CAT Armored Face Conveyor DBT – Gearbox KP-65-(S) CST Operation & Maintenance Manual – PDF DOWNLOAD

Description

CAT Armored Face Conveyor DBT – Gearbox KP-65-(S) CST Operation & Maintenance Manual – PDF DOWNLOAD

DESCRIPTION:

CAT Armored Face Conveyor DBT – Gearbox KP-65-(S) CST Operation & Maintenance Manual – PDF DOWNLOAD

About this manual

This chapter contains important information making it easier for you to use this manual. It provides you with information on the structure of the manual and the symbols used.

Before starting work

correct
operating manual

Using an operating manual that is not written for the gearbox type at hand can result in a safety hazard for yourself and others. Ensure that the data on the gearbox complies with the data given in the operating manual.

type of gearbox

This operating manual is designed for:

DBT – gearbox KP-65 (S) CST
ID no.: 1949 018 000 00 00
1949 021 000 00 00
1949 025 000 00 00

TABLE OF CONTENTS:

CAT Armored Face Conveyor DBT – Gearbox KP-65-(S) CST Operation & Maintenance Manual – PDF DOWNLOAD

1 About this manual
Before starting work 13
Persons for whom the operating manual is intended 13
Purpose of this operating manual 14
Characters and symbols used 14
2 Your safety
Personnel 23
Installation and repair 23
Conditions for operation 24
Intended use 24
Unauthorized use 24
Ambient conditions 24
Prerequisites for operation 25
Safety instructions 26
Overview of the safety instructions 212
3 Storage and transport
Storage 33
Storing the equipment 33
Transport 34
Load units; dimensions and weights 34
Before transport 34
Transport plan for gearbox KP-65-(S) CST 35
4 Installation
Installing the gearbox 43
Cooling water supply 44
Drive connection assembly 46
E-motor 46
How to start-up the gearbox 48
Before start-up 48
Start-up 412
Test run 412
Dismantling and withdrawing equipment 413
Important instructions for dismantling 413
DBT GmbH, Lünen 2006E
EM022781-0 (EN-US)
Contents
DBT – gearbox KP-65-(S) CST
5 Operation
How to maintain the gearbox 53
Checking bolted connections 53
Checking the oil level 53
Changing the oil 54
Maintaining the filter 55
Maintaining the hydraulic system 56
Checking the gearbox bearings 56
Cleaning the gearbox casing 57
Replacing components 57
General 57
Replacing high pressure and cooling oil filters 58
Servo valve 511
Pressure sensor PDS 100 512
Temperature sensor PT 100 513
Speed sensors 513
Gearbox in emergency operation 517
Emergency operation with internal pressure pump 517
Emergency operation using hand pump 519
Hand pump 520
How to operate the hand pump 521
Emergency operation 522
Tension chain 522
Take oil sample 522
Troubleshooting 523
Troubleshooting, hydraulic system 523
Troubleshooting, CST gearbox 523
6 Technical data
Version characteristics 63
Technical data sheet 63
Main dimensions 64
Mounting dimensions
Mounting dimensions
Cross section 68
Performance data 69
Drive speed n1 = 1480 rpm, 50 Hz 69
Drive speed n1 = 1780 rpm, 60 Hz 610
Technical description 611
Description of gearbox KP-65-S CST 611
Description of gearbox KP-65 CST 612
DBT GmbH, Lünen 2006E
EM022781-0 (EN-US)
Contents
Doc no: 1949 025 000 BA 00 VIVL / 02
Explanation of the supply unit 613
CST System description 617
Functions and effects 617
Hydraulic control unit, CST gearbox 619
System pressure 619
Pressure regulation in Normal operation 619
Regulation procedure 619
Emergency operation for an internal piston pump that
functions properly 620
Hydraulic valve plate 621
Hydraulic circuit diagrams KP-65-S CST 622
Normal operation 623
Emergency operation 624
Emergency operation using hand pump 625
Venting the coupling 626
Hydraulic circuit diagrams KP-65 CST 627
Normal operation 628
Emergency operation 629
Emergency operation using hand pump 630
Venting the coupling 631
Accessories 632
Drive connection assembly (e-motor) 632
Hose connection for oil drainage 632
Tightening torques 633
Screws with coarse metric thread DIN 13 633
Oil levels and oil quantities 634
Dipstick 634
Oil level mark lines 635
Oil quantities 636
Permissible media 637
Recommended oil for CST gearbox 637
Requirements for gear oil for CST gearbox 637
Requirements for the cooling water quality 639
Lubricating oils and lubricating pastes 640
Identification of the gearbox 642
7 For your information
Service addresses 73
Europe 73
North America, Canada, South America 74
Australia 74
Africa 74
Asia 74
Referenced national standards and guidelines 76
Referenced European standards and guidelines 76

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