CAT Armored Face Conveyor AFC PF-6 1142 Armored Face Conveyor Operation & Maintenance Manual – PDF DOWNLOAD

Description

CAT Armored Face Conveyor AFC PF-6 1142 Armored Face Conveyor Operation & Maintenance Manual – PDF DOWNLOAD

DESCRIPTION:

CAT Armored Face Conveyor AFC PF-6 1142 Armored Face Conveyor Operation & Maintenance Manual – PDF DOWNLOAD

preface

• This manual is intended to provide basic operating information on BUCYRUS AFC systems. Additional information can be obtained by referring to the Parts Book supplied with your equipment, or by contacting your local BUCYRUS representative. The illustrations, descriptions and procedures contained in this manual pertain to the equipment as it was originally manufactured and delivered to your mine, and when the manual was approved for printing. BUCYRUS reserves the right to discontinue or revise machine models at any time, or change specifications, designs or procedures, without notice and without incurring obligations. The equipment was manufactured under the guidelines, procedures and requirements of the appropriate government regulatory agencies.
• At the completion of manufacturing, this equipment was issued the appropriate approval numbers and nameplates indicating that it met the technical requirements of the appropriate agencies. Any change to the design or structure of this equipment, without the consent of BUCYRUS and these agencies, may void these approvals and render the equipment illegal or dangerous for use.
• Strict compliance with all local and national laws, regulations and practices regarding the safe operation and maintenance of underground mining equipment is necessary to ensure the personal safety of those working on, or around, this machine. While this manual attempts to anticipate the most important operations and maintenance needs for this equipment, unforeseen circumstances may arise that have not been addressed in this manual.
• If any concerns or questions arise, please contact your BUCYRUS Service Representative immediately. This work contains information protected under trade secret and other intellectual property laws, and is protected under the U. S. Copyright Act of 1976, as amended.
• This work is provided under license and the license is non-transferable. Distribution and access is limited only to authorized personnel. Disclosure, reproduction, distribution or unauthorized use may be a violation of federal and state laws and may subject the unauthorized user to criminal liability

 TABLE OF CONTENTS:

CAT Armored Face Conveyor AFC PF-6 1142 Armored Face Conveyor Operation & Maintenance Manual – PDF DOWNLOAD

ABOUT THIS MANUAL 10
about this manual 13
before starting work 13
new operating manual 13
purpose of operating manual 14
efficiency 14
service 14
safety 14
characters and symbols 14
YOUR SAFETY 20
your safety 23
state of the art 23
further operating manuals 23
installation and repair 24
operating conditions 25
intended use 25
prerequisites for operation 26
safety instructions 27
general 27
noise emission 27
protective equipment 27
symbol plates 27
emergency stop 27
lock out 27
cordon off working area 27
ignition hazard 28
transport safety device 28
means of attachment 28
mobile handling system 28
environmental acceptability 28
securing 29
replacing components 29
original parts 210
protective devices 210
handling of hydraulic fluids 210
protective equipment hydraulic 210
maintenance and repair 210
pressure relief valves 210
permissible hoses 211
laying hydraulic hoses 212
TABLE OF CONTENTS (Continued)
overview of the safety instructions 214
STORAGE AND TRANSPORT 30
corrosion protection 33
no direct exposure to sunlight 33
moisture and dirt 33
short-term storage 33
long-term storage 33
natural aging 33
transport 34
temperatures below freezing 34
electrical and electronic components 34
machine parts 34
pan grippers 35
INSTALLATION 40
points to observe prior to installation 43
which tools are required for installation 43
shutdown procedure 44
notes on installation 44
overview of head end drive—1921 055 000 00 00 45
cross frame—5322 177 020 00 00 46
tensionable drive frame—MEHS 65 47
flange box 48
Flange plate—5322 166 610 00 00 49
directing bracket 410
stripper bracket—5322 177 520 00 00 410
instructions for installation of the gear box 411
drive connection assembly—1958 515 140 00 00 412
pan line—return head/crusher 413
cooling system—1946 004 170 00 00 414
how to assemble the chain 416
adjusting chains 417
installing the chain connector 417
opening the block-type connector 418
flat-type connector 418
how to tension the chain assembly 419
fitting the chain locking device 421
tensioning the conveyor chain 422
sequencing the control of the conveyors 423
how to start-up the conveyor system 424
test run of the conveyor 425
test operation of the conveyor 426
how to dismantle and withdraw the conveyor system 428
OPERATION 50
operation 53
who is allowed to operate the conveyor 53
when may conveyor be started 53
mechanical lockout of the tensionable drive frame 54
instructions on the maintenance of the conveyor 55
shearer mechanical stop 55
lubrication schedule 56
central lubrication system 56
lubricating points 57
inspection of the system 57
weekly 57
monthly 57
instructions on the maintenance of the hydraulic system 58
maintenance of the hydraulic system 58
daily 58
weekly 58
instructions on the replacement of wear parts 59
sprocket drum 59
assembly 59
tappet 59
chain sprocket bolt 510
tightening torque 510
chain sprocket 510
chain stripper 511
TABLE OF CONTENTS (Continued)
TECHNICAL DATA 60
technical data 63
permissible power ratings 64
marking of the tensionable drive frame 65
tightening torques 66
permissible media 67
stability test 67
certificate 69
hydraulic fluid maintenance 610
quality of the process water 610
lubricating greases and pastes 611
FOR YOUR INFORMATION 70
our service 73

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PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.M