CAT Armored Face Conveyor ARMORED FACE CONVEYOR Operation & Maintenance Manual – PDF DOWNLOAD

Description

CAT Armored Face Conveyor ARMORED FACE CONVEYOR Operation & Maintenance Manual – PDF DOWNLOAD

DESCRIPTION:

CAT Armored Face Conveyor ARMORED FACE CONVEYOR Operation & Maintenance Manual – PDF DOWNLOAD

preface

• This manual is intended to provide basic operating information on CATERPILLAR AFC systems. Additional information can be obtained by referring to the Parts Book supplied with your equipment, or by contacting your local CATERPILLAR representative. The illustrations, descriptions and procedures contained in this manual pertain to the equipment as it was originally manufactured and delivered to your mine, and when the manual was approved for printing. CATERPILLAR reserves the right to discontinue or revise machine models at any time, or change specifications, designs or procedures, without notice and without incurring obligations.
• The equipment was manufactured under the guidelines, procedures and requirements of the appropriate government regulatory agencies. At the completion of manufacturing, this equipment was issued the appropriate approval numbers and nameplates indicating that it met the technical requirements of the appropriate agencies. Any change to the design or structure of this equipment, without the consent of CATERPILLAR and these agencies, may void these approvals and render the equipment illegal or dangerous for use
• Strict compliance with all local and national laws, regulations and practices regarding the safe operation and maintenance of underground mining equipment is necessary to ensure the personal safety of those working on, or around, this machine
• While this manual attempts to anticipate the most important operations and maintenance needs for this equipment, unforeseen circumstances may arise that have not been addressed in this manual. If any concerns or questions arise, please contact your CATERPILLAR Service Representative immediately.
• This work contains information protected under trade secret and other intellectual property laws, and is protected under the U. S. Copyright Act of 1976, as amended. This work is provided under license and the license is non-transferable. Distribution and access is limited only to authorized personnel. Disclosure, reproduction, distribution or unauthorized use may be a violation of federal and state laws and may subject the unauthorized user to criminal liability

TABLE OF CONTENTS:

CAT Armored Face Conveyor ARMORED FACE CONVEYOR Operation & Maintenance Manual – PDF DOWNLOAD

ABOUT THIS MANUAL 10
about this manual 13
before starting work 13
new operating manual 13
purpose of operating manual 14
efficiency 14
service 14
safety 14
characters and symbols 14
YOUR SAFETY 20
your safety 23
state of the art 23
further operating manuals 23
installation and repair 24
operating conditions 25
intended use 25
prerequisites for operation 26
safety instructions 27
general 27
noise emission 27
protective equipment 27
symbol plates 27
emergency stop 27
lock out 27
cordon off working area 27
ignition hazard 28
transport safety device 28
means of attachment 28
mobile handling system 28
environmental acceptability 28
securing 29
replacing components 29
original parts 210
protective devices 210
handling of hydraulic fluids 210
protective equipment hydraulic 210
maintenance and repair 210
pressure relief valves 210
permissible hoses 211
laying hydraulic hoses 212
TABLE OF CONTENTS
TABLE OF CONTENTS (Continued)
overview of the safety instructions 214
STORAGE AND TRANSPORT 30
corrosion protection 33
no direct exposure to sunlight 33
moisture and dirt 33
short-term storage 33
long-term storage 33
natural aging 33
transport 34
temperatures below freezing 34
electrical and electronic components 34
machine parts 34
pan grippers 35
INSTALLATION 40
points to observe prior to installation 43
which tools are required for installation 43
shutdown procedure 44
notes on installation 44
overview of the impact roll crusher drive unit 45
main components and weights 46
assembling tensionable drive frame and drive 47
flushing system 48
hydraulic control system on the SPR3 49
hydraulic control unit (image) 49
line and circuit diagram on the SPR3 (images) 410
cover for the SPR3 (image) 411
discharge box (image) 412
flange plate (image) 413
instructions for installation of the gear box 414
drive connection assembly (image) 415
flange position “W” 416
how to install the conveyor pans (image) 417
pan line—return head/crusher (image) 418
pan line—crusher/tensionable drive frame SPR3 (image) 419
conveyor pans in the overlapping area (image) 420
stageloader pan (image) 421
convex pan (image) 422
stageloader pan (image) 423
adaptor pan connecting to the SPR3 (image) 424
pan connection (image) 425
anchor dog bone connection on the return assembly (image) 426
clamping bolt connection M72 in the overlapping area (image) 427
connecting pans by clamping bolts 427
tensioning the screw bolt (image) 428
space between wedges (image) 428
clamping bolt—fitted (image) 429
tightening the screw connections of the clamp wedges (image) 429
screw bolt connection on the SPR3 (image) 430
accessories (generic) 431
cable bracket (generic) 431
entry spraying system 434
skizze—basic arrangement of spray system (sketch) 434
cooling system (image) 435
how to assembly the chain (image) 437
adjusting chains 438
installing the chain connector 438
opening the block type connector 439
closing the block type connector 439
dimensions of different flat type connectors 440
how to tension the chain assembly 440
necessary tensioning force 440
correct pre-tension 440
too much slack 441
excessive chain pre-tension 441
changes in chain pre-tension during operation 441
monitoring the chain assembly 441
how to tension the conveyor chain 441
fitting the chain locking device (image) 442
securing the center section with pins (image) 443
sequencing control of the conveyor 444
starting 445
stopping 445
how to start-up conveyor system 445
test run the conveyor 446
after the test run 447
test operation of the loaded conveyor 448
after the test operation 448
releasing the conveyor 448
how to dismantle and withdraw the conveyor system 449
draw up dismantling plan 449
handling delicate components 449
TABLE OF CONTENTS (Continued)
OPERATION 50
operation 53
who is allowed to operate the conveyor 53
when may conveyor be started 53
how to operate the drive frame SPR3 53
hydraulic control unit on the SPR3 53
mechanical lockout of the tensionable drive frame 54
instructions on the maintenance of the conveyor 55
shearer mechanical stop 55
lubrication schedule 56
central lubrication system (image) 56
lubricating points (image) 57
inspection of the system 57
weekly 57
monthly 57
instructions on the maintenance of the hydraulic system 58
maintenance of the hydraulic system 58
daily 58
weekly 58
instructions on the replacement of wear parts 59
sprocket drum 59
assembly 59
tappet 59
chain sprocket bolt 510
tightening torque 510
chain sprocket (image) 510
chain stripper (image) 511
guides in concave pan (image) 512
TECHNICAL DATA 60
technical data 63
permissible power ratings 64
marking of the tensionable drive frame 65
tightening torques 66
permissible media 67
stability test 67
certificate 69
hydraulic fluid maintenance 610
quality of the process water 610
lubricating greases and pastes 611
FOR YOUR INFORMATION 70
our service 73

IMAGE PREVIEW:

Questions? Email us: [email protected]

https://vimeo.com/658885748

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

S.M