your Caterpillar product or this publication, please consult your Caterpillar dealer for the latest available information.
TABLE OF CONTENTS:
Cat 928G Wheel Loader and IT28G Integrated Toolcarrier Parts Manual – PDF DOWNLOAD
Go to Main Menu....................... 0 SEBP3520.............................. 1 GENERAL INFORMATION................... 23 REPAIR ALTERNATIVES................... 38 SUPPLEMENTAL COOLANT ADDITIVES........ 42 MAINTENANCE PARTS..................... 46 INDEX................................. 64 INDEX (French).................... 74 INDICE (Spanish).................. 84 ÍNDICE (Portuguese)............... 95 MACHINE ARRANGEMENT...................106 CHASSIS AR........................106 COMMON AR.........................107 WASTE HANDLING AR.................108 ENGINE ARRANGEMENT....................110 ENGINE AR-PRIMARY.................110 INSTALLATION AR-ENGINE............111 BASIC ENGINE..........................112 CAMSHAFT GP.......................112 COVER GP-ENGINE...................113 COVER GP-VALVE MECHANISM..........115 CRANKSHAFT GP.....................117 CYLINDER BLOCK GP.................118 CYLINDER HEAD GP..................121 DRAIN GP-ENGINE OIL...............123 FASTENER GP-CYLINDER HEAD.........124 FLYWHEEL GP.......................125 GEAR GP-FRONT.....................126 HOUSING GP-FLYWHEEL...............127 HOUSING GP-FRONT..................129 LIFTING GP-ENGINE.................131 MOUNTING GP-ALTERNATOR............132 MOUNTING GP-ENGINE................133 MOUNTING GP-ENGINE & TMSN.........135 MOUNTING GP-FAN DRIVE.............137 PAN GP-OIL........................139 PISTON & ROD GP...................141 PLUG GP-CYLINDER BLOCK............142 PLUG GP-ENGINE....................144 PULLEY GP-CRANKSHAFT..............145 ROCKER ARM GP.....................147 VALVE MECHANISM GP................149 LUBRICATION SYSTEM....................150 FILTER GP-ENGINE OIL..............150 GAUGE GP-OIL LEVEL (DIPSTICK).....151 PUMP GP-ENGINE OIL................153 VALVE GP-FLUID SAMPLING...........155 COOLING SYSTEM........................156 CONNECTION GP-WATER...............156 COOLER GP-FLTR BASE & ENG OIL.....157 FAN GP-SUCTION....................159 GUARD GP-FAN......................161 LINES GP-WATER....................163 PUMP GP-WATER.....................165 RADIATOR GP.......................167 AIR INLET AND EXHAUST SYSTEM..........172 AIR CLEANER GP....................172 ELBOW GP-AIR INLET................176 EXTENSION GP-EXHAUST..............177 LINES GP-AIR......................178 MUFFLER GP........................179 PRECLEANER GP.....................180 TURBOCHARGER GP...................181 FUEL SYSTEM...........................183 FILTER GP-FUEL....................183 LINES GP-FUEL.....................185 LINES GP-FUEL FILTER..............189 PUMP GP-FUEL INJECTION............191 PUMP GP-FUEL TRANSFER.............195 SEPARATOR GP-WATER................198 TANK & MTG GP-FUEL................199 ELECTRICAL AND STARTING SYSTEM........200 ALARM GP..........................200 ALTERNATOR GP-CHARGING............201 BATTERY GP........................208 CONTROL GP-ENGINE ELECTRONIC......209 CONTROL GP-LIFT KICKOUT...........210 CONTROL GP-POSITION...............211 CONTROL GP-UNPROGRAMMED...........212 CONVERTER GP-ELECTRICAL...........213 ELECTRONICS GP-MACHINE............215 HEATER GP-JACKET WATER............216 LAMP GP-FLOOD.....................218 LAMP GP-STOP & TAIL...............219 LAMP GP-WARNING BEACON............220 LIGHTING GP-AUXILIARY.............221 LIGHTING GP-FLOOD.................223 LIGHTING GP-FLOOD & SIGNAL........227 LIGHTING GP-WARNING...............229 LINES GP-STARTING AID.............231 SENSOR GP-POSITION................232 SENSOR GP-PRESSURE................233 STARTING AID GP...................234 STARTING MOTOR GP-ELECTRIC........235 SWITCH GP-DISCONNECT..............239 SWITCH GP-MAGNETIC................240 SWITCH GP-WIPER...................242 WARNING GP-BACKUP.................243 WIRING GP-BATTERY.................245 WIRING GP-CAB.....................247 WIRING GP-COMMUNICATION...........255 WIRING GP-ELECTRONIC CONTROL......259 WIRING GP-ENGINE..................261 WIRING GP-FRONT...................267 WIRING GP-MACHINE.................271 WIRING GP-REAR....................275 WIRING GP-RIDE CONTROL............277 WIRING GP-SECONDARY STEERING......279 POWER TRAIN...........................281 AXLE AR-FIXED.....................281 AXLE AR-OSCILLATING...............281 BRAKE & PLANETARY GP..............285 CASE & PARTS GP-PLANETARY.........289 CLUTCH GP.........................293 CONTROL GP-TRANSMISSION...........299 COVER GP-TRANSMISSION.............301 DIFFERENTIAL GP...................303 DIFFERENTIAL GP-LIMITED SLIP......304 DIFFERENTIAL GP-NOSPIN............305 DRIVE GP-FLEXIBLE COUPLING........307 DRIVE GP-PUMP.....................308 FILLER GP-POWER TRAIN OIL.........309 FILTER & LINES GP-TRANSMISSION....311 FILTER GP-OIL.....................313 GAUGE GP-SIGHT....................314 GEAR GP-BEVEL.....................315 GEAR GP-OUTPUT TRANSFER...........319 HOUSING GP-FIXED AXLE.............321 HOUSING GP-OSCILLATING AXLE.......323 INPUT GP-TRANSMISSION.............329 LINES GP-AXLE OIL COOLER..........331 LINES GP-TORQUE CONV COOLER.......337 MOUNTING GP-AXLE..................339 MOUNTING GP-RIM...................340 POWER TRAIN AR....................340 PUMP GP-GEAR......................341 RIM AR............................343 RIM GP-DEMOUNTABLE................345 SHAFT GP-DRIVE....................351 SLIP JOINT GP.....................353 STOP GP-AXLE OSCILLATION..........355 TIRE & RIM AR.....................355 TRANSMISSION AR...................363 VALVE GP-BYPASS...................364 VALVE GP-RELIEF...................365 VALVE GP-TIRE.....................366 VALVE GP-TRANSMISSION CONTROL.....367 FRAME AND BODY........................369 BOX GP-BATTERY....................369 COUNTERWEIGHT GP..................370 FENDER GP-FRONT...................373 FENDER GP-REAR....................375 FRAME GP-FRONT....................380 FRAME GP-LOADER...................381 FRAME GP-REAR.....................382 GUARD GP-CRANKCASE................383 GUARD GP-LIGHTING.................385 GUARD GP-LINES....................388 GUARD GP-POWER TRAIN..............392 HITCH GP-ARTICULATING.............393 HOOD & GUARD GP...................395 LADDER GP.........................397 LINES GP-GREASE...................399 LINK GP-STEERING FRAME LOCK.......401 PANEL GP-TOP......................403 BRAKING SYSTEM........................406 ACCUMULATOR GP-BRAKE..............406 CONTROL GP-PARKING BRAKE..........407 CONTROL GP-SERVICE BRAKE..........409 LINES GP-SERVICE BRAKE............411 PUMP & MTG GP-BRAKE & HYD FAN.....415 PUMP GP-GEAR......................417 STEERING SYSTEM.......................421 CONTROL GP-STEERING...............421 CYLINDER & MTG GP-STEERING........425 CYLINDER GP-HYDRAULIC.............427 CYLINDER GP-STEERING..............429 LINES GP-SECONDARY STEERING.......431 LINES GP-STEERING.................435 LOCK GP-STEERING CYLINDER.........439 STEERING AR.......................440 STEERING AR-SECONDARY.............440 STEERING COLUMN GP................442 HYDRAULIC SYSTEM......................443 CARTRIDGE GP-VANE PUMP............443 CONTROL AR-RIDE...................444 CONTROL GP-HANDLE.................445 CONTROL GP-PILOT OPERATED HYD.....447 COOLER GP-HYD & TMSN OIL..........469 COOLER GP-HYDRAULIC OIL...........471 CYLINDER & MTG GP-COUPLER.........472 CYLINDER GP-COUPLER...............473 CYLINDER GP-LIFT..................475 CYLINDER GP-TILT..................477 FILTER GP-OIL.....................483 HYDRAULIC AR......................485 HYDRAULIC AR-2 VALVE..............488 HYDRAULIC AR-3 VALVE..............489 HYDRAULIC AR-4 VALVE..............491 KICKOUT & POSITIONER GP...........493 LINES GP-COUPLER..................497 LINES GP-FRONT....................505 LINES GP-HYDRAULIC................511 LINES GP-HYDRAULIC FAN............513 LINES GP-LIFT CYLINDER............521 LINES GP-PILOT....................533 LINES GP-RIDE CONTROL.............545 LINES GP-TILT CYLINDER............553 LOCK GP-HYDRAULIC HAND CONTROL....560 MOTOR & MTG GP-HYDRAULIC FAN......561 MOTOR AR-HYDRAULIC FAN............563 MOTOR GP-GEAR.....................564 PIVOT GP-PILOT VALVE..............571 PLATE GP-PILOT VALVE..............576 PUMP & MTG GP-IMPL & STEERING.....581 PUMP GP-PISTON....................583 PUMP GP-PISTON & VANE.............585 ROTATING GP-PUMP..................586 TANK & MTG GP-HYDRAULIC...........587 VALVE & MTG GP-MAIN CONTROL.......589 VALVE & MTG GP-SOLENOID...........594 VALVE GP-BALL.....................595 VALVE GP-CHECK....................596 VALVE GP-CONTROL..................597 VALVE GP-LOAD CONTROL.............601 VALVE GP-MAIN CONTROL.............603 VALVE GP-PILOT....................613 VALVE GP-PILOT CARTRIDGE..........639 VALVE GP-PRESS & FLOW CMPNSTR.....647 VALVE GP-PRESSURE REDUCING........649 VALVE GP-QUICK COUPLER............651 VALVE GP-RELIEF...................652 VALVE GP-RIDE CONTROL.............661 VALVE GP-SHUTOFF..................663 VALVE GP-SOLENOID.................666 IMPLEMENTS............................671 ARM AS-LIFT.......................671 BRACKET GP-TRANSPORT..............672 CONTROL GP-BUCKET.................673 CONTROL GP-WORK TOOL..............675 WORK TOOLS............................678 ADAPTER GP-TIP....................678 ARM GP-MATERIAL HANDLING..........679 BUCKET AS-GENERAL PURPOSE.........680 BUCKET AS-LIGHT MATERIAL..........685 BUCKET GP-GENERAL PURPOSE.........686 CORNER-LH.........................688 CORNER-RH.........................688 COUPLER AR-QUICK..................688 COUPLER GP-QUICK..................691 EDGE GP-CUTTING...................693 EDGE GP-SEGMENT...................693 FORK GP...........................694 FORK GP-PALLET....................695 GUARD GP-BUCKET...................698 KIT-QUICK COUPLER.................699 TIP GP-LONG.......................700 TIP GP-SHORT......................701 TOOTH GP-LONG.....................703 TOOTH GP-UNI......................704 OPERATOR STATION......................705 AIR CONDITIONER & MOUNTING GP.....705 AIR CONDITIONER AR................706 AIR CONDITIONER GP................709 ARMREST GP........................712 CAB AR............................715 CAB AR-ENCLOSED ROPS..............716 CAB GP............................717 CANOPY AR-OPEN ROPS...............719 CANOPY GP-OPEN ROPS...............719 COMPRESSOR GP-REFRIGERANT.........721 CONDENSER & MTG GP-REFRIGERANT....723 CONDENSER GP-REFRIGERANT..........725 CONTROL GP-MONITOR................726 COVER GP-CONSOLE..................728 DASH GP...........................729 DEFROSTER GP-CAB..................730 DOOR GP-CAB.......................731 DUCT GP-AIR.......................741 EXTENSION GP-BACKREST.............743 FILTER GP-CAB AIR.................744 GUARD GP-WINDOW...................745 HEATER & MTG GP-CAB...............747 HEATER AR-CAB.....................748 HEATER GP-CAB.....................749 HOUSING GP-SEAT SUSPENSION........751 INSTALLATION GP-RADIO.............754 LINER GP-CAB......................756 LINES GP-AIR CONDITIONER..........761 LINES GP-HEATER...................765 MIRROR GP-REAR VIEW...............767 MOUNTING GP-CAB...................769 OPERATOR AR.......................770 PAN GP-BACKREST...................772 PAN GP-SEAT.......................773 PANEL GP-INSTRUMENT...............775 PEDAL GP-BRAKE....................785 PEDAL GP-GOVERNOR.................786 PLATFORM AR.......................787 PLATFORM GP-OPERATOR..............788 ROPS GP-ENCLOSED..................789 ROPS GP-OPEN......................791 SCREEN GP-SUN.....................793 SEAT & MOUNTING GP................794 SEAT BELT GP......................798 SEAT GP...........................801 SEAT GP-SUSPENSION................804 SKIRT GP-CAB......................809 SUPPORT GP-SEAT...................811 SUSPENSION GP-SEAT................813 VISOR GP-CAB......................817 WASHER GP-WINDOW..................818 WINDOW GP-DOOR....................820 WIPER GP-WINDOW...................821 SERVICE EQUIPMENT AND SUPPLIES........823 BOX GP-TOOL.......................823 FILM GP...........................824 PLATE & FILM GP...................826 PART NUMBER INDEX.....................836
CAT 928G WHEEL LOADER AND IT28G INTEGRATED TOOLCARRIER PARTS MANUAL – PDF DOWNLOAD:
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