CAT Armored Face Conveyor BSL—PF5-1542 Operation & Maintenance Manual – PDF DOWNLOAD

Description

CAT Armored Face Conveyor BSL—PF5-1542 Operation & Maintenance Manual – PDF DOWNLOAD

DESCRIPTION:

CAT Armored Face Conveyor BSL—PF5-1542 Operation & Maintenance Manual – PDF DOWNLOAD

preface

• This manual is intended to provide basic operating information on BUCYRUS BSL—PF5 systems. Additional information can be obtained by referring to the Parts Book supplied with your equipment, or by contacting your local BUCYRUS representative. The illustrations, descriptions and procedures contained in this manual pertain to the equipment as it was originally manufactured and delivered to your mine, and when the manual was approved for printing. BUCYRUS reserves the right to discontinue or revise machine models at any time, or change specifications, designs or procedures, without notice and without incurring obligations.
• The equipment was manufactured under the guidelines, procedures and requirements of the appropriate government regulatory agencies. At the completion of manufacturing, this equipment was issued the appropriate approval numbers and nameplates indicating that it met the technical requirements of the appropriate agencies. Any change to the design or structure of this equipment, without the consent of BUCYRUS and these agencies, may void these approvals and render the equipment illegal or dangerous for use
• Strict compliance with all local and national laws, regulations and practices regarding the safe operation and maintenance of underground mining equipment is necessary to ensure the personal safety of those working on, or around, this machine.
• While this manual attempts to anticipate the most important operations and maintenance needs for this equipment, unforeseen circumstances may arise that have not been addressed in this manual. If any concerns or questions arise, please contact your BUCYRUS America Service Representative immediately
• This work contains information protected under trade secret and other intellectual property laws, and is protected under the U. S. Copyright Act of 1976, as amended. This work is provided under license and the license is non-transferable. Distribution and access is limited only to authorized personnel. Disclosure, reproduction, distribution or unauthorized use may be a violation of federal and state laws and may subject the unauthorized user to criminal liability

TABLE OF CONTENTS:

CAT Armored Face Conveyor BSL—PF5-1542 Operation & Maintenance Manual – PDF DOWNLOADabout this manual 10
Preface 13
Right operating manual 14
Type 14
New operating manual 14
Efficiency 15
Service 15
Safety 15
Characters and symbols 15
your safety 20
Your safety 23
State of the art 23
Further operating manuals 23
Installation and repair 23
Operating conditions 25
Unauthorized use 25
Surrounding conditions 25
Prerequisites for operation 26
Safety instructions—general 27
Noise emissions 27
Safety equipment 27
Symbol plates 27
Emergency stop 27
Lock out 27
Cordon off working area 27
Moving parts 27
Ignition hazard 28
Storage and transport 28
Transport safety device 28
Means of attachment 28
Mobile handling system 28
Inclined face 28
Environmental acceptability 28
Operation 29
Advancing the conveyor 29
Securing 29
Working in the mining area 29
Replacing components 29
Original parts 29
Removing the shifting unit 29
Lifting the conveyor 210
Protective devices 210
Handling of hydraulic fluids 210
Maintenance & repairs 210
Pressure relief valves 210
Permissible hoses 211
Overview of safety instructions 214
VPVT / 01 BUCYRUS AMERICA – PF5-BSL©
© BUCYRUS AMERICA
Storage and transport 30
Corrosion protection 33
No direct exposure to sunlight 33
Moisture and dirt 33
Short-term storage 33
Long-term storage 33
Natural aging 33
Transport—load units—dimensions and weights 34
Before transport 34
Temperature below freezing 34
Electrical and electronic components 34
Transport of components—machine parts 35
Installation 40
Points top observe prior to installation 43
Who is allowed to carry out installation 43
Installation 43
Which tools are required for installation 43
Notes on installation 44
Installation plan 44
Laying of the conveyor pans 44
Tightening torques for screws and bolts 44
Instruction for treatment connections 44
Operating conditions 45
Intended use 45
Overview—Beam Stageloader 46
Assembling tensionable drive frame and drive 47
Tensioning cylinders in the SPR 48
Hydraulic control system on the SPR3 49
Line and circuit diagram of the hydraulic control unit on the SPR3 410
Flange plate between drive frame and gear box 411
Instructions for installation of the gear box 412
Drive connection assembly 413
Flange position “W” 414
Stageloader return end sprocket assembly 415
Return head 1500 415
Bearings 415
Lubrication 415
BSL return end 416
Dog bone connection w/hammer head bolt 417
Steering the BSL 419
Crusher capacity 419
Belt return roller on the BSL 419
Assembly and start-up 420
Before start-up 420
Start-up procedures 420
Shut-down procedures 420
Dismantling and removing the equipment 421
Moving the BSL 422
Operation 423
Table of contents
EM022661-0 (EN-US)
________________________________________________ Table of contents
________________________________________________________________
BUCYRUS AMERICA– PF5-BSL© VPVT / 01
Table of contents
Installation 40
Operation problems423
AFC creep 423
Gate horizon423
Maintenance and repair 424
Protect working in the mining area424
Original parts 424
Lifting points 424
Safety equipment 424
General information425
Components 425
Tensionable drive frame425
Drive adaptor pan426
Slope pan 426
Floor pans 426
Mini pans 426
Adaptor pan427
Return assembly & sprocket 427
BSL drive modules 427
Chain & flights 427
Water spray system427
How to assemble the chain—power chain428
Adjusting chains 429
Block-type connector429
Connector part number 358657 430
Power chain 42mm—connector 431
Opening the block type connector434
Closing the block connector 434
Flat-type connector434
How to tension the chain assembly435
Adjusting the chain pre-tension435
Necessary tensioning force435
Correct position 435
Too much slack 435
Excessive chain pre-tension 435
Changes in chain pre-tension during operation 435
Monitoring the chain assembly436
How to tension the conveyor chain 436
Fitting the chain locking device 436
Tensioning the conveyor chain 437
Removing the chain locking device438
Sequencing control of the conveyors 438
Start-up the conveyor system 439
Before start-up439
Test run of the conveyor 440
Test run of the empty conveyor440
After the test run440
Test operation of the conveyor441
Test operation of the loaded conveyor441
After the test operation441
EM022661-0 (EN-US)
Table of contents _________________________________________________
________________________________________________________________
VPVT / 01 BUCYRUS AMERICA – PF5-BSL©
© BUCYRUS AMERICA
Table of contents
Dismantling plan 442
Handling delicate components 442
Operation 50
Who is allowed to operate the conveyor 53
When may conveying be started 53
How to operate the drive frame SPR3 53
Hydraulic control unit on the SPR3 53
Mechanical lockout of the tensionable drive frame 54
How to operate the SPR3 tensionable drive frame w/auto tension (FACTS) 55
Technical description of the FACTS system 56
Advantage with the automatic system 56
Configuration of the basic electric system 56
Configuration of the control unit 56
Adaption of the nominal value curve 57
No load 58
Full load 59
Adaoted nominal value curve (example) 510
Monitoring the chain assembly 510
Flow charts 511
Instruction on the maintenance of the conveyor 513
Temperature and structure-borne noise monitoring 513
Instructions on the maintenance of the steel structure 514
Lubrication of the system 514
Central lubrication system 515
Lubricating points—return end 516
Inspection of the system 516
Inspection of wear parts 516
AFC main drive w/BSL return unit 517
Cylinder for return unit 519
Hydraulics for return unit 520
Instruction on the maintenance of the hydraulic system 521
Maintenance of the hydraulic system 521
Special measures 521
Check if the emulsion values 521
Instructions on the replacement of wear parts 522
Sprocket drum 522
Chain stripper 524
When faults occur 525
Technical data 60
Main components of the conveyor 63
Tightening torques 65
Conversion table for SU units into US units 66
Permissible media 67
Suitability test 67
Certificate 69
Hydraulic fluid maintenance 610
Quality of the process water 610
Lubricating greases and pastes 611
Lubricating pastes 612

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