CAT Armored Face Conveyor PCM-D- Drive Control System Conveyor with CST gearbox Operation & Maintenance Manual

Description

CAT Armored Face Conveyor PCM-D- Drive Control System Conveyor with CST gearbox Operation & Maintenance Manual – PDF DOWNLOAD

DESCRIPTION:

CAT Armored Face Conveyor PCM-D- Drive Control System Conveyor with CST gearbox Operation & Maintenance Manual – PDF DOWNLOAD

About this manual

• This chapter contains important information that will make it easier for you to use this manual. It provides you with information about the structure of the manual and the symbols and characters used in it. Before starting work Take care to ensure that the operating manual available to you is applicable to the aforementioned case of operation.
• You will otherwise endanger yourself and others and may damage items of equipment. Make sure the information on the system components’ housings designates them as part of the PMC® system.
• This operating manual is for the PMC®-D Drive Control System conveyor with CST gearbox The designation PMC® is legally protected and property of Caterpillar Global Mining Europe GmbH, Lünen, Germany. For the purpose of improved legibility, the registered trademark symbol ® will henceforth not be used in this manual.
• The system components of the PMC system meet the European directive 94/9/EC in Group I, Category M2 – Device in compliance with EN 50014-1997 + Revisions 1 and 2 Intrinsic safety “i” EN 50020-2002. Operating manuals for the support in question must always be available at the place of operation. Order copies of the respective operating manuals immediately if the existing ones are no longer complete or legible

TABLE OF CONTENTS:

CAT Armored Face Conveyor PCM-D- Drive Control System Conveyor with CST gearbox Operation & Maintenance Manual – PDF DOWNLOAD

1 About this manual
Before starting work 13
Persons for whom the operating manual is intended 13
Purpose of this operating manual 14
Characters and symbols used 14
Service 14
2 Your safety
General information for avoiding accidents 23
Additional operating manuals 23
Personnel 23
Installation and repairs 23
Operating conditions 24
Intended use 24
Unauthorized use 24
Ambient conditions 24
Prerequisites for operation 25
Basic principles 25
Storage and transport 26
Installation and startup 26
3 Storage and transport
Storage 33
Storing the equipment 33
Transport 34
Transport containers, dimensions and weights 34
4 Installation
General notes 43
Required tools 43
Installing control units 44
PMC data stick 45
Installing the sensor/actuator terminal box 45
Installing the connection line 48
Installing Profibus connections 49
EM010401 / Caterpillar Global Mining Europe GmbH, Lünen 2012E
Table of content
PMC-D CST
5 Operation
Basic principles 53
PMC-Vkeypad 54
PMC-VLEDs 56
Password input 56
Defined key functions 57
Global menu level, PMC Drive control 511
System selection 513
System configuration 513
Profibus diagnostics (internal) 517
Device information 518
Voltage supply 520
Display settings 520
Setting the date/time 521
Global menu level of the CST drive system 522
Process overview 524
Process overv cont 527
Motor current overview 527
Drive selection 529
Select operating mode 530
Parameter status 533
Automatic settings 536
Load sharing controller 538
Menu level for CST drive unit 539
Display process data 541
Process data cont 542
Process configuration 542
Semiautomatic settings 543
Clutch pressure inspection 544
Motor/gearbox 544
Gear oil monitoring 545
Motor diagnostics 546
Gearbox type setting 548
User-defined gearbox 550
Motor data 551
Local motor current 552
Remote motor current 552
External connections 553
Chain tensioner 554
Process configuration 556
Process functions on/off
Process functions (contd) 557
Motor startup recognition 560
Clutch prefill 561
Accelerating the conveyor 563
Heavy load startup 565
Conveyor shutdown 565
Overload settings 567
EM010401 / Caterpillar Global Mining Europe GmbH, Lünen 2012E
Table of content
Doc no: 1999 001 009 BA 00 VRSU / 08
Pressure/slip controller 568
6 Technical data
Main dimensions 63
Buffer battery 64
Pin assignment 64
Pin assignment, PMC®-V 64
Sensor/actuator terminal box pin assignments 67
Electric specification of the connections of the
sensor/actuator terminal box 68

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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